Advanced Biological Nutrient Recovery (ABNR™) · 2016. 1. 8. · (ABNR™) December, 2015 CSEAO....

Post on 02-Mar-2021

1 views 0 download

transcript

Advanced Biological

Nutrient Recovery

(ABNR™)

December, 2015

CSEAO

Table of Contents

� Who we are

� Technology Overview

� Technology Performance

� Perrysburg and Beyond

2

Missoula, MT

Cleveland, OH

Clearas locations

Installations

Municipal Pilots Central America

Industrial Pilots

3

Experience & Locations

The Challenge

The Challenge:• Reducing targeted nutrients cost-effectively

• Increasing desire to move away from traditional

metal salt additions

• Developing solutions that scale with future

needs

Our Approach:• Sustainable, advanced resource recovery

• U.S. Patent 8,101,080

• View algae as a process, not a product

Benefits:• Best-in-Class nutrient recovery

• Zero chemical sludge produced

• Recycles C02

and releases O2

4

Paragraph 3.4, page 74

Mix – Recover - Separate

5

SEPARATION

NUTRIENT RECOVERY

MIX

Clean

Water

Algae

Return

CO2

Algae HarvestPure

oxygen

Phosphorus : Nitrogen Relationship

6

Upper Blackstone Water Pollution Abatement District

7

UBWPAD – 45MGD Municipality

• 250,000 residents

• Biosolids management for 14 communities

• Heavy Industrial Base (26 SIU’s)

• Seasonal Permit: 0.1mg/L TP & 5.0mg/L TN

UBWPAD Total Phosphorus Results

8

0.001

0.010

0.100

1.000

Tota

l P

ho

sph

oru

s, m

g/L

Upper Blackstone Water Pollution Abatement District

TOTAL PHOSPHORUS

Feed Permeate

24-Hour Composite Samples: 9 month period

Permit Limit TP: 0.10 mg/L

Mean Feed TP: 0.254 mg/L

Mean Permeate TP: 0.015 mg/L

LDL: 0.010 mg/L

Total Gallons treated: 4,300,000

Multi-Constituent Reduction

9

0.41

4.87

3.30

2.45

0.01

3.10

1.92 ND

0.00

1.00

2.00

3.00

4.00

5.00

6.00

TP TN NO3 BOD5

Co

nce

ntr

ati

on

[m

g/L

]

Constituent

Representative Multi-Constituent Performance– last 3 months

Feed Permeate

NH3

Non-Detect for Feed and Permeate

Phosphorus

limited

Perrysburg, OH

10

Perrysburg, OH

11

Perrysburg, OH – 5MGD Municipality

• Discharges into Maumee River (Western Basin

of Lake Erie)

• Host facility for technology demonstration to

help solve challenges of Lake Erie

Perrysburg, OH

12

Perrysburg, OH

13

Perrysburg, OH

14

Mixing Tank

Photobioreactor

Separation

Perrysburg Primary Objective

15

5,250 acres

Goal: 90% reduction from current performance

0

2,000

4,000

6,000

8,000

10,000

12,000

14,000

16,000

18,000

Permitted Current (est) Objective

An

nu

al

lbs/

ye

ar

Phosphorus

Perrysburg Total Phosphorus Results

16

0.001

0.010

0.100

1.000

Tota

l P

ho

sph

oru

s, m

g/L

Total Phosphorus - 3rd party lab

Raw Perm

Mean Feed TP: 0.306mg/L

Mean Permeate TP: 0.014 mg/L

LDL: 0.010 mg/L

Total gal treated: 1,100,000

Result: 95% reduction from current performance

Perrysburg Summary Results

17

TP TN NH3 NO3 TKN

Avg reduction 95.4% 14.3% 33.9% 11.5% 57.5%

0%

20%

40%

60%

80%

100%

Av

era

ge

Pe

rce

nt

red

uct

ion

Avg reduction

Total Nitrogen reduction driven by nitrate response

Delta N / Delta P: 6.93

Dissolved Oxygen

18>60% increase in Dissolved Oxygen

Perrysburg Blackstone

Feed 4.25 4.86

Permeate 6.87 9.80

0

2

4

6

8

10

12

Dis

solv

ed

Oxyge

n,

mg

/L

Average Dissolved Oxygen

Feed Permeate

Biomass characteristics

19

Average Biomass characteristicsN, % P2O5, % Potash, % Protein, % Fat, % Carb, %

Historic Average 4.4 1.7 0.6 30.3 3.1 32.4

n 25 25 25 18 18 18

PWWTP Jul 7.98 4.49 1.51 49.86 2.89 30.13

PWWTP Aug 7.57 4.53 1.37 47.29 3.37 27.46

PWWTP Sep 7.90 3.73 1.19 49.38 2.25 26.80

Consistent, high quality resulting biomass

US EPA Clean Water Act, Section 319(H)

20

TP (mg/L)

Raw: 0.63

Treated: 0.006

5,250 acres

Lake Kameska – Upper Big Sioux Watershed

US EPA Clean Water Act, Section 319(H)

21Grand Lake Saint Mary

13,500 acresTP (mg/L)

Raw: 0.28

Treated: 0.02

US EPA Clean Water Act, Section 319(H)

22Grand Lake Saint Mary – November 2015

Total Phosphorus

23

EPA Region 10

- Industrial

EPA Region 10

- Municipal

EPA Region 1 -

Municipal

EPA Region 5 -

Municipal

EPA Region 8 -

319(H)

EPA Region 5 -

319(H)

Feed 0.130 0.151 0.254 0.310 0.630 0.280

Permeate 0.022 0.024 0.015 0.014 0.006 0.020

0.000

0.200

0.400

0.600

0.800

Tota

l P

ho

sph

oru

s, m

g/L

Total Phosphorus

Feed Permeate

Consistent phosphorus recovery across size and application

Economics

24Favorable Total Cost of Ownership (20 year life)

$0.200

$0.400

$0.600

$0.800

$1.000

$1.200

$1.400

$1.600

$1.800

0 5 10 15 20 25 30 35 40 45 50

$/1

00

0 g

all

on

Tre

ate

d

[20

yr.

]

Facility Flow [MGD]

20 Year Total Cost of Ownership

Fully Constructed, Installed and Operated

Full Flow Scenario Blended Flow Scenario

TP reduction from 0.5mg/L to 0.035mg/L

Estimated power usage

25

24%

46%

22%

8%

Separation Influent pump station Lighting Other

Economics

A 5MGD facility moving from a TP of 1.0mg/L to 0.5mg/L would:

– Remove > 7,600 pounds / phosphorus per year

– Remove > 50,000 pounds / nitrogen per year

– Add >1,200,000 pounds / oxygen per year into the receiving body

– Consume >1,600,000 pounds / CO2

per year

– Produce >760,000 pounds of biomass per year

– Cost approximately $0.43 / 1000 gallon (20 year Total Cost of Ownership)

– Cost ~$100/pound of phosphorus removed

– Cost ~$13/pound of (nitrogen and phosphorus removed)

– Cost the average household $3.21/month (capex and Opex)

– Cost the average household $0.95/month for annual O&M

26

Favorable Total Cost of Ownership (20 year life)

Thank You

27

Rick Johnson, VP Market Development

(440) 415-2151

rjohnson@clearaswater.com