Post on 15-Dec-2015
transcript
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
2
Air insulated, metal-clad, internal arc-proof, type tested, compact, medium voltage switchgearfor
power distribution systems below 36kV rated voltage level
Definition according to new IEC 62271-200Partition class : PMLoss of service continuity category : LSC2B Internal arc classification : IAC AF-LR
UniGear ZS2 - Definition
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
3
UniGear ZS2 – Positioning in portfolio
WEB page view from www.abb.com
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
4
Standards IEC Rated voltage [kV] 36
Rated insulation level [kV] 70/170
Rated current, busbar [A] up to 2500
Rated current, circuit breaker [A] 1250
1600
2000
2500
Rated short-time withstand current [kA] up to 25 / 3s
31.5 / 1s*
Peak withstand current [kA] up to 80
Internal arc withstand current [kA] 25/1s
UniGear ZS2 – Electrical Ratings
Normal service performances are guaranteed under the following conditions
Minimum ambient temperature - 5 °CMaximum ambient temperature + 40 °CMaximum relative humidity 95 %Normal unpolluted atmosphere
* Earthing switch making capacity is upto 25kA
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
6
Compact dimensions and space saving design ! 1000 mm wide version upto 1600A rated feeder current. Wall standing option with front access posibility.
UniGear ZS2 – Main charateristics
<2000A Feeder WIDTH DEPTH HEIGHTFoot Print
m2Volume
m3
GIS ZX1 ABB 600 1750 2100 1.1 2.2UniGear ZS2 ABB 1000 2400 2161 2.4 5.2UniGear ZS3.2 ABB 1200 2565 2400 3.1 7.4QBN7 Efacec 1200 2570 2250 3.1 6.9F400 Schneider 1100 3020 2255 3.3 7.5DNF7 Areva (Alstom) 1305 2610 2500 3.4 8.5VH3 Tamco 1200 3080 2300 3.7 8.5BT2 Siemens 1550 2450 2400 3.8 9.1
>2000A Feeder WIDTH DEPTH HEIGHTFoot Print
m2Volume
m3
GIS ZX1 ABB 800 1750 2100 1.4 2.9UniGear ZS2 ABB 1200 2600 2161 3.1 6.7UniGear ZS3.2 ABB 1200 2565 2400 3.1 7.4QBN7 Efacec 1200 2570 2250 3.1 6.9F400 Schneider 1100 3020 2255 3.3 7.5DNF7 Areva (Alstom) 1305 2610 2500 3.4 8.5VH3 Tamco 1200 3080 2300 3.7 8.5BT2 Siemens 1550 2450 2400 3.8 9.1
<2000A Feeder WIDTH DEPTH HEIGHTFoot Print
m2Volume
m3
GIS ZX1 ABB 600 1750 2100 1.1 2.2UniGear ZS2 ABB 1000 2400 2161 2.4 5.2UniGear ZS3.2 ABB 1200 2565 2400 3.1 7.4QBN7 Efacec 1200 2570 2250 3.1 6.9F400 Schneider 1100 3020 2255 3.3 7.5DNF7 Areva (Alstom) 1305 2610 2500 3.4 8.5VH3 Tamco 1200 3080 2300 3.7 8.5BT2 Siemens 1550 2450 2400 3.8 9.1
>2000A Feeder WIDTH DEPTH HEIGHTFoot Print
m2Volume
m3
GIS ZX1 ABB 800 1750 2100 1.4 2.9UniGear ZS2 ABB 1200 2600 2161 3.1 6.7UniGear ZS3.2 ABB 1200 2565 2400 3.1 7.4QBN7 Efacec 1200 2570 2250 3.1 6.9F400 Schneider 1100 3020 2255 3.3 7.5DNF7 Areva (Alstom) 1305 2610 2500 3.4 8.5VH3 Tamco 1200 3080 2300 3.7 8.5BT2 Siemens 1550 2450 2400 3.8 9.1
World’s one of
World’s one of
the most
the most
compact 36kV
compact 36kV
AIS switchgear !
AIS switchgear !World’s one of
World’s one of
the most
the most
compact 36kV
compact 36kV
AIS switchgear !
AIS switchgear !
Dimension comparison with the similar products in the market
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
7
11
22
22
33
11
Easy installation & maintenance ! Variety of access for maintenance & installation with withdrawable CB design
UniGear ZS2 – Main charateristics
Access to Busbar Compartment1- From back
2- From Top
Access to Cable Compartment1- From back
2- From front, CB compartment
3- From front, bottom cover
Access to Busbar Compartment1- From back
2- From Top
Access to Cable Compartment1- From back
2- From front, CB compartment
3- From front, bottom cover
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
8
Safe maximum service continuity ! Metal Clad design Seperate compartments segregated with earthed metallic partitions
UniGear ZS2 – Main charateristics
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
9
Reliable ! Fully type tested Front, back and lateral internal arc protection; maximum safety for operators
UniGear ZS2 – Main charateristics
Release of hot gases from each compartment in case of internal arc fault
Front
Protection
Rear
Protection
Lateral Protection
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
10
Circuit Breaker compartment
UniGear ZS2 – Main charateristics
Cable compartment
Busbar compartment
Internal arc test videos of ZS2
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
11
Long life, modern design ! Construction with AluZinc steel sheet Bolted design
The aluzinc is iron, laminated with a metallic covering:
The iron gives physical strength, while the alloy covering (aluminium-55% & zinc-43.4%) gives a good resistant to corrosion;
Aluzinc does not distort at high temperatures (up to 310°) and outlasts traditional galvanising by between 2 & 6 times.
UniGear ZS2 – Main charateristics
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
12
Quality assured ! Manufacturing factory is ISO 14001 and ISO 9001 certified
UniGear ZS2 – Main charateristics
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
13
Located in Istanbul, Turkey Global focused feeder factory (GFFF) for UniGear type ZS2 Complete with electrical/mechanical design, manufacturing
and R&D facilities Sales, Design, Manufacturing facilities for LV, MV
Switchgear 6500 sqm production facility
CNC steel fabrication Copper fabrication Powder coating facility Assembly & Testing
ISO 9001 & ISO 14001 Certified Delivery capacity 2000 cubicles / year
UniGear ZS2 – Factory
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
14
UniGear ZS2 – Internal construction
1 Circuit Breaker compartment1 Circuit Breaker compartment
2 Main busbar compartment2 Main busbar compartment
3 Cable compartment3 Cable compartment
4 LV compartment4 LV compartment
5 Arc duct/channel5 Arc duct/channel
6 Current transformers6 Current transformers 8 Earthing switch8 Earthing switch
7 Voltage transformers7 Voltage transformers
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
15
Compact and light circuit breaker (more or less 24kV size and weight) comparing with other 36 kV circuit breakers in the market
Withdrawable casette type circuit breaker carried with fixed or hydrolic trolley
Circuit breaker racking in/out with closed door (interlocked with CB movement), inspection window on the door
Strong, robust compartment (Panel is delivered while the circuit breaker is inside)
Door with single action handle locking mechanism
Ergonomic handle optionally lockable by padlock
No door adjustment required at site after transportation
Robust bushings
Automatic shutters operated by CB or VT truck, optionally lockable with padlocks
UniGear ZS2 – Circuit Breaker Compartment
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
16
All busbars are round shape heat shrink material insulated copper
No supportive insulators are used for busbar system. All are supported by bushings
Busbars bolted together and connection points are insulated with re-usable polycarbonate T-boots which can be easily installed after the connection is made
Accessible from top and rear
UniGear ZS2 – Busbar Compartment
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
17
UniGear ZS2 – Cable Compartment Tubular insulated busbars
Cable connection points do not require any insulation. Distance between phases and phase to earth are standard 36kV air insulation distance
Designed for standard AIS cable terminations. No need for special kits.
Single or three core cable connection possibility upto 4 x 630 mm2
Accessible from front , rear and sides*
* Innovative solution !
During the first installation at site, cable connections can be made easily by accessing the cable compartment from the opening at the right side of each cubicle
* Innovative solution !
During the first installation at site, cable connections can be made easily by accessing the cable compartment from the opening at the right side of each cubicle
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
18
UniGear ZS2 – Components
Circuit Breakers
Earting switch
Protection, control and metering equipment
Instrument transformers
Other small electrical equipment
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
19
Circuit Breakers ABB HD4 type SF6 gas circuit breaker, state of art SF6
breaking technology
Poles are sealed for life. Additionally Gas signalling device is also available
Auto-puffer circuit breaker Auto-puffer techniques jointly operates as a pure puffer device up to
30% of the rated breaking current and as a self-blast device at higher values
Extremely smooth quenching technique No chopping-current No over-voltages No re-strike and re-ignition
Interruption of currents higher than the rated thermal current even at atmospheric pressure
Separation between main and arcing contacts No wearing of main contacts
Opening time 40- 45 ms The same opening time of a vacuum circuit-breaker Reduction of the dynamic stresses of the plant
Life time sealed
poles !
UniGear ZS2 – Components
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
20
UniGear ZS2 – Components
Earthing Switch ABB ST-US36 type
Class E1
Making capacity
Optional key-locks and padlocks
Visual inspection of earthing switch movement is possible from the front of the panel through dedicated window
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
21
Instrument Transformers No special transformer design is
needed
CTs are block type, dimensions are according to DIN standards
Core CTs can be applicable
Withdrawable of fixed type VTs
Primary fused or non-fused
UniGear ZS2 – Components
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
22
UniGear ZS2 – Components
Protection, control and metering Variety of applications avaliable from most sophisticated systems to simple
conventional systems depending on the customer request and project requirement
Possible to use multi-functional intelligent systems which cover all the needs regarding below functions
Measurement Control Signaling Interlock Automation Communication
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
23
Single Busbar Applications IF Circuit breaker Cubicle BT Bus tie cubicle R Bus riser cubicle M Measuring cubicle IFD Direct cable connection cubicle IFDM Direct cable connection with metering
Double Busbar Applications DIF Duplex circuit breaker cubicle DIFD Duplex direct cable connection cubicle DBT Duplex Bus tie and riser cubicle DM Duplex measuring cubicle
UniGear ZS2 – Cubicle configurations
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
24
There are two types of standard panel construction
Correct required version shall be selected by using “Selection table” in catalogue
1000 mm wide version1000 mm wide version 1200 mm wide version1200 mm wide version
UniGear ZS2 – Standard configurations
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
25
Apart from the standard types, variation designs are also avaliable upon request. Depending on the specific project requirements, order-bound design studies can
also be made in addition to available (standard or variation) cubicle types
Top cable connectionTop cable connection
Top busbar incomingTop busbar incoming
UniGear ZS2 – Variation designs
CTs on main busbarCTs on main busbar
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
26
Depth (mm)Height (mm)Height with gas exhaust duct (mm)Width (mm)
Branch Rated current (A) 1250 1600 2000 2500 1250 1600 2000 2500
IF Incoming/Outgoing
with Fixed Voltage Transformers
with Fixed fused Voltage Transformers
with withdrawable fused Voltage Transformers
BT Bus-tie
R Riser
M Measurements
IFD Direct cable connection
with fixed Voltage Transformers
with fused fixed Voltage Transformers
IFDMDirect cable connection with measurement (with withdrawable fused Voltage Transformers)
Connections
Connection suitable for power cables up to 2x630mm2 per phase
Connection suitable for power cables up to 4x630mm2 per phase
Available. Requires additional measuring cubicle.
1000 1200
2400
2161
2662
2600
2161
2662
UniGear ZS2 – Cubicle selection table
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
27
IF Circuit breaker Cubicle
Key to components
Standard components
Accessories
Alternative solutions
UniGear ZS2 – Standard cubicle types
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
28
BT&R Bus tie and riser Cubicle
Key to components
Standard components
Accessories
Alternative solutions
UniGear ZS2 – Standard cubicle types
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
29
M Measuring Cubicle
Key to components
Standard components
Accessories
Alternative solutions
UniGear ZS2 – Standard cubicle types
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
30
IFD Direct cable connection Cubicle
Key to components
Standard components
Accessories
Alternative solutions
UniGear ZS2 – Standard cubicle types
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
31
IFDM Direct cable connection with Measurement Cubicle
Key to components
Standard components
Accessories
Alternative solutions
UniGear ZS2 – Standard cubicle types
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
32
DIF unitIncoming/outgoing feeder cubicle
DIFD unitDirect cable incoming/outgoing feeder cubicle
DM unitMeasuring cubicle
DBT unitBust-tie and riser cubicle
Duplex busbar solutions
Key to components
Standard components
Accessories
Alternative solutions
UniGear ZS2 – Standard cubicle types
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
33
Typical DIF (Incoming/outgoing feeder) panel sectional drawing Width : 1000 mmDepth : 3820 mmHeight : 2161 mm (2662 mm with gus duct)
UniGear ZS2 – Standard cubicle types
© A
BB
Ele
ktrik
San
ayi A
.S.
- P
age
34
Iran Iraq Jordan Malaysia Mali Mozambique New Zealand
Iran Iraq Jordan Malaysia Mali Mozambique New Zealand
Nigeria Phillipines Portugal Qatar Russia
Nigeria Phillipines Portugal Qatar Russia
Saudi Arabia Senegal Serbia Seychelles South Africa Spain
Saudi Arabia Senegal Serbia Seychelles South Africa Spain
Algeria Argentina Australia Brazil Burkino Faso Colombia Equatorial Guinea Fiji Iceland Indonesia
Algeria Argentina Australia Brazil Burkino Faso Colombia Equatorial Guinea Fiji Iceland Indonesia Sri Lanka
Sudan Sweden Thailand Turkey Turkmenistan United Arab Emirates Tanzania Vietnam Yemen
Sri Lanka Sudan Sweden Thailand Turkey Turkmenistan United Arab Emirates Tanzania Vietnam Yemen
38 countries38 countries38 countries38 countries
UniGear ZS2 – References