Post on 30-Mar-2018
transcript
AC WINCH
AUTOMOTIVE WINCH ATV/UTV WINCH INDUSTRIAL WINCH
info
Copyright © COMEUP INDUSTRIES INC. 2013-14. All rights reserved. COMEUP is registered trademark of COMEUP INDUSTRIES INC. Products may look different upon modification.
Specifications are subject to change without prior notice.
201302-2000
COMEUP reserves the right to improve our products at any time.
CONTENTS
ELECTRIC WINCH . . . . . . . . . . P01-09• 3ph AC 180 kg lift
• 1ph AC 200-250-300-400-500 kg lift• 3ph AC 300-500-750-900-1100-2200-3500-5000 kg lift
BABY WINCH . . . . . . . . . . P10-11• 1ph AC 80-160-230-300 kg lift
COMPACT WINCH. . . . . . . . . . P12-13• 1ph AC 80-200-300 kg lift
LONGER ROPE COMPACT WINCH . . . . . . . . . . P14-15
• 1ph AC 200-300 kg lift
CABLE PULLER . . . . . . . . . . P15
• 1ph AC 2500 kg pull
ACCESSORY . . . . . . . . . . P16
ENGINEERING DATA . . . . . . . . . . P17
17
AC WINCH.Engineering Data
Engineering Data
How to select a winch
• Determine the rope tension required by the job.
(The load rated in this brochure are based on top layer lifting ratings)
• Determine the rope speed
• Determine the size and length of rope
• Specify the operating phase, frequency and voltage for the electric
motor
Load and speed vary according to how much wire rope is on the drum.
The first layer of rope on the drum delivers the slowest speed and the
maximum load. The top layer delivers the maximum speed and the
minimum load.
For this reason, winches are rated at their top layer capacities.
To obtain the best wire rope service, the maximum fleet angle should not
more than 1.5 degree for smooth drum.
The correct distance (B) a lead sheave should be located from the center
line of winch drum may be derived by the following :
B for 1.5 degree fleet angle ( ) = Drum length (A) (in centermeter) x 19
• Regarding ropes, requires a minimum of 3:1 safety factor with an 12:1
D/d ratio rope pitch diameter to drum diameter for most winching
applications such as pulling (eg. pulling/hauling and anchor handling).
For lifting and lowering a 5:1 safety factor with an 15:1 rope pitch
diameter to drum diameter is required.
• The life of the winch is depending on the conditions of the load and
working frequency. In the long time operation, make sure to use the
machine within its short time ratings. Short time ratings means the
working duty cycle (%ED) is subject to the rated voltage, rated
frequency and a 63% of rated load. All winches are rated 25%
percentage duty cycle (%ED).
• The flanged drum end plates shall protrude beyond the rope wound on
the drum at the top layer by at least 1.5 x the nominal rope diameter.
• A minimum of five (5) wraps of rope around the drum is necessary to
make the rope and stopping secure.
• Wire rope can break without warning. Always keep a safe distance
from the winch and wire rope while under a load.
• Failure to adequately align, support, or attach winch to a suitable
mounting base could result in a loss of efficiency or premature failure
of winch, wire rope, or mounting base.
In most pulling applications you are dealing with a rolling road rather
than pulling a dead weight. Resistance to rolling is mostly influenced by
the load, rolling resistance, track gradient, track curvature, track
conditions.
• Load: Calculate the total weight of all the loaded cart to be moved
simultaneously.
• Rolling resistance: Resistance to rolling is influenced by the wheel
journals, type of lubrication used and the ambient temperature.
• Track gradient: For each one percent gradient, a rise of one meter for
every 100 meter of track, the running line pull must be increased by 10
kg per ton.
• Track curvature: To overcome the effects of wheels binding against
rails on curved sections of track, running line pull must be increase.
For each degree of curvature, the running line pull must be increased
by 1kg per ton.
• Track conditions: The condition of substandard track can vary
considerably.
Tb+Ts
TbPercentage duty cycle (%ED)= x100%
Tb : total sum of overall loading operating hours
Ts : total sum of stopping hours
Tb+Ts = approximately 1 to 10 min.
Winch Selections Calculating Fleet Angle
Load Ratings
Safety Reguirements
• It is forbidden to move loads above the rated capacity of the winch.
• Do not try to move fixed or obstructed loads.
• With winches for lifting and lowering suspend loads, side-pull of load is
not allowed.
• Excessive inching (e.g. giving short pulses to the motor) shall be
avoided.
• Ban on transporting persons.
• Inspection of wearing parts such as ropes, hooks and brake linings.
• Divide the checking into daily checking and periodic checking
Warning
Each new winch is guaranteed against defects in workmanship and
material defects for a period of one (1) year from the original date of
purchase.
WIRE ROPES ARE NOT INCLUDED UNDER WARRANTY.
Warranty
Calculating Head Loads
Railcar Pulling Capacity
P:Rope tension :Sheave coefficient :Angle
W:Load :Friction factor
(B)
(A)
01
Planetary gears for maximum mechanical efficiency
Electromagnetic spring-applied failsafe brake integrated in motor
Emergency stop function and 24VAC low voltage control ass’y come as standard
Up and down limits protection
WT-180
Electric Winch
CompactLightweightEfficiencyHigh Speed
Untwisted wire rope comes with a safety-latch weight hook
* Compliant with EN 14492-1 requirements for hoisting application:.The working coefficient for the first rope layer on the drum shall be at least 5..The D/d ratio to the center of the rope shall be at least 15 for
the drum..A switch with an emergency stop and limits functions are requested.Low voltage control is requested
02
180 kgWT-180
PERFORMANCE DATA
SOLUTION for REMOTE CONTROL
1). Low voltage control ass’y LV-320- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
DIMENSION mm/in
380/400/415/440V x 3ph AC
Lifting Capacity, Lifting Speed and Rope CapacityLayer of
Wire RopeLifting Capacity
kgLifting Speed
m/min
252 17
233.3 18.3
217.2 19.7
203.2 21
190.2 22.4
1st
2nd
3rd
4th
5th
6th 180 23
Total Rope on the Drum, m
14.5
30.2
47.1
65.1
84.3
100
Note: Above performance ratings are based on 50Hz supply.
Lightweight and compact design for wind energy turbines for efficient
and economical operation at great heights
A standard lifting height of up to 100 meters and high lifting speed are
perfect guarantee efficient operation.
Extreme high duty cycle 40%ED, 2m FEM classification, 240 times of
start per hour.
Electromagnetic spring-applied failsafe brake integrated in motor.
Planetary gears for maximum mechanical efficiency
Emergency stop and up and down limits functions come as standard
24 VAC control for safety operation
Positive opening safety up and down limit switches meet CE
requirement
All electric components, up and down limits protection, and brake are
compliant to CE and VED requirements
AC WINCH . Electric Winch.180 kg lift
Electric Winch
SPECIFICATIONS
Lifting capacity kg wire rope top layer 180
Lifting speed m/min
first layer 17
top layer 23
Motor rating IP55 & F class
type Induction, brakeoutput,
kw x poles3ph, 380/400/415/440V 0.75 x 4
Gear ratio 2-stage planetary 36:1
Maximum lifting height, m 98
Braking methods Electromagnetic
Wire rope(untwisted)
w/hook
size, mm x m 5 x 100
construction 19 x 6
breaking strength, kg 1,230
weight hook CHW-0033
Drumdimension,
mm
length 185
drum dia. 120
flange dia. 200
Mounting bolts pattern, mm x mm 350 x 220
Standardaccessory
weight hook w/safety latch *remote control *Low voltage control *Suspension plate *
Net weight, kg (standard version) 55Gross weight, kg 60Body dimension, mm (L x D x H) 696 x 463.5 x 284.5 Box dimension, mm (L x D x H) 728 x 498 x 304
Note: 1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of liftingcapacities by 20% and a speed increase of 20%)
2. “*” Means standard version
180 kgg
SPECIFICATIONSMODEL WT-180
03
CP-200,CP-250,CP-300200-250-300 kg
AC WINCH.Electric Winch.200-300 kg lift
110V or 220V-240V x 1ph AC
Positive retention of wire rope on the drum
Electromagnetic spring-applied failsafe brake
Heavy duty high efficiency ball bearings on all running surfaces
Planetary gears for maximum mechanical efficiency
Enclosed drum flanges to prevent rope becoming trapped
between drum and support steel plates
Quiet running
Emergency stop function switch is available upon request
Low voltage control ass’y is available upon request
PERFORMANCE DATA
DIMENSION mm/in
Pulling load capacity for various inclines in kg
MODELLevel
SurfaceGradient % inclines / angle in degrees
10%6 20%11 40%25 60%31 80%39
CP-200 1,500 800 600 400 320 280
CP-250 1,850 1,000 750 500 400 350
CP-300 2,250 1,200 900 600 500 400
1. All rating are based on the top layer. For each layer reduction on the drum pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been allowed for friction (specific applications will vary)
Lifting Capacity, Lifting Speed and Rope Capacity
Layer of Wire Rope
Lifting Capacitykg
Lifting Speed m/min
Total Rope on the Drum, m
MODEL CP-200 CP-250 CP-300 CP-200 / 250 / 300
1st 296 370 444 10 5.4
2nd 264 330 396 11.3 11.5
3rd 239 298 358 12.5 18.3
4th 218 272 327 13.8 25.7
5th 200 250 300 15 30
MODEL CP-200 CP-250 CP-300Lifting capacity kg wire rope top layer 200 250 300
Lifting speed, m/min
first layer 10top layer 15
Motor rating IP44
type Inductionoutput, kw x poles
1ph,110V0.6 x 4 0.75 x 4 1.1 x 4
1ph,220-240V
Gear ratio 43:1
Maximum lifting height, m 29Braking methods Electromagnetic
Wire rope w/hook
size, mm x m * 6 x 305 x 45
* 6 x 30
construction 6 x 19
breaking strength, kg 2,0101,270
2,010
weight hook CHW-0031Drum
dimension, mm
length 110drum dia. 94flange dia. 154
Mounting bolts pattern, mm x mm 142 x 142
Standard accessory
weight hook *remote control *power lead 1.5 mm2x 3C x 3 m and industry plug
Net weight, kg (standard version) 32 34 38
Gross weight, kg 34 36 40
Body dimension, mm (L x D x H) 489 x 210 x 241 525 x 210 x 241 548.5 x 210 x 241
Box dimension, mm (L x D x H) 610 x 286 x 285 630 x 286 x 285 650 x 290 x 295
Note: Above performance ratings are based on 50Hz supply.
SOLUTION for REMOTE CONTROL1). *Remote control, CPB-213
- Switch cord 1.25 mm2 x 5C x 3 m- Pendant switch CPB-213
2). Remote control, PB-331- Switch cord 1.25 mm2 x 5C x 3 m - Pendant switch PB-331 w/an emergency stop button
3). Low voltage control ass’y LV-320- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
Note: 1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
SPECIFICATIONS
Electric Winch
04
500 kgCP-500, CP-500T
200V-240V x 1ph AC (CP-500)
CP-500
380V-440V x 3ph AC (CP-500T)
Lightweight and compact design for easy installationElectromagnetic spring-applied failsafe brakeHeavy duty high efficiency ball bearings on all running surfaces Planetary gears for maximum mechanical efficiencyEnclosed drum flanges to prevent rope becoming trapped between drum and support steel platesSteel plate foot mountingsQuiet running Emergency stop function switch is available upon request Low voltage control ass’y is available upon request
00 kg
0
AC WINCH.Electric Winch.500 kg lift
Electric Winch
CP-500T
SPECIFICATIONSMODEL CP-500 CP-500T
Lifting capacity kg wire rope top layer 500
Lifting speed, m/mim
first layer 10 12top layer 15 18
Motor rating IP44
type Inductionoutput,
kw x poles1ph,220-240V 1.8 x 4 -3ph, 380-440V - 1.8 x 4
Gear ratio 48:1 42:1
Maximum lifting height, m 58
Braking methods Electromagnetic
Wire rope w/hook
size, mm x m * 7 x 60construction 6 x 19breaking strength, kg 2,700weight hook CHW-0005
Drum dimension, mm
length 220drum dia. 102flange dia. 180
Mounting bolts pattern, mm x mm 267 x 156
Standard accessory
weight hook *remote control *
Net weight, kg (standard version) 55 54
Gross weight, kg 57 56
Body dimension, mm (L x D x H) 728 x 260 x 299
740 x 280 x 350Box dimension, mm (L x D x H)
704 x 260 x 299
DIMENSION mm/in
Pulling load capacity for various inclines in kg
MODELLevel
SurfaceGradient % inclines / angle in degrees
10%6 20%11 40%25 60%31 80%39CP-500 CP-500T 3,700 2,000 1,500 1,000 800 700
1. All rating are based on the top layer. For each layer reduction on the drum pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been allowed for friction (specific applications will vary)
Lifting Capacity, Lifting Speed and Rope Capacity
Layer of Wire Rope
Lifting Capacitykg
Lifting Speed, m/minTotal Rope on the Drum, m
MODEL CP-500 / 500T CP-500T CP-500 / 500T
1st 757 12 10
2nd 671 13.4 22
3rd 602 14.9 35
4th 546 16.4 50
5th 500
CP-500
10
11.6
12.9
14.2
15 18 60
Note: Above performance ratings are based on 50Hz supply.
SOLUTION for REMOTE CONTROL
1). *Remote control, CPB-213- Switch cord 3.5 mm2 x 5C x 6 m- Pendant switch CPB-213
2). Remote control, PB-331- Switch cord 3.5 mm2 x 5C x 6 m - Pendant switch PB-331 w/an emergency stop button
3). Low voltage control ass’y LV-320- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
Note: 1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
4). Low voltage control ass’y LV-320 (CP-500T only)- Remote control, CPB-161. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch CPB-161
- Low voltage control, LV-320
PERFORMANCE DATA
05
CP-750T750 kg 380V-440V x 3ph AC
Electric Winch
AC WINCH.Electric Winch.750 kg lift
Lightweight and compact design for easy installationElectromagnetic spring-applied failsafe brakeHeavy duty high efficiency ball bearings on all running surfaces Planetary gears for maximum mechanical efficiencyEnclosed drum flanges to prevent rope becoming trapped between drum and support castingsCast steel foot mountingsQuiet running Rated capacity limiter limits driving power of the motor to prevent overloading of the winchLow voltage control ass’y comes as standardEmergency stop function switch is available upon request
PERFORMANCE DATA
DIMENSION mm/in
1,000
80%39
1,200
60%31
2,200
20%11
Pulling load capacity for various inclines in kg
MODEL Level Surface
Gradient % inclines / angle in degrees
10%6 40%25
CP-750T 5,500 3,000 1,500
1. All rating are based on the top layer. For each layer reduction on the drum pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been allowed for friction (specific applications will vary)
48.513.88264th
Lifting Capacity, Lifting Speed and Rope Capacity
Layer of Wire Rope
Lifting Capacitykg
Lifting Speed m/min
Total Rope on the Drum, m
1st 1,188 10 9.9
2nd 1,036 11 21.3
3rd 920 12.4 34.2
5th 750 15 60
*low voltage control
58Maximum lifting height, m
ElectromagneticBraking methods
3ph, 380-440V
240flange dia.114drum dia.240lengthDrum
dimension, mm
3,750breaking strength, kg6 x 19construction
* 9 x 60size, mm x m Wire rope w/hook
*safety-latch hookStandard accessory
300 x 400Mounting bolts pattern, mm x mm
58:1Gear ratio
2.2 x 4output, kw x poles
135Net weight, kg (standard version)*base plate
*remote control
InductiontypeMotor rating
IP54
15top layer 10first layer Lifting speed,
m/mim
750Lifting capacity kg wire rope top layerCP-750TMODEL
Gross weight, kg 165
Body dimension, mm (L x D x H) 870 x 424 x 360
Box dimension, mm (L x D x H) 970 x 530 x 520
Note: Above performance ratings are based on 50Hz supply.
SOLUTION for REMOTE CONTROL
1). *Low voltage control ass’y LV-320- Remote control, CPB-161. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch CPB-161
- Low voltage control, LV-3202). Low voltage control ass’y LV-320
- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
Note:1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
SPECIFICATIONS
06
300 kgCWG-10077, CWG-30075
110V, 220V-240V x 1ph AC (CWG-10077)
CWG-10077
380V-440V x 3ph AC (CWG-30075)
SPECIFICATIONS
635 x 296 x 290
477 x 210 x 241
142 x 14215494110
2,010
* 6 x 30
29
1ph, 220-240V
43:10.75 x 4-3ph, 380-440V
1510
58Maximum lifting height, m
ElectromagneticBraking methods
1ph,110V
180flange dia.102drum dia.150length
Drum dimension, mm
CHW-0031weight hook
2,0102,700
breaking strength, kg
6 x 19construction
* 6 x 607 x 40
size, mm x m
Wire rope w/hook
*weight hookStandard accessory
197 x 156Mounting bolts pattern, mm x mm
41:1Gear ratio
-1.5 x 4output, kw x poles
3242Net weight, kg (standard version)*remote control
InductiontypeMotor rating
IP44
19top layer 12first layerLifting speed,
m/mim
300Lifting capacity kg wire rope top layerCWG-30075CWG-10077MODEL
Gross weight, kg 44 34
Body dimension, mm (L x D x H) 624 x 252 x 300
Box dimension, mm (L x D x H) 700 x 280 x 375DIMENSION mm/in (CWG-10077)
400
80%39
500
60%31
900
20%11
Pulling load capacity for various inclines in kg
MODELLevel
SurfaceGradient % inclines / angle in degrees
10%6 40%25
CWG-10077CWG-30075 2,250 1,200 600
1. All rating are based on the top layer. For each layer reduction on the drum pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been allowed for friction (specific applications will vary)
30501517.63003235th
-
25.718.311.55.4
CWG-30075
-
326358396444
CWG-30075
-
13.812.511.410
CWG-30075
CWG-10077
CWG-10077
CWG-10077
MODEL
Lifting Capacity, Lifting Speed and Rope CapacityLayer of
Wire RopeLifting Capacity
kgLifting Speed
m/minTotal Rope on the Drum, m
1st 467 12 8.12nd 420 13.5 17.23rd 382 14.9 27.14th 350 16.2 38
6th 300 19 60Note: Above performance ratings are based on 50Hz supply.
SOLUTION for REMOTE CONTROL1). *Remote control, CPB-213
- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10077- Switch cord 1.25 mm2 x 5C x 3 m for CWG-30075- Pendant switch CPB-213
2). Remote control, PB-331
- Pendant switch PB-331 w/an emergency stop button3). Low voltage control ass’y LV-320
- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
Note: 1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
DIMENSION mm/in(CWG-30075)
PERFORMANCE DATA
300 kg
- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10077- Switch cord 1.25 mm2 x 5C x 3 m for CWG-30075
AC WINCH.Electric Winch.300 kg lift
Electric Winch
CWG-30075
Positive retention of wire rope on the drumElectromagnetic spring-applied failsafe brakeHeavy duty high efficiency ball bearings on all running surfacesPlanetary gears for maximum mechanical efficiencyEnclosed drum flanges to prevent rope becoming trapped between drum and support steel platesQuiet running Emergency stop function switch is available upon request Low voltage control ass’y is available upon request
07
CWG-10151, CWG-30151400-500 kg400-500 kg
Electric Winch
AC WINCH.Electric Winch.400-500 kg lift
220V-240V x 1ph AC (CWG-10151)380V-440V x 3ph AC (CWG-30151)
Electromagnetic spring-applied failsafe brakeHeavy duty high efficiency ball bearings on all running
surfaces Planetary gears for maximum mechanical efficiencyEnclosed drum flanges to prevent rope becoming trapped between drum and support castingsCast steel foot mountingsFabricated steel drumSupplied on steel base plate ready to mountQuiet running Emergency stop function switch is available upon request Low voltage control ass’y is available upon request
CWG-10151
CWG-30151
SPECIFICATIONS
*remote control
500
922 x 367 x 425
57:1
1.5 x 4-3ph, 380-440V
58Maximum lifting height, m
ElectromagneticBraking methods
1ph, 220-240V
280flange dia.140drum dia.240length
Drum dimension, mm
CHW-0005weight hook
3,7502,970
breaking strength, kg
6 x 24construction
* 9 x 608 x 100
size, mm x m
Wire rope w/hook
*weight hookStandard accessory
400 x 325Mounting bolts pattern, mm x mm
Gear ratio
-1.5 x 4output, kw x poles
120Net weight, kg (standard version)*base plate
InductiontypeMotor rating
IP44
18top layer 12first layerLifting speed,
m/mim
400Lifting capacity kg wire rope top layerCWG-30151CWG-10151MODEL
Gross weight, kg 148
Body dimension, mm (L x D x H) 937 x 367 x 425
Box dimension, mm (L x D x H) 1,090 x 470 x 590
DIMENSION mm/in (CWG-10151)
5508001,2003,000CWG-10151
700
80%39
620
800
60%31
1,500
20%11
Pulling load capacity for various inclines in kg
MODELLevel
SurfaceGradient % inclines / angle in degrees
40%25
CWG-30151 3,700
1,600
10%6
2,000 1,0001. All rating are based on the top layer. For each layer reduction on the drum
pulling capacity is increased by 10%2. Use a snatch block for double line operation,to increase line pull by
approximately 85%3. The pulling capacities are based on a pulling load and 15% has been
allowed for friction (specific applications will vary)
Note: Above performance ratings are based on 50Hz supply.
SOLUTION for REMOTE CONTROL1). *Remote control, CPB-213
- Pendant switch CPB-2132). Remote control, PB-331
- Pendant switch PB-331 w/an emergency stop button3). Low voltage control ass’y LV-320
- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320
Note: 1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
DIMENSION mm/in(CWG-30151)
500544597662742
CWG-30151 CWG-10151 / 30151CWG-10151MODEL
Lifting Capacity, Lifting Speed and Rope CapacityLayer of
Wire RopeLifting Capacity
kgLifting Speed
m/minTotal Rope on the Drum, m
1st 593 12 122nd 529 13.3 263rd 478 14.8 404th 436 16.2 575th 400 18 60
PERFORMANCE DATA
- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10151- Switch cord 2.0 mm2 x 5C x 3 m for CWG-30151
- Switch cord 3.5 mm2 x 5C x 3 m for CWG-10151- Switch cord 2.0 mm2 x 5C x 3 m for CWG-30151
08
900-1100-2200-3500-5000 kgCWG-30375, CWG-30565, CWG-30750, CWG-31500, CWG-34000
Electromagnetic spring-applied failsafe brake Heavy duty high efficiency ball bearings on all running
surfaces Planetary gears for maximum mechanical efficiency Cast steel foot mountingsFabricated steel drumSupplied on steel base plate ready to mount Rated capacity limiter limits driving power of the motor to prevent overloading of the winch Quiet running
Emergency stop function switch is available upon request
Low voltage control ass’y comes as standard
AC WINCH.Electric Winch.900-5000 kg lift
SPECIFICATIONSMODEL CWG-30375 CWG-30565 CWG-30750 CWG-31500 CWG-34000
Option A B A B A B A B A B
Lifting capacity kg wire rope top layer 900 1,100 2,200 3,500 5,000
Lifting speed, m/mim
first layer 13 8.5 14 9.2 6.9 4.5 5.8 4.4 8 5.3
top layer 20.6 13.5 25 16.4 12.6 8.3 8 6 12.2 8
Motor rating IP54
type Induction
output,kw x poles 3.8 x 4 2.2 x 6 5.5 x 4 3.8 x 6 5.5 x 4 3.8 x 6 5.5 x 6 3.8 x 8 11 x 4 7.5 x 6
Gear ratio 48:1 50:1 127:1 192:1 197:1
Maximum lifting height, m 58 97 97 144 192
Braking methods Electromagnetic
Wire rope
w/hook
size, mm x m * 10 x 60 * 12 x 100 * 16 x 100 * 18 x 150 * 22.4 x 200
construction 6 x 24
breaking strength, kg 4,640 6,680 11,900 15,000 23,300
Drum dimension,
mm
length 230 312 312 405 680
drum dia. 127 140 178 356 324flange dia. 275 320 410 570 570
Mounting bolts pattern, mm x mm 500 x 370 620 x 425 600 x 499 847 x 680 920 x 680
Standard accessory
safety-latch hook *
remote control *
low voltage control *
base plate *Net weight, kg (standard version) 185 250 400 800 1,380
Gross weight, kg 225 285 445 870 1,545
Body dimension, mm (L x D x H) 974 x 400 x 445 1,120 x 470 x 520 1,246 x 565 x 658 1,439 x 740 x 860 1,860 x 740 x 905
Box dimension, mm (L x D x H) 1,140 x 590 x 620 1,290 x 650 x 680 1,390 x 710 x 830 1,590 x 840 x 1,020 2,040 x 840 x 1,100
Note: 1. Above performance ratings are based on 50Hz supply.(60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
09
Electric Winch
AC WINCH.Electric Winch.900-5000 kg lift
380V-440V x 3ph AC
D
GI
C A
H
E
F
B
DIMENSION mm/in
Pulling load capacity for various inclines in kg
MODELLevel
SurfaceGradient % inclines / angle in degrees
10%6 20%11 40%25 60%31 80%39
CWG-30375 6,300 3,600 2,670 1,770 1,400 1,200
CWG-30565 7,700 4,400 3,250 2,150 1,700 1,500
CWG-30750 15,400 8,800 6,500 4,300 3,400 3,000
CWG-31500 24,500 14,000 10,500 7,000 5,500 5,000
CWG-34000 35,000 20,000 15,000 10,000 8,000 7,000
1. All rating are based on the top layer. For each layer reduction on the drum pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been allowed for friction (specific applications will vary)
SOLUTION for REMOTE CONTROL
1). * Low voltage control ass’y LV-320- Remote control, CPB-161. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch CPB-161
- Low voltage control, LV-320 for CWG-30375, CWG-30565, CWG-30750, CWG-31500 at 380-440V power ratings
2). *Low voltage control ass’y LV-360- Remote control, CPB-161. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch CPB-161
- Low voltage control, LV-360 for CWG-34000 at 380-440Vpower ratings
3). Low voltage control ass’y LV-320- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-320 for CWG-30375, CWG-30565, CWG-30750, CWG-31500 at 380-440V power ratings
4). Low voltage control ass’y LV-360- Remote control, PB-306. Switch cord 1.25 mm2 x 3C x 3 m. Pendant switch PB-306 w/an emergency stop button
- Low voltage control, LV-360 for CWG-34000 at 380-440Vpower ratings
Lifting Capacity, Lifting Speed and Rope CapacityCWG-30375
Lifting Capacitykg
Lifting Speed, m/min Total Rope on the Drum, m
1,4261,2441,103991
MODELLayer of Wire Rope
1st
2nd
3rd
4th
5th 900
A13
14.916.818.720.6
B8.59.811
12.213.5
1020334660
PERFORMANCE DATA
CWG-30565Lifting Capacity
kgLifting Speed, m/min Total Rope on
the Drum, m 1,9681,7001,4961,3361,2071,100
A14
16.218.420.622.825
B9.210.612.113.515
16.4
1226425979
100
CWG-30750Lifting Capacity
kgLifting Speed, m/min Total Rope on
the Drum, m 4,0143,4463,0192,6862,419
MODELLayer of
Wire Rope1st
2nd
3rd
4th
5th
6th 2,200
A6.98.19.210.411.512.6
B4.55.36
6.87.58.3
1124395675100
MODEL CWG-31500
Layer of Wire Rope
Lifting Capacitykg
Lifting Speed, m/min Total Rope on the Drum, m A B
1st 4,848 5.8 4.4 252nd 4,422 6.4 4.8 533rd 4,065 6.9 5.2 834th 3,761 7.5 5.6 1165th 3,500 8 6 150
MODEL CWG-34000
Layer of Wire Rope
Lifting Capacitykg
Lifting Speed, m/min Total Rope on the Drum, m A B
1st 7,587 8 5.3 322nd 6,718 9.1 5.9 683rd 6,028 10.1 6.6 1084th 5,466 11.1 7.3 1535th 5,000 12.2 8 200
Note: Above performance ratings are based on 50Hz supply.
MODELMounting bolts pattern
D E F G H IA B C
CWG-30375 500 370 4 – 19 974 400 445 127 230 275
CWG-30565 620 425 4 – 19 1,120 470 520 140 312 320
CWG-30750 600 499 4 – 22 1,246 565 658 178 312 410
CWG-31500 847 680 8 – 28 1,439 740 860 356 405 570
CWG-34000 920 680 8 – 32 1,860 740 905 324 680 570
MODELLayer of
Wire Rope1st
2nd
3rd
4th
5th
th6
øøøøø
10
80-160-230-300 kgCWS-80, CWS-160, CWS-230, CWS-300
Hanger attachment comes as
standard
AC WINCH.Baby Winch.80-300 kg lift
.Lightweight and compact design Allows easy installation
.Upper hoisting limit switch When rope touches the limit arm, hoisting is automatically stopped
.Lower hoisting limit switch Sensor arm automatically stops motor if the wire rope is under-wound
.Dynamic and mechanical ratchet pawl brake provides instant and safe braking
.Can operate on standard domestic power supply
.Wire rope comes with a safety-latch weight hook
.Emergency stop function switch is available upon request
SPECIFICATIONS
Note: 1. Above performance ratings are based on 50Hz supply. (60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
MODEL CWS-80 CWS-160 CWS-230 CWS-300
Lifting capacity kg wire rope top layer
Lifting speed, m/mm
first layertop layer
Motor rating IP44type Series Wound
output, kw x Amp
1ph, 110V 1.2 kw x 12 A
1ph, 220-240V 1.2 kw x 6 AGear ratio
Maximum lifting height, m
Braking methodsfor motor Electromagnetic
for gear Single mechanical ratchet Double mechanical ratchets
Wire rope w/hook
size, mm x m
construction
breaking strength, kg
weight hook CHW-0033
Drum dimension, mm
length 60
drum dia. 90
flange dia. 170
Standard accessory
weight hook *remote control *power lead 1.5 mm2 x 3C x 5 m and industry plug
Option accessory Crane CRH-0710Net weight, kgGross weight, kg
160
1422
192:1
30
* 4.8 x 31 4 x 41
6 x 19
1,100 810
1425
230
914
272:1
24
* 5 x 25
1,270
1526
300
913
-
1.5 kw x 7.5 A270:1
24
* 4.8 x 25
A7 x 19
1,910
60
94
170
-
1728
Box dimension, mm (L x D x H)
80
1830
0.8 kw x 8 A
0.8 kw x 4 A92:1
23
* 4 x 24 3.2 x 36
810 530
CHW-0032
46
70
158
918
355 x 355 x 270 425 x 365 x 300
11
Electric Winch
DIMENSION mm/in
AC WINCH.Baby Winch.80-300 kg lift
110V or 220V-240V x 1ph AC (CWS-80/160/230)220V-240V x 1ph AC (CWS-300)
CWS-80
CWS-160 / 230 / 300
SOLUTION for REMOTE CONTROL
Lifting Capacity, Lifting Speed and Rope CapacityCWS-80
Lifting Capacity kg
Lifting Speed m/min
Total Rope on the Drum, m
132 18 2.4119 20.4 5.1108 22.4 8.1100 24.3 11.392 26.3 14.886 28.3 18.6
MODELLayer of
Wire Rope1st
2nd
3rd
4th
5th
6th
7th 80 30 24
PERFORMANCE DATA
MODEL CWS-160Layer of
Wire RopeLifting Capacity
kgLifting Speed
m/minTotal Rope on the Drum, m
1st 257 14 3.42nd 234 15.4 7.23rd 214 16.8 11.34th 197 18.2 15.85th 183 19.6 20.66th 171 21 25.87th 160 22 31
MODEL CWS-230Layer of
Wire RopeLifting Capacity
kgLifting Speed
m/minTotal Rope on the Drum, m
1st 351 9 3.32nd 318 10.3 6.93rd 290 11.3 10.94th 267 12.3 15.25th 247 13.3 19.96th 230 14 25
MODEL CWS-300Layer of
Wire RopeLifting Capacity
kgLifting Speed
m/minTotal Rope on the Drum, m
1st 446 9 3.62nd 406 9.7 7.53rd 373 10.6 11.74th 345 11.4 16.45th 321 12.3 21.36th 300 13 25
1). * Remote control, CPB-313 - Switch cord 1.25 mm2 x 6C x 10 m - Pendant switch CPB-313
2). Remote control, PB-317 - Switch cord 1.25 mm2 x 6C x 10 m - Pendant switch PB-317 w/an emergency stop button
CRANE CRH-0710
. Crane CRH-0710 for baby winch rating up to 250 kg (for CWS-80/160/230)
y g p gfor CWS-80/160/230)
12
80-200-300 kgCWL-80, CWL-200, CWL-301
CWL-80
Lightweight and compact design for easy installationDynamic and mechanical ratchet brake provides instant and safe brakingOperates on standard household power supplyWire rope comes with a safety-latch weight hookEnclosed drum flanges to prevent rope becoming trapped between drum and support castingsEmergency stop function switch is available upon request
CWL 80
Dynamic aOperates Wire rope Enclosed support caEmergenc
AC WINCH.Baby Winch.80-300 kg lift
210
92135
200
120125
344
8-ø10.5
SPECIFICATIONS
Note: 1. Above performance ratings are based on 50Hz supply. (60Hz motor available as option resulting in a reduction of lifting capacities by 20% and a speed increase of 20%)
2. “*” Means standard version
MODEL CWL-80 CWL-200 CWL-301
Lifting capacity kg wire rope top layer 80 200 300
Lifting speed, m/mm
first layer 16 11 16top layer 25 16 25
Motor rating IP44
type Series Wound
output, kw x Amp
1ph, 110V 0.3 kw x 6 A 1.2 kw x 12 A -
1ph, 220-240V 0.3 kw x 3 A 1.5 kw x 7.5 A 2.3 kw x 11 AGear ratio 56:1 240:1 110:1
Maximum lifting height, m 23 45 29
Braking methodsfor motor Electromagneticfor gear Single mechanical ratchet Double mechanical ratchets
Wire rope w/hook
size, mm x m * 4 x 24 * 5 x 46 * 6 x 30
construction 6 x 19breaking strength, kg 810 1,270 2,010
weight hook CHW-0031
Drum dimension, mm
length 46 97 97
drum dia. 70 95 95
flange dia. 158 190 190
Mounting bolts pattern, mm x mm120 x 90 125 x 135
142 x 94 152 x 135
Standard accessory
weight hook *remote control *power lead 1.5 mm2 x 3C x 3 m and industry plug 2.0 mm2 x 6C x 10 m and industry plug
Net weight, kg (standard version) 16 30 38Gross weight, kg 18 32 40
Body dimension, mm (L x D x H) 344 x 200 x 210 413 x 210 x 270 501 x 210 x 270
Box dimension, mm (L x D x H) 376 x 330 x 240 515 x 395 x 350 630 x 395 x 350
SOLUTION for REMOTE CONTROL (CWL-80)
1). * Remote control, CPB-413 - Switch cord 1.25 mm2 x 6C x 3 m - Pendant switch CPB-413
2). Remote control, PB-316A - Switch cord 1.25 mm2 x 6C x 3 m - Pendant switch PB-316A w/an emergency stop button
SOLUTION for REMOTE CONTROL (CWL-200)
1). * Remote control, CPB-313 - Switch cord 1.25 mm2 x 6C x 10 m - Pendant switch CPB-313
2). Remote control, PB-317 - Switch cord 1.25 mm 2 x 6C x 10 m - Pendant switch PB-317 w/an emergency stop button
13
Lifting Capacity, Lifting Speed and Rope CapacityCWL-80
Lifting Capacity kg
Lifting Speed m/min
Total Rope on the Drum, m
132 16 2.4119 17.2 5.1108 18.9 8.1100 20.6 11.392 22.3 14.886 24 18.6
MODELLayer of
Wire Rope1st
2nd
3rd
4th
5th
6th
7th 80 25 24
PERFORMANCE DATA CWL-200Lifting Capacity
kgLifting Speed
m/minTotal Rope on the Drum, m
320 11 5.8291 11.6 12.1
267 12.6 19.1246 13.7 26.6
229 14.7 34.7213 15.8 43.4
MODELLayer of
Wire Rope1st
2nd
3rd
4th
5th
6th
7th 200 16 46
CWL-301Lifting Capacity
kgLifting Speed
m/minTotal Rope on the Drum, m
478 16 4.8
427 17.7 10.2386 19.6 16.2
353 21.5 22.7324 23.4 29.8
300 25 30
Pulling load capacity for various inclines in kg
MODELLevel
SurfaceGradient % inclines / angle in degrees
10%6 20%11 40%25 60%31 80%39
CWL-80 600 320 240 160 128 108
CWL-200 1,500 800 600 400 325 270
CWL-301 2,250 1,200 900 600 500 400
1. All rating are based on the top layer. For each layer reduction on the drum pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been allowed for friction (specific applications will vary)
Note: Above performance ratings are based on 50Hz supply.
1). * Remote control, CPB-313 - Switch cord 2.0 mm2 x 6C x 10 m - Pendant switch CPB-313
2). Remote control, PB-317 - Switch cord 2.0 mm2 x 6C x 10 m - Pendant switch PB-317 w/an emergency stop button
SOLUTION for REMOTE CONTROL (CWL-301)
MODELLayer of
Wire Rope1st
2nd
3rd
4th
5th
6th
Electric Winch
DIMENSION mm/in
AC WINCH.Baby Winch.80-300 kg lift
110V or 220V-240V x 1ph AC (CWL-80/200)220V-240V x 1ph AC (CWL-301)
CWL-200
CWL-301
14
CWL-200L
CWL-200L, CWL-301L200-300 kg
SPECIFICATIONS
Note: 1. Above performance ratings are based on 50Hz supply. (60Hz motor available as option resulting in a reduction of lifting
2. “*” Means standard version
MODEL CWL-200L CWL-301LLifting capacity kg wire rope top layer 200 300
Lifting speed, m/mm
first layer 11 16top layer 16 25
Motor rating IP44
type Series Woundoutput,
kw x Amp1ph, 110V 1.2 kw x 12 A -
1ph, 220-240V 1.5 kw x 7.5 A 2.3 kw x 11 AGear ratio 240:1 110:1Maximum lifting height, m 69 58
Brakingmethods
for motor Electromagneticfor gear Double mechanical ratchets
Wire rope w/hook
size, mm x m * 5 x 71 * 6 x 60construction 6 x 19breaking strength, kg 1,270 2,010weight hook CHW-0031
Drumdimension,
mm
length 147 147drum dia. 95 95flange dia. 190 190
Mounting bolts pattern, mm x mm 197 x 94 207 x 135
Standard accessory
weight hook *remote control *
power lead 1.5 mm2x 3C x 3 m and industry plug -
Net weight, kg (standard version) 33 40Gross weight, kg 35 42Body dimension, mm (L x D x H) 407.5 x 210 x 270 556 x 210 x 270Box dimension, mm (L x D x H) 545 x 395 x 350 630 x 395 x 350
SOLUTION for REMOTE CONTROL (CWL-200L) SOLUTION for REMOTE CONTROL (CWL-301L)
1). * Remote control, CPB-313 - Switch cord 1.25 mm2 x 6C x 10 m - Pendant switch CPB-313
2). Remote control, PB-317 - Switch cord 1.25 mm2 x 6C x 10 m .Pendant switch PB-317 w/an emergency stop button
1). * Remote control, CPB-313 - Switch cord 2.0 mm2 x 6C x 10 m - Pendant switch CPB-313
2). Remote control, PB-317 - Switch cord 2.0 mm2 x 6C x 10 m .Pendant switch PB-317 w/an emergency stop button
DIMENSION mm/in (CWL-200L)
DIMENSION mm/in (CWL-301L)
capacities by 20% and a speed increase of 20%)
AC WINCH.Baby Winch.80-300 kg lift
Lightweight and compact design for easy installationDouble mechanical ratchets brake provide instant and safe brakingOperates on standard household power supplyWire rope comes with a safety-latch weight hookEnclosed drum flanges to prevent rope becoming trapped between drum and support castingsEmergency stop function switch is available upon request
Best solution for wind energy turbines for efficient and economical operation at great heights.
CWL-200LBest solution
15
110V or 220V-240V x 1ph AC (CWL-200L)220V-240V x 1ph AC (CWL-301L)
Cable PullerLonger Rope Compact Winch
AC WINCH.Cable Puller.2,500 kg pull
110V, 220V-240V x 1ph AC 2,500 kgH-2500
Dual pulling capacities of 2,500 kg and 1,500 kgDual speeds vary according to drum sizeA overload protection switch ensure automatic shut-offElectromagnetic spring-apply failsafe brakeHeavy duty high efficiency ball bearings on all running
surfacesRugged high power induction motor of proven reliabilityCase hardened gear train for maximum mechanical
efficiencySuitable for continuous pulling to tackle the toughest wall, ground and underground pulling applications
Lifting Capacity, Lifting Speed and Rope CapacityMODEL CWL-200LLayer of
Wire RopeLifting Capacity
kgLifting Speed
m/minTotal Rope on the Drum, m
1st 320 11 8.92nd 291 11.6 18.73rd 267 12.6 29.44th 246 13.7 415th 229 14.7 53.56th 213 15.8 66.97th 200 16 71
PERFORMANCE DATA
MODEL CWL-301L
Layer of Wire Rope
Lifting Capacity kg
Lifting Speed m/min
Total Rope on the Drum, m
1st 478 16 7.52nd 427 17.7 15.8
3rd 386 19.6 25
4th 353 21.5 35.1
5th 324 23.4 46.1
6th 300 25 60
Pulling load capacity for various inclines in kg
MODELLevel
SurfaceGradient % inclines / angle in degrees
10%6 20%11 40%25 60%31 80%39
CWL-200L 1,500 800 600 400 325 270
CWL-301L 2,250 1,200 900 600 500 400
1. All rating are based on the top layer. For each layer reduction on the drum pulling capacity is increased by 10%
2. Use a snatch block for double line operation, to increase line pull by approximately 85%
3. The pulling capacities are based on a pulling load and 15% has been allowed for friction (specific applications will vary)
Note: Above performance ratings are based on 50Hz supply.
MODEL Large drum Small drumPulling capacity kg 1,500 2,500
Rope speed m/mm
50 Hz 4.0 2.5
60 Hz 5.0 3.0
Gear train hypoid gear plus spur gears
Gear ratio 154:1
Motor rating IP44 600 w
Drumdimension,
mm
length 124 104drum dia. 110 74flange dia. 166 94
Cable puller weight, kg 60
Gross weight, kg 83
Body dimension, mm (L x D x H) 457 x 362 x 267
Box dimension, mm (L x D x H) 610 x 720 x 500
SPECIFICATIONS
STANDARD ACCESSORIES• Rope arm• Base plate• Wire rope 8 mm x 50 m• Detachable rope storage roller• Foot control with 2.0 mm2 x 3C x 2 m lead• Power lead coming with 1.5 mm2 x 3C x 3 m
DIMENSION mm/in
450 440
540655
320
850
CWL-301L
p g pDual speeds vary according to A overload protection switch enElectromagnetic spring-apply faHeavy duty high efficiency ball
surfacesRugged high power induction mCase hardened gear train for m
efficiencySuitable for continuous pulling ground and underground pullin
16
Series ModelLifting
capacity, kgAccessories
A B C D E F G H I J K L M N O P Q R
Electric Winch
Baby Winch
Compact Winch
Long Rope Compact Winch
WT-180CP-200CP-250CP-300CP-500CP-500TCP-750TCWG-10077CWG-30075CWG-10151CWG-30151CWG-30375CWG-30565CWG-30750CWG-31500CWG-34000CWS-80CWS-160CWS-230CWS-300CWL-80 CWL-200CWL-301CWL-200LCWL-301L
180200250300500500750300300400500900
1,1002,2003,0005,000
8016023030080200300200300
A….Wire ropeB….Remote Control, CPB-213C….Remote Control, CPB-161D….Remote Control, CPB-313E….Remote Control, PB-331
…Standard Accessory ….Option Accessory
F….Remote Control, PB-306G….Remote Control, PB-317H….Remote Control, PB-316A I ….Remote Control, CPB-413J ….Weight Hook, CHW-0031
K….Weight Hook, CHW-0005L….Weight Hook, CHW-0032M….Weight Hook, CHW-0033N….Safety-latch HookO….Base Plate
P….Low Voltage Control, LV-320Q….Low Voltage Control, LV-360R….Crane CRH-0710
Weight Hook
Remote Control Low Voltage Control
CHW-0005
Rated 500 Kg
CHW-0031
Rated 300 Kg
LV-360 w/steel cover LV-320 w/plastic cover
CHW-0032
CHW-0033
Rated 300 Kg
Pendant switch
CPB-161 w/cord
Pendant switch
CPB-213 w/cord
Pendant switch
PB-306 w/cord
Pendant switch
PB-316A w/cordPendant switch
PB-317/331 w/cord
Pendant switch
CPB-313 w/cord
Pendant switch
CPB-413 w/cordRemote Control (switch with an emergency stop)
Winch Accessories Chart
AC WINCH.Accessories
CONTENTS
ELECTRIC WINCH . . . . . . . . . . P01-09• 3ph AC 180 kg lift
• 1ph AC 200-250-300-400-500 kg lift• 3ph AC 300-500-750-900-1100-2200-3500-5000 kg lift
BABY WINCH . . . . . . . . . . P10-11• 1ph AC 80-160-230-300 kg lift
COMPACT WINCH. . . . . . . . . . P12-13• 1ph AC 80-200-300 kg lift
LONGER ROPE COMPACT WINCH . . . . . . . . . . P14-15
• 1ph AC 200-300 kg lift
CABLE PULLER . . . . . . . . . . P15
• 1ph AC 2500 kg pull
ACCESSORY . . . . . . . . . . P16
ENGINEERING DATA . . . . . . . . . . P17
17
AC WINCH.Engineering Data
Engineering Data
How to select a winch
• Determine the rope tension required by the job.
(The load rated in this brochure are based on top layer lifting ratings)
• Determine the rope speed
• Determine the size and length of rope
• Specify the operating phase, frequency and voltage for the electric
motor
Load and speed vary according to how much wire rope is on the drum.
The first layer of rope on the drum delivers the slowest speed and the
maximum load. The top layer delivers the maximum speed and the
minimum load.
For this reason, winches are rated at their top layer capacities.
To obtain the best wire rope service, the maximum fleet angle should not
more than 1.5 degree for smooth drum.
The correct distance (B) a lead sheave should be located from the center
line of winch drum may be derived by the following :
B for 1.5 degree fleet angle ( ) = Drum length (A) (in centermeter) x 19
• Regarding ropes, requires a minimum of 3:1 safety factor with an 12:1
D/d ratio rope pitch diameter to drum diameter for most winching
applications such as pulling (eg. pulling/hauling and anchor handling).
For lifting and lowering a 5:1 safety factor with an 15:1 rope pitch
diameter to drum diameter is required.
• The life of the winch is depending on the conditions of the load and
working frequency. In the long time operation, make sure to use the
machine within its short time ratings. Short time ratings means the
working duty cycle (%ED) is subject to the rated voltage, rated
frequency and a 63% of rated load. All winches are rated 25%
percentage duty cycle (%ED).
• The flanged drum end plates shall protrude beyond the rope wound on
the drum at the top layer by at least 1.5 x the nominal rope diameter.
• A minimum of five (5) wraps of rope around the drum is necessary to
make the rope and stopping secure.
• Wire rope can break without warning. Always keep a safe distance
from the winch and wire rope while under a load.
• Failure to adequately align, support, or attach winch to a suitable
mounting base could result in a loss of efficiency or premature failure
of winch, wire rope, or mounting base.
In most pulling applications you are dealing with a rolling road rather
than pulling a dead weight. Resistance to rolling is mostly influenced by
the load, rolling resistance, track gradient, track curvature, track
conditions.
• Load: Calculate the total weight of all the loaded cart to be moved
simultaneously.
• Rolling resistance: Resistance to rolling is influenced by the wheel
journals, type of lubrication used and the ambient temperature.
• Track gradient: For each one percent gradient, a rise of one meter for
every 100 meter of track, the running line pull must be increased by 10
kg per ton.
• Track curvature: To overcome the effects of wheels binding against
rails on curved sections of track, running line pull must be increase.
For each degree of curvature, the running line pull must be increased
by 1kg per ton.
• Track conditions: The condition of substandard track can vary
considerably.
Tb+Ts
TbPercentage duty cycle (%ED)= x100%
Tb : total sum of overall loading operating hours
Ts : total sum of stopping hours
Tb+Ts = approximately 1 to 10 min.
Winch Selections Calculating Fleet Angle
Load Ratings
Safety Reguirements
• It is forbidden to move loads above the rated capacity of the winch.
• Do not try to move fixed or obstructed loads.
• With winches for lifting and lowering suspend loads, side-pull of load is
not allowed.
• Excessive inching (e.g. giving short pulses to the motor) shall be
avoided.
• Ban on transporting persons.
• Inspection of wearing parts such as ropes, hooks and brake linings.
• Divide the checking into daily checking and periodic checking
Warning
Each new winch is guaranteed against defects in workmanship and
material defects for a period of one (1) year from the original date of
purchase.
WIRE ROPES ARE NOT INCLUDED UNDER WARRANTY.
Warranty
Calculating Head Loads
Railcar Pulling Capacity
P:Rope tension :Sheave coefficient :Angle
W:Load :Friction factor
(B)
(A)
AC WINCH
AUTOMOTIVE WINCH ATV/UTV WINCH INDUSTRIAL WINCH
info
Copyright © COMEUP INDUSTRIES INC. 2013-14. All rights reserved. COMEUP is registered trademark of COMEUP INDUSTRIES INC. Products may look different upon modification.
Specifications are subject to change without prior notice.
201302-2000
COMEUP reserves the right to improve our products at any time.