Beschlagteile

®

EMKA MOULD MAKINGCustomer solutions perfectly shaped

The EMKA Group is world market leader for locks and latches, hinges and gasketing used in switch and con-trol cabinets. In the areas air conditioning technology and transport, EMKA is one of the leading manufacturers of locking technology.

Currently, the overall range comprises more than 30,000 catalog and special articles, which are developed, manu-factured, refi ned and assembled at ten production sites in Germany, France, Great Britain, Spain, Bosnia-Herzegovi-na, Serbia, China and India.

With 2,100 employees EMKA serves over 34,000 custom-ers in 52 countries worldwide.

Since a company takeover in 2018, EMKA is also one of the largest mould makers in Europe. With 150 employees in mould making at its production site Goražde in Bos-nia-Herzegovina EMKA builds over 900 moulds per year for plastic injection as well as zinc and aluminium die cast-ing according to German quality standards.

About EMKA

Company headquarters Production site Subsidiary Agencies

Henriville, France

Goražde (Plant 1), Bosnia and Herzegovina

Arnedo, Spain

Birmingham, UK

Goražde (Plant 2), Bosnia and Herzegovina - EMKA mould making

Company headquarters Velbert, Germany

Wuppertal, Germany

Tianjin, China

Mionica, Serbia

Bhilai, India

Tianjin, ChinaTianjin, ChinaTianjin, China

Mionica, Serbia

2,100 employees

Own production at 10 international locations

Represented in 52 countries worldwide

More than 16,000 catalog products

More than 16,000 special products

More than 34,000 customers worldwirde

EMKA worldwide

Welcome to Goražde

700 employees

55,000 m² hall area

150 employees in mould making

46 engineers

15 constructors

14 developers

95 high-quality machines in mould making

Production of more than 900 moulds per year

Facts EMKA Bosnia Services

Consulting

Development and engineering

Mould making

Series production

Assembly

Logistics

First offers within 48 hours of request

Mould Making by EMKA

Pre-series moulds for all materials

Family tools for small quantities

Guaranteed service life

Injection moulding optimisation of the products

In-house sampling

Financing and leasing

Repair and maintenance service

Service overview

Impressions

Moulds for plastic injection moulding, zinc and aluminium die-casting

Multi-component moulds (2K)

Moulds for internal gas pressure processes

Moulds for IML foils

Moulds for insert injection moulding

Zinc die castings moulds with hot runner technology

Punch deburring

Development and Engineering

3D-CAD

Filling simulations for various materials

Stress-strain analysis by means of fi nite element method

CAE

CAM

Computer Aided Engineering

Okuma

Mikron

OPS Ingersoll

Deckel Maho Gildemeister

Makino

Machinery

34 machining centres, several with 5 axes

7 lathes

5 surface grinding machines

22 die-sinking EDM machines

7 wire EDM machines

8 HSC machines for the production of of graphite electrodes

12 standing drill presses

Equipment in mould making Manufacturers

The 5-axis milling center OPS-INGERSOLL Speed Hawk 550 is particularly suitable for milling EDM elec-trodes and is characterised by its high spindle speed of up to 42,000 min-1 and the “High Speed Jump” of max. 18 m/min.

Manufacturing of graphite electrodes

Multi-component moulds (2K technology) for plastic injection moulding

Hot runner technologyfor zinc die casting moulds *

Digital tool information through USB memory unit in the mould

*In cooperation with the company ferrofacta GmbH

EMKA offers you the possibility to further optimize the mould made for you in order to get the maximum per-formance!

Performance +

3D moulds for small series

Universal master moulds for 3D printed mould inserts to produce small series and sample production of plastic injection-moulded parts as well as wax patters for the precision casting.

Plastic injection moulded parts and wax patterns from mould inserts

Examples of wax patterns

SamplingPilot seriesSeries production

Pilot series prodcution / First sample test report

Series production:

• Plastic injection moulding

• Zinc die casting

• Aluminium die casting

Surface Coating

PUR sealing foam technology

Finishing

Assembly

Services Sectors

Automotive

HVACR

Transport

Electronics

Sports and leisure

Closures

and many more...

Production rangefor series production

Number of plastic injection moulding machines: 61including four 2K machines

Manufacturers: Arburg, Engel, Demag

Locking force: 25 - 650 t

Max. tool clamping area: 1.100 x 600 mm

Part weight: 3 - 3,000 g

Additional information: • Closed material circuit • Automated material processing and

material supply • Automated part removal

Plastic injection mouldingwith 2K technology

Zinc die castingwith automatic material supply

Number of aluminium die casting machines: 9

Manufacturers: Frech, Bühler, Italpresse

Locking force: 200 - 1.250 t

Max. tool clamping area: 1.000 x 1.000 mm

Part weight: 50 - 20.000 g

Additional information: • 3 furnaces

(2 tilting furnaces and 1 shaft furnace) • Automatic robot removal

with deburring press • Closed system water treatment

Aluminium die casting

Frictional grinding

Drilling, milling, thread cutting

Powder coating

PUR foam technology

Pad printing

Assemply of components up to fi nal assemply

Packaging

Logistics

Further processingand service

Number of zinc die casting machines: 42

Manufacturer: Frech

Locking force: 20 - 315 t

Max. tool clamping area: 900 x 550 mm

Part weight: 3 - 3,000 g

Additional information: • Automatic material supply • 3 automated special machines for

the thread production

Quality assurance in our own test laboratory

3D measurement

3D scan modeling

Salt spray test

Stress test

IP protection test

Dust protection test

Spectral analysis

Endurance test

Testing options Certifi cates

O rt und Datum:

Zertifizierungsstelle: Essen, 28. Februar 2019 DNV GL - Business Assurance

Schnieringshof 14, 45329 Essen, Germany

Thomas Beck Leiter Zertifizierungsstelle

Bei Verstoß gegen die im Zertifizierungsvertrag genannten Bedingungen kann das Zertifikat seine Gültigkeit verlieren. AKKREDITIERTE STELLE: DNV GL Business Assurance Zertifizierung und Umweltgutachter GmbH, Schnieringshof 14, 45329 Essen, Germany. TEL:+49 201 7296-222. www.dnvgl.de/assurance

Zertifikat-Nr.: 194710-2016-AQ-GER-DAkkS

Datum der E rs tzertifizierung: 16. Februar 2013 A blaufdatum des letzten Zertifizierungszyklus: 15. Februar 2019 Datum der letzten Rezertifizierung: 24. Januar 2019

Gültig: 28. Februar 2019 - 15. Februar 2022

Hiermit wird bescheinigt, dass das Unternehmen

EMKA Beschlagteile GmbH & Co. KG Langenberger Str. 32, 42551 Velbert, Deutschland sowie die im Anhang aufgeführten Standorte ein Qualitäts-Managementsystem in Übereinstimmung mit dem folgenden Standard eingeführt hat und anwendet: ISO 9001:2015 Dieses Zertifikat ist gültig für die folgenden Produkt- oder Dienstleistungsbereiche: Entwicklung, Herstellung und Vertrieb von mechanischen / elektronischen Verschluss- Systemen; Scharnieren, Kunststoffspritz-, Automatendrehteilen und Sonderanfertigungen. Management des Herstellungsprozesses von Dichtungen und Druckgussteilen.

O rt und Datum:

Zertifizierungsstelle: Essen, 28. Februar 2019 DNV GL - Business Assurance

Schnieringshof 14, 45329 Essen, Germany

Thomas Beck Leiter Zertifizierungsstelle

Bei Verstoß gegen die im Zertifizierungsvertrag genannten Bedingungen kann das Zertifikat seine Gültigkeit verlieren. AKKREDITIERTE STELLE: DNV GL Business Assurance Zertifizierung und Umweltgutachter GmbH, Schnieringshof 14, 45329 Essen, Germany. TEL:+49 201 7296-222. www.dnvgl.de/assurance

Zertifikat-Nr.: 283124-2019-AE-GER-DAkkS

Datum der E rs tzertifizierung: 16. Februar 2013 A blaufdatum des letzten Zertifizierungszyklus: 15. Februar 2019 Datum der letzten Rezertifizierung: 24. Januar 2019

Gültig: 28. Februar 2019 - 15. Februar 2022

Hiermit wird bescheinigt, dass das Unternehmen

EMKA Beschlagteile GmbH & Co. KG Langenberger Str. 32, 42551 Velbert, Deutschland sowie die im Anhang aufgeführten Standorte ein Umwelt-Managementsystem in Übereinstimmung mit dem folgenden Standard eingeführt hat und anwendet: ISO 14001:2015 Dieses Zertifikat ist gültig für die folgenden Produkt- oder Dienstleistungsbereiche: Entwicklung, Herstellung und Vertrieb von mechanischen / elektronischen Verschluss- Systemen; Scharnieren, Kunststoffspritz-, Automatendrehteilen und Sonderanfertigungen. Management des Herstellungsprozesses von Dichtungen und Druckgussteilen.

ISO 9001:2015

ISO 14001:2015

ISO/TS 16949:2009

ISO 50001:2011

EMKA Subsidiaries Worldwide

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*Agencies

Beschlagteile

®

ALGERIAEMKA FranceTel. +33/254/320862emka@emka-france.com

ARMENIAEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/2909097info@emkakilit.com.tr

AUSTRIAEMKA Beschlagteile Ges.m.b.H.Tel. +43/2143/43063info@emka-beschlagteile.at

AUSTRALIA *Lock Focus Pty. Ltd.Tel. +61/3/97981322lockf@lockfocus.com.au

AZERBAIJANEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/2909097info@emkakilit.com.tr

BELARUSEMKA Polska Sp.Z o.o.Tel. +48/323606026info@emka.net

BELGIUMEMKA Benelux B.V. Service OfficeTel. +31/413/323510sales@emka.org

BOSNIA-HERZEGOVINAEMKA Bosnia d.o.o. GoraždeTel. +38/738/241310info@emka.ba

CANADAEMKA Inc.Tel. +1/717/9861111info@emkausa.com

CHILE *NDU Ingenerieria Ltda.Tel. +56/2/29639861ventas@ndu.cl

CHINAEMKA Industrial Hardware CO.Ltd.Tel. +86/22/82123759info@emka.cn

CROATIAEMKA Okovi d.o.o.Tel. +385/35/270073info@emka-okovi.hr

CZECH REPUBLICEMKA Beschlagteile CZTel. +43/214343063info@emka-solutions.cz

SOUTH COREA *Geo Jeon Co. Ltd.Tel. +82/314/335508geojeon@emkakorea.co.kr

SPAINEMKA Beschlagteile Ibérica S.L.Tel. +34/672262672info@emka-iberica.es

SWEDENEMKA ScandinaviaTel. +46/36/314130info@emka.se

SWITZERLANDEMKA Beschlagteile AGTel. +41/33/8260220info@emka.ch

TURKMENISTANEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/2909097info@emkakilit.com.tr

TURKEYEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/2909097info@emkakilit.com.tr

UAEEMKA Middle East FZETel. +971/42844528info@emka.ae

UKRAINEEMKA UkraineTel. +38/096/7535875info@emka.in.ua

UNITED KINGDOMEMKA (UK) Ltd.Tel. +44/2476/616505info@emka.co.uk

USAEMKA Inc.Tel. +1/717/9861111info@emkausa.com

UZBEKISTANEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/2909097info@emkakilit.com.tr

VIETNAM *Terramar Engineering andMachinery (Pte.) Ltd.Tel. +84/8/39153209cam@terramar.com

DENMARK *A/S Megatrade BeslagTel. +45/44916700mega@megatrade.dk

ESTONIAEMKA Polska Sp.Z o.o.Tel. +48/323606026info@emka.net

FINLANDEMKA ScandinaviaTel. +46/36/314130info@emka.se

FRANCEEMKA FranceTel. +33/254/320862emka@emka-france.com

GEORGIAEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/2909097info@emkakilit.com.tr

GREECE *EMKA HellasTel. +30/21041/83183info@emka-hellas.com

HUNGARYEMKA BeschlagteileTel. +36/1/2360032info@emka.hu

INDIAEMKA India P. A. Pvt. Ltd.Tel. +91/80/48542727info@emka.in

ISRAEL *Kornass Mechanical EngineeringTel. +972/76/5400789sales@kornass.com

ITALYEMKA Italia s.r.l. UnipersonaleTel. +39/045/6471070info@emka.it

JAPAN *TOCHIGIYA Co., LtdTel. +81/48/2283072support@tochigiya.co.jp

KAZAKHSTANEMKA Kilit Sistemleri Metal Sanayi ve Ticaret Ltd. Şti.Tel. +90/262/2909097info@emkakilit.com.tr

LATVIAEMKA Polska Sp.Z o.o.Tel. +48/323606026info@emka.net

LITHUANIAEMKA Polska Sp.Z o.o.Tel. +48/323606026info@emka.net

MEXICOEMKA Mexico BeschlagteileTel. +52/44/22095217info@emka.mx

MONTENEGROEMKA Bosnia d.o.o. GoraždeTel. +38/738/241310info@emka.ba

NETHERLANDSEMKA Benelux B.V.Tel. +31/413/323510info@emka.org

NORWAYEMKA ScandinaviaTel. +46/36/314130info@emka.se

POLANDEMKA Polska Sp.z o.o.Tel. +48/326663300info@emka.net

PORTUGALEMKA Beschlagteile Ibérica S.L.Tel. +351/910904688info@emka-iberica.pt

ROMANIAS.C. EMKA Beschlagteile S.R.L.Tel. +40/269/222700info@emka.ro

RUSSIA *OOO “EmTechProm“Tel. +7/812/4492928info@emtechprom.ru

SERBIAEMKA Okovi d.o.o.Tel. +385/35/270073info@emka-okovi.hr

SINGAPORE *VF Fastening Systems PTE Ltd.Tel. +65/675/23033vincent@vffastening.com.sg

SLOVAKIAEMKA Beschlagteile Ges.m.b.H.Tel. +43/214343063miro.emka@ba.telecom.sk

SOUTH AFRICA *Enclosure SolutionsTel. +27/11/9737260info@enclosuresolutions.co.za

EMKA Beschlagteile GmbH & Co. KG Langenberger Str. 32 • 42551 Velbert, Germany • Tel.: +49/2051/273-0 • Fax: +49/2051/273-128 • E-Mail: info@emka.com • www.emka.com