© VIRTUAL VEHICLE - European Commission · 2018. 4. 6. · VIRTUAL VEHICLE Research Center is...

Post on 14-Oct-2020

1 views 0 download

transcript

© VIRTUAL VEHICLE

© VIRTUAL VEHICLE

VIRTUAL VEHICLE Research Center is funded within the COMET – Competence Centers for Excellent Technologies – programme by the Austrian Federal Ministry for Transport, Innovation and Technology (BMVIT), the Federal Ministry of Science, Research and Economy (BMWFW), the Austrian Research Promotion Agency (FFG), the province of Styria and the Styrian Business Promotion Agency (SFG). The COMET programme is administrated by FFG.

INITIATION OF THERMAL RUNAWAY WITH DIFFERENT HEATING DEVICES

Andrej GolubkovVIRTUAL VEHICLE Research CenterArial, 18

© VIRTUAL VEHICLE

Motivation

Experimental

Simulation

© VIRTUAL VEHICLE

Motivation

Experimental

Simulation

© VIRTUAL VEHICLE

How to start TR of the initial cell for propagation certification, my opinion

08.03.2018 / Golubkov Initiation of thermal runaway propagation 5

© VIRTUAL VEHICLE

How to start TR of the initial cell for propagation certification, my opinion

08.03.2018 / Golubkov Initiation of thermal runaway propagation 6

© VIRTUAL VEHICLE

Motivation

Experimental

Simulation

© VIRTUAL VEHICLE

Laboratory for thermal runaway experiments with large Li-ion cells

08.03.2018 / Golubkov Initiation of thermal runaway propagation 8

Reactor for

• cells up to 500 Wh• 30 Thermocouples• Feedthroughs for 400 A• Volume 120 l

© VIRTUAL VEHICLE

Ventgas analysis

08.03.2018 / Golubkov Initiation of thermal runaway propagation 9

FTIR: Bruker Matrix MG01

For all ventgas-components (incl. HF) except H2

GC: Agilent microGC 3000

For CO2, CO, CH4, Hydrocarbons, H2

© VIRTUAL VEHICLE

Sample holder

08.03.2018 / Golubkov Initiation of thermal runaway propagation 10

© VIRTUAL VEHICLE

Space for the sample holder

08.03.2018 / Golubkov Initiation of thermal runaway propagation 11

245

Space for sample set-up

© VIRTUAL VEHICLE

Sample holder for pouch cells

08.03.2018 / Golubkov Initiation of thermal runaway propagation 12

Springs to simulate mechanical force inside a module.

© VIRTUAL VEHICLE

Tested cell before and after TR experiment

08.03.2018 / Golubkov Initiation of thermal runaway propagation 13

© VIRTUAL VEHICLE

Test results: cell temperatures

08.03.2018 / Golubkov Initiation of thermal runaway propagation 14

Heating from both sides Heating from one side Heating with heater cardrige

© VIRTUAL VEHICLE

Test results: cell temperatures, detail

08.03.2018 / Golubkov Initiation of thermal runaway propagation 15

Heating from both sides Heating from one side Heating with heater cardrige

5 sec10 sec

30 sec

© VIRTUAL VEHICLE

Test results: gas pressure

08.03.2018 / Golubkov Initiation of thermal runaway propagation 16

Heating from both sides Heating from one side Heating with heater cardrige

4 sec 7 sec23 sec

© VIRTUAL VEHICLE

Open the cell (inside fumehood!)

08.03.2018 / Golubkov Initiation of thermal runaway propagation 17

© VIRTUAL VEHICLE

Put 3 thermocouples into the middle of the electrode stack

08.03.2018 / Golubkov Initiation of thermal runaway propagation 18

© VIRTUAL VEHICLE

TR temperatures, including internal thermocouples

08.03.2018 / Golubkov Initiation of thermal runaway propagation 19

© VIRTUAL VEHICLE

TR temperatures, including internal thermocouples

08.03.2018 / Golubkov Initiation of thermal runaway propagation 20

center

outerNeed to measure internal temperature to create a TR model

© VIRTUAL VEHICLE

Why no put heater elements into cell?

08.03.2018 / Golubkov Initiation of thermal runaway propagation 21

• Heater wire put into jelly roll.• Tried to trigger TR by heating, wire fails before TR• Opened cell again, inserted new heater wire• Triggering TR with heater wire fails again• Instead triggering TR by sample holder heating• TR at already 100°C. Probably because of internal short.

© VIRTUAL VEHICLE

TR of the damaged cell, already at 100°C

08.03.2018 / Golubkov Initiation of thermal runaway propagation 22

Direct transition to TR

© VIRTUAL VEHICLE

External heating and possible internal short

08.03.2018 / Golubkov Initiation of thermal runaway propagation 23

Abrupt increase of temperatureDiscontinual curvatureTransition at 110°C

Even increase of temperatureContinual curvatureTransition at 200°C

Normal TR Probably internal short at 110°C of a damaged cell

© VIRTUAL VEHICLE

Next

08.03.2018 / Golubkov Initiation of thermal runaway propagation 24

Inser better heating wire devices into pouch cell.

Try other small heater devices, which could also fit into a battery moduleE.g: small silicon nitride ceramic heater, available in different sizes. Down to 3 x 7 mm

© VIRTUAL VEHICLE

Motivation

Experimental

Simulation

© VIRTUAL VEHICLE

Use LT-spice for thermal network simulation

08.03.2018 / Golubkov Initiation of thermal runaway propagation 26

© VIRTUAL VEHICLE

Thermal network for a 3p2s module

08.03.2018 / Golubkov Initiation of thermal runaway propagation 27

© VIRTUAL VEHICLE

Examples of simulation results

08.03.2018 / Golubkov Initiation of thermal runaway propagation 28

No propagation

smaller spacer thickness

Propagation occurs

© VIRTUAL VEHICLE

Testing Openmodellica

08.03.2018 / Golubkov Initiation of thermal runaway propagation 29

© VIRTUAL VEHICLE

Testing Openmodellica

08.03.2018 / Golubkov Initiation of thermal runaway propagation 30

No spacer between cells Spacer: 1mm mica sheet

© VIRTUAL VEHICLE

What influences if TR-propagation takes place

08.03.2018 / Golubkov Initiation of thermal runaway propagation 31

• TR characteristics of the cell

• Starting temperature of the module

• What is initial cell (oustide vs. centre)

• Heat conduction between adjacent cells

• Other heat-capacities (mechanical structure, cooling liquid)

• Cooling power

© VIRTUAL VEHICLE

Proposed next steps

08.03.2018 / Golubkov Initiation of thermal runaway propagation 32

Exchange LT-spice for Openmodellica (or Dymola)

Make Library for thermal elements

• Heat conductor, PCM, heat pipe,..

• Make individual cell models of TR from experiment (e.g. use internal

thermocouples)

• Measure heat conductivity and heat capacity of a failed cell

Industry can use this tools to find solutions for prevention of TR propagation.

© VIRTUAL VEHICLE

Andrej Golubkov

VIRTUAL VEHICLE Research CenterAndrej.golubkov@v2c2.at