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Operating Instructions
MANUALplus 4110
Engraving Inscriptions
English (en)8/2005
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1 Engraving .................................................................................................... 1
1.1 Engraving Inscriptions ........................................................................ 1
1.2 Parameters of the Subprogram Call ...................................................3
1.3 Example: Engraving the Front Face .................................................... 4
1.4 Example: Engraving the Lateral Surface ............................................. 9
1.5 Character Set ....................................................................................11
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1 Engraving
HEIDENHAIN includes a set of NC subprograms withDataPilot for engraving inscriptions (large and smallletters, numbers, and various special characters).
The installation program transfers these NCsubprograms together with the NC sample programsGrav_Sti and Grav_Man into the machine BEISPIEL.The names of the NC subprograms are listed in theEngraving Inscriptions operating instructions.
The subprograms and sample programs for engravingare also saved in compressed format in the fileGrav_4110.zip in the machine BEISPIEL in theNCPS directory. Copy this ZIP file to the NCPSdirectory of other DataPilot machines and unzip it if
you want to engrave with other DataPilot machines aswell.
The compressed file with subprograms and sampleprograms for engraving is also on the DataPilot CD-ROM (path: JH\DP4110\ZIP\Grav_4110.zip).
1.1 Engraving Inscriptions
The C axis is used for engraving. You can adjust the
size, orientation and position of the characters.
As a default, the subprograms engrave the characterstrings
on the front face: linear or polar
on the lateral surface: linear
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Engraving characters stringsProgram a character string according to the following scheme:
8 Insert a milling tool8 Pre-position the milling tool to the beginning of the character
string
8 Call in sequence the subprograms with the characters to beengraved
8 Retract the tool
The characters are engraved starting at the current toolposition. The reference point depends on whether thecharacters are in linear or polar alignment:
Linear: The reference point is the bottom left corner ofthe character
Polar: The reference point is the center of the bottomedge of the character
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1.2 Parameters of the Subprogram Call
Specify in the call parameters of the subprogram the details of thecharacters appearance.
8 L: Name of the subprogram (See Character Set on page 11.)8 LA: Letter height in [mm]8 LB: Rotated angle of the letter in [] Linear front face: 0 = Vertical characters: the characters are
aligned in sequence in positive XK direction
Polar front face: LB has no function
Lateral surface 0: Characters are engraved from CY to +CY
Lateral surface 90: Characters are engraved from Z to +Z
8 LC: Milling plane Front face: Z position, infeed depth during milling
Lateral surface: X diameter, infeed depth during milling
8 LD: Retraction plane Front face: Z position retracted to for positioning
Lateral surface: X diameter retracted to for positioning
8 LE: Engraving on the front face or lateral surface 0: Front face
1: Lateral surface
8 LF: Linear or polar alignment (only relevant for the front face) 0: Characters are aligned linearly
1: Characters are bent upwards over the center of the coordinatecross
2: Characters are bent downwards under the center of thecoordinate cross
8 LH: Reference diameter Front face: Diameter over which the character string is engraved
with polar alignment
Lateral surface: Diameter for calculation of the unrolled lateralsurface (G120)
8 I: Separation factor the separation between the characters iscalculated according to the following formula: LA / 6 * IIf I is not entered, I=1 is used for calculation
8 Q: Number of repetitions (can be used if the same character is to beengraved immediately following)
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1.3 Example: Engraving the Front Face
The following sample program engraves characterstrings in various orientations and positions onto thefront face.
Character string HEIDENHAINThe character string is engraved in polar alignment,bent upwards, at Z = 10.
Programming the character string:
8 Position the tool to C=358 Parameters for subprogram call: Letter height: LA=15 mm
Milling plane at Z=10 (LC=10)
Retraction plane at Z=7 (LD=7)
Engraving on the front face (LE=0)
Polar character string bent upwards (LF=1)
Diameter over which the character string isengraved (LH): Bottom edge of character=85
Separation factor (I) is not programmed; thedefault separation is valid
Example: Program and block structure
. . .
N5 G0 X60 Z5
N6 G0 Z-5
N7 G110 C-35
N8 L"H" LA15 LC-10 LD-7 LE0 LF1 LH85
N9 L"E" LA15 LC-10 LD-7 LE0 LF1 LH85
N10 L"I" LA15 LC-10 LD-7 LE0 LF1 LH85
N11 L"D" LA15 LC-10 LD-7 LE0 LF1 LH85
N12 L"E" LA15 LC-10 LD-7 LE0 LF1 LH85
N13 L"N" LA15 LC-10 LD-7 LE0 LF1 LH85
N14 L"H" LA15 LC-10 LD-7 LE0 LF1 LH85
N15 L"A" LA15 LC-10 LD-7 LE0 LF1 LH85
N16 L"I" LA15 LC-10 LD-7 LE0 LF1 LH85
N17 L"N" LA15 LC-10 LD-7 LE0 LF1 LH85
N.. . . .
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Character string MANUALplus 4110
The character string is engraved in polar alignment,bent downwards, at Z = 10.
Programming the character string:
8 Position the tool to C=48 Parameters for subprogram call: Letter height: LA=15 mm
Milling plane at Z=10 (LC=10)
Retraction plane at Z=7 (LD=7)
Engraving on the front face (LE=0)
Polar character string bent downwards (LF=2)
Diameter over which the character string isengraved (LH): Bottom edge of character=115
Separation factor: 1.3 * default separation (I=1.3)
Example: Program and block structure
. . .
N 19 G 11 0 C 4
N20 L"M" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N21 L"A" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N22 L"N" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N23 L"U" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N24 L"A" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N25 L"L" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N26 L"KP" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N27 L"KL" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N28 L"KU" LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N29 L"KS" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N30 L"BLANK" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N31 L"4" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N32 L"1" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N33 L"1" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N34 L"0" V1 LA15 LC-10 LD-7 LE0 LF2 LH115 I1.3
N.. . . .
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Character string Traunreut
The character string is engraved linearly.
Programming the character string:
8 Position the tool to XK = 25, YK = 158 Parameters for subprogram call: Letter height: LA=10 mm
Angle: LB=180
Milling depth to Z=0 (LC=0)
Retraction plane to Z=3 (LD=3)
Engraving on the front face (LE=0)
Linear character string (LF=0)
Separation factor: 1.4 * default separation (I=1.4)
Example: Program and block structure
. . .
N3 6 G0 Z5
N37 G100 XK25 YK15
N38 L"T" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N39 L"KR" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N40 L"KA" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N41 L"KU" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N42 L"KN" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N43 L"KR" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N44 L"KE" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N45 L"KU" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N46 L"KT" LA10 LB180 LC0 LD3 LE0 LF0 I1.4
N.. . . .
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Character string Zyklen- und (Cycles and)
The character string is engraved linearly at an angle.
Programming the character string:
8 Position the tool to XK = 39, YK = 48 Parameters for subprogram call: Letter height: LA=6 mm
Angle: LB=215
Milling depth to Z=0 (LC=0)
Retraction plane to Z=3 (LD=3)
Engraving on the front face (LE=0)
Linear character string (LF=0)
Separation factor: 1.6 * default separation (I=1.6)
Example: Program and block structure
. . .
N48 G100 XK39 YK-4
N49 L"Z" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N50 L"KY" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N51 L"KK" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N52 L"KL" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N53 L"KE" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N54 L"KN" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N55 L"MINUS" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N56 L"BLANK" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N57 L"KU" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N58 L"KN" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N59 L"KD" LA6 LB215 LC0 LD3 LE0 LF0 I1.6
N.. . . .
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Character string DIN-Programme (DIN programs)
The character string is engraved linearly at an angle.
Programming the character string:
8 Position the tool to XK = 0, YK = 308 Parameters for subprogram call: Letter height: LA=5 mm
Angle: LB=145
Milling depth to Z=0 (LC=0)
Retraction plane to Z=3 (LD=3)
Engraving on the front face (LE=0)
Linear character string (LF=0)
Separation factor: 1.6 * default separation (I=1.6)
Example: Program and block structure
. . .
N61 G100 XK0 YK-30
N62 L"D" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N63 L"I" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N64 L"N" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N65 L"MINUS" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N66 L"P" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N67 L"KR" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N68 L"KO" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N69 L"KG" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N70 L"KR" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N71 L"KA" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N72 L"KM" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N73 L"KM" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N74 L"KE" LA5 LB145 LC0 LD3 LE0 LF0 I1.6
N.. . . .
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1.4 Example: Engraving the Lateral Surface
Character string SteuerungenThe character string Steuerungen (Controls) isengraved from CY to +CY.
Programming the character string:
8 Position the tool to Z=110 and C=458 Parameters for subprogram call: Letter height: LA=12 mm
Angle: LB=0 (from CY to +CY)
Milling depth to diameter 120 (LC=120)
Retraction depth to diameter 126 (LC=126)
Engraving on the lateral surface (LE=1)
Linear character string (LF=0)Diameter (for G120): LH=120
Separation factor: 1.3 * default separation (I=1.3)
Example: Program and block structure
. . .
N5 G110 C-45
N6 G0 X126
N7 G0 Z-110
N8 L"S" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N9 L"KT" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N10 L"KE" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N11 L"KU" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N12 L"KE" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N13 L"KR" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N14 L"KU" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N15 L"KN" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N16 L"KG" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N17 L"KE" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N18 L"KN" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N19 L"BLANK" LA12 LB0 LC120 LD126 LE1 LF0 LH120 I1.3
N.. . . .
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Character string der Extra-Klasse
The character string der Extra-Klasse (in a class oftheir own) is engraved from Z to +Z.
Programming the character string:
8 Position the tool to Z=110 and C=458 Parameters for subprogram call: Letter height: LA=12 mm
Angle: LB=90 (from Z to +Z)
Milling depth to diameter 120 (LC=120)
Retraction depth to diameter 126 (LC=126)
Engraving on the lateral surface (LE=1)
Linear character string (LF=0)
Diameter (for G120): LH=120
Separation factor (I) is not programmed; thedefault separation is valid
Example: Program and block structure
. . .
N21 G110 C45
N22 G0 Z-110
N23 L"KD" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N24 L"KE" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N25 L"KR" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N26 L"BLANK" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N27 L"E" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N28 L"KX" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N29 L"KT" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N30 L"KR" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N31 L"KA" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N32 L"MINUS" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N33 L"K" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N34 L"KL" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N35 L"KA" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N36 L"KS" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N37 L"KS" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N38 L"KE" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N39 L"BLANK" LA12 LB90 LC120 LD126 LE1 LF0 LH120
N.. . . .
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1.5 Character Set
Characters
SP callCharacters
SP callCharacters
SP callCharacters
SP callCharacters
SP call
Small letters Capital letters Numbers
KA KAE A AE 0
. . . KOE . . . OE . . .
KZ KUE Z UE 9
SZ
Special characters
AT EKZU GRAD MINUS RKAUF
BLANK EURO GROESSER
MUE RKZU
DPUNKT GKAUF KLEINER PLUS USTRICH
DURCH GKZU KOMMA PROZENT
EKAUF GLEICH MAL PUNKT