Post on 07-Sep-2018
transcript
Agenda
` Introduction – Thomas Weninger
09:50 Guest Speaker from AWE – Hannah Carver
10:20 Panel Discussion:Jeremy Mansfield (Doosan), Mark Blagdon (JLR), Hannah Carver (AWE), Amandeep Mhay (Rolls-Royce)
11:00 COFFEE
11:25 Product Case Study Overview – Dan Williams
11:45 Product Case Study (1): Conceptual Design – Pete Cherns
12:15 Experiences in Additive Manufacturing – Will Marsden
12:45 LUNCH & INFORMAL DISCUSSION
Parallel Session: Managing materials information
Parallel Session: Materials Decisions with CES Selector
13:35 Guest Speaker from GKN Aerospace - Jing Li Case Study (1) Selection In-depth – Charlie Bream
14:00 Product Case Study (2): Materials testing and characterization – Najib Baig
Further case studies – Charlie Bream
14:30 Discussion: Managing Materials Information Discussion: Materials Selection and Substitution
14:45 COFFEE
15:15 Product Case Study (3): Detailed Design and into Service – Dan Williams
15:40 Workshop: Return on Investment and Practical Implementation
16:20 Closing Discussion
16:30 CLOSE: Brief agenda review for tomorrow’s UGM participants
CONFIDENTIAL
Why Additive Manufacturing
• “Net” shape components
• Reduced manufacturing costs and cycle times
• Revolutionary component geometry are possible– Significant weight savings possible– Reduced part count
• Ease of constituent gradients across geometries– Tailor materials properties to needs and environment
• Reduce spare parts inventory– Limit storage costs– Reduce time to access remote locations
CONFIDENTIAL
Why Granta and Additive Manufacturing?
• It’s an exciting technology – Scope to transform part manufacture for
many industries
• Customers are asking for support– Requirement to manage AM-related data
• Industry needs match Granta strengths– Manage (large volumes of) materials data– Handle complex inter-relationships between data– Bridge multiple disciplines: R&D, part design, simulation, production, supply chain
– Ensure traceability to help with certification & qualification– Do all of the above with practical, usable tools
Image courtesy of Renishaw
CONFIDENTIAL
Granta Collaborative Projects
Materials Information
Additive Manufacturing
Composites
Advanced Metallurgy
Coatings & Substitution
Resource Efficiency
Risk Management
Computational Materials ScienceRESCOM
Circular Economy Metrics
HITEA
AMSCA
LAYERS
SAMULET
ComputationalMaterials DataNetwork TM
Structural Materials Data Demonstration ProjectMaterials data laboratory
CONFIDENTIAL
Additive Manufacturing collaboration: AMAZE
• The largest and most ambitious consortium ever assembled on this topic• Increase quality• Increase dimensional accuracy• Increase build rate• Reduce scrap rate
• 28 partners, €20M, 4.5 years, finishing Jun 2016• AMAZE 2 in pipeline• Granta provides collaborative platform
CONFIDENTIAL
Granta’s role in AMAZE
• Providing an overarching materials information management system for the consortium– Based on a new Granta AM Schema + additional AMAZE-specific
schema components
• Partners use GRANTA MI as a single go-to source for– All materials & process data– All properties measured for process refinement– All data needed for inter-partner coordination on the above– Enabled by use of Remote Import technology
• Integration with simulation activities within the project to enable effective design of AM parts
Additive Manufacturing collaboration: MDMC
• Long-running collaboration, has guided development of our GRANTA MI infrastructure
• Additive Manufacturing is a strong interest area for many members– MDMC Sub-group is helping us define and
review our Additive Manufacturing solution– Many consortium members are also members of
AmericaMakes
Airbus HelicoptersASM InternationalAWEBaker HughesBoeingDoosan BabcockEmbraer Honeywell AerospaceGE - AviationGE - EnergyGKN Aerospace Granta DesignLockheed Martin Los Alamos NL NASA Glenn Res.Ctr.NASA Marshall SFCNorthrop GrummanOak Ridge NLRaytheonRolls-RoyceSandia National Labs SulzerUS Air Force Research LabsUS Army Research LabsUTC
Airbus HelicoptersASM InternationalAWEBaker HughesBoeingDoosan BabcockEmbraer Honeywell AerospaceGE - AviationGE - EnergyGKN Aerospace Granta DesignLockheed Martin Los Alamos NL NASA Glenn Res.Ctr.NASA Marshall SFCNorthrop GrummanOak Ridge NLRaytheonRolls-RoyceSandia National Labs SulzerUS Air Force Research LabsUS Army Research LabsUTC
How Granta helps
Flexible importer technologyUpload data automatically from specific test machines
Integration with simulationExport of data and embedded MI:Materials Gateway technology
SchemaConfigurable data structures to capture specific data types and their inter-relationships
Intuitive interfacesProbe relationships between materials, processes and produced parts
CONFIDENTIAL
Granta AM Schema
Created in collaboration with our customers and partners
Machines Materials Part Design Material Batches Builds PartsGeneral Information General Information General Information Project Information Project Information Project InformationCalibration General Properties Original Design General Batch Information General Information Part InformationMachine Specifications Composition overview Re-Design Manufacturing Build Information Part SpecificationsMaterial Bulk Mechanical Properties Dimensions Material Quality General Build Parameters SamplesMachine Properties Bulk Thermal Properties General Material Properties Particle Properties and Size Distribution Build Atmosphere Visual InspectionBuild Environment Bulk Electrical Properties Processing Interstitial contamination Material Used Accuracy TestingLaser Properties Biological Static Tensile Properties Flowability Support NDT TestingElectron Beam Properties Chemical High-cycle fatigue properties Wire Properties Filament Information Post Processing
Eco Fracture Toughness Chemical Analysis and Composition Substrate Heat TreatmentCost Fatigue Crack Growth Quality of Welding Consumables HIPSafety and Handling Surface Roughness Requested Build Alarms MachiningGeneral Information Other Requested Properties Themes Used Laser PolishingRequirements Final Part Details Powder Build Parameters Other Post ProcessingComposition Quality Assurance Wire Build ParametersPhysical Properties Key Benefits Laser PropertiesFurther Information Electron Beam Properties
Arc PropertiesIn-Process RollingIn-Process Analysis
Layout Headings - Granta AM Schema v1.01
Just one typical workflow we can support
1. Import logfiles directly from AM machines
2. Store process parameters, extract logged data for specific builds
4. Capture finishing, inspection, test data for parts
3. Link build info directly to supplier data on materials processed to make a part
5. Feed these results into statistical analyses to determine properties
6. Export properties for use in simulation and design
7. Capture simulated outputs for use in optimizing part design
8. Make full knowledge-base available to collaborative teams
CONFIDENTIAL
Conclusions
GRANTA MI:Additive Manufacturing solution
• Based on industry best practice (e.g., AMAZE, MDMC)
• Benefits:– Protect investment and IP in AM research– Automate and streamline your AM workflow– Report on trends: effect of build parameters on mechanical
properties or the microstructure– Reduce time-to-market with more efficient R&D– Reduce the risk of later qualification / certification problems
Agenda
` Introduction – Thomas Weninger
09:50 Guest Speaker from AWE – Hannah Carver
10:20 Panel Discussion:Jeremy Mansfield (Doosan), Mark Blagdon (JLR), Hannah Carver (AWE), Amandeep Mhay (Rolls-Royce)
11:00 COFFEE
11:25 Product Case Study Overview – Dan Williams
11:45 Product Case Study (1): Conceptual Design – Pete Cherns
12:15 Experiences in Additive Manufacturing – Will Marsden
12:45 LUNCH & INFORMAL DISCUSSION
Parallel Session: Managing materials information
Parallel Session: Materials Decisions with CES Selector
13:35 Guest Speaker from GKN Aerospace - Jing Li Case Study (1) Selection In-depth – Charlie Bream
14:00 Product Case Study (2): Materials testing and characterization – Najib Baig
Further case studies – Charlie Bream
14:30 Discussion: Managing Materials Information Discussion: Materials Selection and Substitution
14:45 COFFEE
15:15 Product Case Study (3): Detailed Design and into Service – Dan Williams
15:40 Workshop: Return on Investment and Practical Implementation
16:20 Closing Discussion
16:30 CLOSE: Brief agenda review for tomorrow’s UGM participants