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© 2008 OSIsoft, Inc. | Company Confidential
NAM’s Offshore PI ProjectNAM’s Offshore PI ProjectNAM’s Offshore PI ProjectNAM’s Offshore PI Project
Theo HuizingaTheo Huizinga Arjan Korzilius Arjan KorziliusTheo HuizingaTheo Huizinga Arjan Korzilius Arjan Korzilius
3© 2008 OSIsoft, Inc. | Company Confidential
The SCADA replacement projectThe SCADA replacement project
Objectives: – Replace obsolete systems– De-man platforms – Send more real-time data to the shore
To enable:– Full remote monitoring and control – Production optimizing– Production maximizing– Process improvement
4© 2008 OSIsoft, Inc. | Company Confidential
STRUCTURESTRUCTURE
Indirect Control Direct Control Process Control Network PI Network
Satellite Control
Platform Control
OPC Node
Remote Control Station
PI Process Book
PI SERVER
Ring Network structure is indicativeand does not represent the physical route
1PrimaryControl
2
Fall Back Control
NEW SCADA System Functionality
Den HelderL13CK15AK15BK14PK14C
K81L9L2L5
L15F3
AWG
LoCalHiCalNogatL13DL13EK15GL13HK15CK15KK14BK71K7BK7DK82K83OLTAME1AME2
Den Helder Assen
Control Tree
FWPAS
SCADA Replacement Project
Yokogawa µXL
Yokogawa µXLYokogawa µXL
Yokogawa µXLYokogawa CS
Yokogawa CS
Yokogawa CS3000
Yokogawa CS3000
Yokogawa CS3000
Yokogawa CS
Yokogawa CS3000
Honeywell UNC
Foxboro IA
Yokogawa µXL
Siemens PCS7
Siemens PCS7
Siemens PCS7
Siemens PCS7 Siemens PCS7
Siemens PCS7
Siemens PCS7
Siemens PCS7
Siemens PCS7
Yokogawa Centum XL (NOGAT)Yokogawa Centum CS (HiCAL)Yokogawa CS3000 (DHPAS)Honeywell UNC (LoCal)
Siemens PCS7
Siemens PCS7Yokogawa CS
Yokogawa CS3000
Yokogawa FastTools
Yokogawa FastTools
Existing
Existing
Existing
XXXXXX
XXXXXX
New PAS System
System Upgrade
5© 2008 OSIsoft, Inc. | Company Confidential
PASControl System
IPFHIPPS
IPSF&G.
(Vendor A) Control Bus
PASHMI.
GateWay.
GateWay.
PASControlSystem.
IPFHIPPS
IPSF&G.
(Vendor A) Control Bus
PASControlSystem
IPFHIPPS
IPSF&G.
(Vendor B) Control Bus
PASHMI.
PASNODE
PASNODE
Process Control Network Yokogawa Fast Tools
Office Network
PCAD/PDG PI SERVERData
historian
PINODE
Accessmanagement
PINODE
POMCHMI.
Future
CCKHMI.
FWPASServer
Redundant
PIClient
PAS vendor Remote access
Process Control Network OSIsoft PI Data Historian
Process Control Network Remote Engineering & Maintenance
OFFIC
E D
OM
AIN
PR
OC
ES
S C
ON
TR
OL
DO
MA
IN
PIClient
Glass Fiber
Eng.Station
PIData Hist.
Process Control Network 3th Party PI to PI connections
3th PartyData Historians
3th PartyData Historians
Firewall
Network structure Network structure
6© 2008 OSIsoft, Inc. | Company Confidential
SOME FIGURESSOME FIGURES
EPE
9 PI Servers3 Development Servers> 400.000 PI tags716 Registered Users
(NAM)
NL Offshore epnlpi3
35.000 tags total18.000 Digital points14.500 Float1.000 Integer1.500 String
7© 2008 OSIsoft, Inc. | Company Confidential
• Rosemount• Micro Motion• Rosemount
Analytical• Daniel• Mobrey
• Fisher• Baumann• Bettis• El-O-Matic• Shafer
Measurement Valves &Regulators
• DeltaV• Ovation• Industry Solutions
•Chemical•Oil & Gas•Refining•Power & Water•Life Sciences•Remote Automation•Marine•Terminal Automation•Production Management
Systems &Solutions
AssetOptimization
• AMS Suite• Services and Technologies
•MechanicalEquipment
•ElectricalSystems
•ProcessEquipment
•Instruments & Valves
8© 2008 OSIsoft, Inc. | Company Confidential
Emerson is OSIsoft Platinum PartnerEmerson is OSIsoft Platinum Partner
Platinum VAR (Value Added Reseller)Emerson Process Management is a member of
the highest tier of global partners for OSIsoft.
9© 2008 OSIsoft, Inc. | Company Confidential
Customers Need Help Applying the Right Technology to Achieve ResultsCustomers Need Help Applying the Right Technology to Achieve Results
Project Planning & Management
Project Engineering
Plant Start-up & Commissioning
Process & Asset Optimization
10© 2008 OSIsoft, Inc. | Company Confidential
Emerson’s project executionEmerson’s project execution
Project Planning and ManagementProject Engineering
11© 2008 OSIsoft, Inc. | Company Confidential
DCS
Invensys
L9
PI ServerDEN HELDER
PI API
Testline-up EMR
2xWS
PI ACEAssen
BUF
PI API
OPC INT
SDK
OPC Server
DCS
EXA OPCWindows
Yokogawa Centum CS
HICAL
BUF
PI API
OPC CLient
SDK
APPOPC Server
DCS
APP stationPDCWindows
Honeywell TDC 2000
LOCAL
OPC Server
DCS
NT
EXA OPCWindows
Yokogawa Centum CS
K8FA1K8FA2K7FB1K7FD1BUF
PI API
OPC INT
SDK
Maintenance Station
@ Emerson
Conference room
DCS-vendor Emerson Process ManagementResponsible SW :
Emerson Process ManagementInvensysResponsible HW :
ATT SW :
SiemensYokogawaNAM Honeywell
=scriptcode
=client*.exe file
=none=ATT
OPC Server
DCS
ExaOPCWindows
NOGAT
BUF
PI API
OPC INT
SDK
BUF
PI API
OPC INT
SDK
OPC Server
Yokogawa Centum CS
Asset OffshoreAsset Offshore
12© 2008 OSIsoft, Inc. | Company Confidential
AutoTagToolAutoTagTool
Configure and maintaining the PI Database– Create new tags– Delete obsolete tags– Modify existing tags
Benefits:– Flexible due to site-specific rules file– No load on your DCS– Intuitive sequence with GUI– Customize option like exceptions and skips– Excel output file from each run– Extensive logging– Write changes to PI
13© 2008 OSIsoft, Inc. | Company Confidential
AutoTagToolAutoTagTool
14© 2008 OSIsoft, Inc. | Company Confidential
Emerson ConclusionEmerson Conclusion
Good planningGood approachGood teamworkGood technical knowledgeGood software
=
Project successfully executed in time and a satisfied customer
15© 2008 OSIsoft, Inc. | Company Confidential
Example K81Example K81
K81 ClusterCentum CSDCS 15.000 tags72 DCS Block types
PI29 block types7500 PI tags
TagsAIN .PVPID
.PV .MV .SV .MODESIO .PV .MV
16© 2008 OSIsoft, Inc. | Company Confidential
PI UsersPI Users
Well Engineers
Process engineers
Control and Automation Engineers
Operation managers
Forecasting/Dispatching
Safety Department
17© 2008 OSIsoft, Inc. | Company Confidential
Lessons Learned Lessons Learned
MANAGEMENT
The needle in the haystackNo ExcelOPC Browser tool DCSDeviation report
END USERS
The needle in the haystackTag ConventionsK7FD1.74PI041.PVK15FA1.PT-11.UK8FA1.81PI41.PVL9FF1.WELL_AA:AA_PI_4.PNTAWG1.PI-04-108.U
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18© 2008 OSIsoft, Inc. | Company Confidential
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19© 2008 OSIsoft, Inc. | Company Confidential