01 VHST-hot stamping die

transcript

www.vision-hst.com

Your Reliable Partener in Hot Stamping Dies !

Ø Vision Tool & Mould is established in 1999.It's one of the biggest automotive metal stamping die maker in China.

Ø In 2011, Vision started hot stamping tool business.

Ø In 2012, Vision started cooperation with research institute of a renowned university, which is focus on automobile

lightening research.

Ø In 2013, Vision Hot Stamping Tech Co., Ltd was founded. It's a subsidiary of Vision Group.

Ø In 2014, a full hot stamping production line was set up to support die tryout.

Ø By now, VHST has exported about 40 sets hot-forming tools overseas.

About Us..Service..Equipment..Project Management..Case

About Us..Solution..Equipment..Project Management..Case

l VHST is a subsidiary comapany of Vision Group

Ø Founded in 1999，focus on automotive metal stamping dies and stamping parts

Ø Total 1800 employees. About 800 employees for tooling and 200 emploees for stamping.

Ø26 sets press machines from 160T to 2000T.

Ø One-Stop Shopping, Pre & After Sales Services.

Ø 65,000㎡ plant area

Ø ISO 9001 and TS 16949 Certified

About Us..Solution..Equipment..Project Management..Case

l Organization chart of Dongguan Vision Tool & Mould Co., Ltd

General Manager

General Manager Office Board Office

Vision Precision Co.,Ltd

Mission Gauge & Fixture Co.,Ltd

Vision Technology Co.,Ltd

Vision Hot Stamping Technology Co., Ltd

Vision Tool Business Unit

Financial Department

EVI service to assist auto parts design during BIW design stage

Full tooling design & manufacture

High performance hot production line to support die trial

Gauge and fixture design & manufacture

What We Can do

Our hot forming tools apply to

Front bumper beam (thickness 2.0mm)

Windshield beam(thickness 1.2mm)

Door reinforcement beam(thickness1.0mm)

A pillar(thickness1.2mm)

Supports(thicknss 1.8mm)

B pillar(thickness 1.5mm)

l HR is always the first productivity

CAE engineer

Tool designing engineer

Tool project engineer

CAM engineer

Machining engineer

Assembly &debugging engineer

Tool quality engineer

Tool maintaining engineer

Material engineer

Structure designing engineer

Forming analysis engineer

Metallographical analysis engineer

Mechanical analysis engineer

product quality engineer

Ø Comprehensive engineer system from assistant engineer to senior engineer学历构成

Master Degree or above

College degree or above

High school education or equivalent

Ø Staff Education Eackground

l EVI service--Speed up manufacturing course, improve quality and reduce overall cost.

Car body Designing

Structure design Product design Material testing

Forming simulation

Comprehensiveassessment Trial tool Volume

production

EVI high-strength hot forming material &forming process

Formability analysis /Material process replaceability /Process defect analysis /Trial data feedback.

Latter-phase services

Forming Simulation

High performance computing platform and the whole process simulation

Simulation & Analysis Softwere

Autoform Ansys

wrinklingthinning&Crackingtemperature field

hardnesstensile

formabilitymartensiteaustenite

cooling system simulationthinning&Crackingtemperature field

......

l EVI service-product feasibility study & simulation by several kinds of software

CAE analysis

Wrinkling analysis

temperature field analysis hardness analysis tensile analysis

formability analysis martensite analysis austenite analysis

l EVI-Service-product feasibility study & simulation process

Heat flux at diffirent time

l Full tooling design & manufacture service

Ø We created design criteria for hot stamping dies & componenets.

Hot forming product CAE work procedure

Hot forming tool design work procedure.

Ø Using UG8.5 to build die structure.Ø We have precise equipments to make sure machining accuracy.

l Home-made gauge & checking fixture.

l Tool Assembly,tryout and trial production

Ø Standard assembly process and normative tryout course to avoid assembling unqualified components.

Ø Strictly check tool before trial die, reduce the modification cost and save time.

Ø Flexible Hot Stamping Line to support timely die tryout and debugging.

We can control the tolerance within ±0.01mm.

CNC Machines Qty

Total (small to 6.5 mm ) 98 sets

PARPAS 5-Axis CNC 4 sets

DEMAG 5-Axis CNC 2 sets

MAKINO high-speed CNC 2 sets

Advanced equipments guarantee tools accuracy and time.

l High speed drilling machine

l 5-Axles Laser Cutting and Peening Line

l Product Inspection

Dimension &Shape Metallography Mechanical property

l We pursue excellence quality and on time delivery

One-stop Project Management

Tool project management

Value-added Services

Fix &MaintenanceAssembly&Debugging Die TryoutTool manufacture

Building claw

Building fixture

Tool designing

Low Volumn Production

Simulationmanufacturability

l Time Line Control------WEBS IM3 ERP System

Detail Machining Plan And Components Barcode Tracking .We can track all the components status in system, it make sure our machining plan complete in time .

l Weekly Report------To Be Client’s Eye

Planning ahead to avoid overload

l Capacity Control System------No Overload

Overseas Team

North America

Tooling ManagerAccount Manager

- Jerome

Europe

Tooling Manager - Miguel

Account Manager -

• Presales Support both Commercial & Technical• Process & Design Review Support on Site• Homeline Tryout & Commission from China and Local Team

Overseas Team for Local SupportAbout Us..Service..Equipment..Project Management..Case

• We have experience of homeline tryout to these areas.

l Typical Tool Structure Case

A reinforcement beam (3RH+3LH): Ø Complex surface forming and piercing locating holes.Ø Two diffierent blank thickness:1.5mm and 1.8mm.

Project Name HF die for B Pillar Reinforce

Die Size: 1920*1675*1100 mm

Blank Thickness 1.5 mm

Where to Use China

l Typical Die Case

Project Name HF die for engine side girder

Die Size: 1340*1010*929 mm

Where to Use China

l Typical Die Case

Project Name HF die for B Pillar Reinforce

Die Size: 1915*1810*1000 mm

Where to Use China

l Typical Die Case

l Typical Prototype Die Case

Cost Effecient & Short Lead Time

l Typical Prototype Die Case

Cost Effecient & Short Lead Time

l Some Prototype Dies Cases

No. Part Name Die Life/times

Ref. Picture Die Cavity Lead Time Die Size

（ L*W*H）/mm Remark

1 B Pillar Reinforcement 500 1 out 7 WK 1900*850*1050

2 B Pillar Reinforcement 500 2 outs (L+R) 8 WK 1860*1400*1050

3 A Pillar Reinforcement 500 2 outs (L+R) 8 WK 2200*1400*1050

4 Side Roof Rail 500 2 outs (L+R) 8 WK 1800*1100*1050

5 Front Pillar Reinforcement 500 2 outs (L+R) 8 WK 1800*1100*1050

6 Engine Side Girder 500 2 outs (F+B) 7 WK 1400*600*1050

7 Bumper 500 1 outs 6 WK 1750*700*1050

l Some Prototype Dies Cases

No. Part Name Die Life/times Ref. Picture Die Cavity Lead Time Die Size

（ L*W*H）/mm Remark

8 Middle Passage 500 1 out 7 WK 1850*900*1050

9 Door Pumper Beam 500 4 outs 8 WK 1650*950*1050

10 Shock Absorption Tower Cover 500 2 outs (L+R) 8 WK 1200*800*1050

11 Floor Crossbeam 500 1 out 7 WK 2000*750*1050

12 Front Wall Bottom Reinforcement 500 4 outs 8 WK 1600*800*1050

13 Door Sill INR 500 2 outs (L+R) 8 WK 1600*1100*1050

Thank you For Your Attention!

TEL: +86 769-8190-0986FAX: +86 769-8190-0996E-mail: vision-3@vision-hst.comWebsite: www.vision-hst.comAddress: Taozi Industrial Park, Hengli Town, Dongguan City, Guangdong Pro- vince, China, 523475

01 VHST-hot stamping die

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