Post on 17-Feb-2017
transcript
This “next Industrial Revolution” introduces complex systems where digital
devices communicate with one another and their human counterparts, making
factory processes visible and controllable from almost anywhere.
WHAT IS INDUSTRY 4.0?
A recent survey of 252 U.S.A. based manufacturers sought to benchmark
important industry challenges such as downtime, productivity, and quality issues.1
In this recap, we highlight the key findings to help you understand how your
company can adopt in this rapidly changing environment— Industry 4.0.
1 Visibility in Manufacturing: The 2014 Smart Manufacturing Technologies Survey
QUALIT Y REAL-TIME DATA
40% of manufacturers have no visibility into the real-time status of their processes.
QUALIT Y REAL-TIME DATA
This lack of insight is preventing manufacturers from better control and other improvements.
40% of manufacturers have no visibility into the real-time status of their processes.
DATA DRIVEN DECISIONS
80% of manufacturers rely on employee observations for process improvements.
DATA DRIVEN DECISIONS
of manufacturers rely on employee observations for process improvements.
This reliance on subjective, hard to capture anecdotes makes it difficult for companies to make positive changes and improve production output.
80%
REDUCE QUALIT Y ISSUES
85%of manufacturers cite worker errors (inexperience or lack of procedural adherence) for the cause of quality issues.
REDUCE QUALIT Y ISSUES
of manufacturers cite worker errors (inexperience or lack of procedural adherence) for the cause of quality issues.
This illustrates an opportunity for improving procedure documentation and training to reduce ongoing quality issues.
85%
BETTER TRAINING
55%of manufacturers indicate that best way to decrease the cost of quality issues is better employee training.
BETTER TRAINING
of manufacturers indicate that best way to decrease the cost of quality issues is better employee training.
This provides companies with a clear action item to help reduce errors, increase output, and improve employee comprehension.
55%
RESPOND FASTER
56%of manufacturers only know about problems after they happen, due to limited real-time data.
RESPOND FASTER
of manufacturers only know about problems after they happen, due to limited real-time data.
This keeps companies on their heels, forcing them to be reactive. With procedural systems that incorporate data tracking, your responses can be more flexible and immediate than ever before.
56%
SO, WHAT'S NEXT?
Armed with this information, the time is right for you to make a plan for Industry 4.0.
SO, WHAT'S NEXT?
SO, WHAT'S NEXT?
Improved insights into your processes and systems will enable you to:
SO, WHAT'S NEXT?
Improved insights into your processes and systems will enable you to:
• Quickly identify areas for improvement
SO, WHAT'S NEXT?
Improved insights into your processes and systems will enable you to:
• Quickly identify areas for improvement• Be proactive (not reactive) in addressing issues
SO, WHAT'S NEXT?
Improved insights into your processes and systems will enable you to:
• Quickly identify areas for improvement• Be proactive (not reactive) in addressing issues• Gather quality data faster
SO, WHAT'S NEXT?
Improved insights into your processes and systems will enable you to:
• Quickly identify areas for improvement• Be proactive (not reactive) in addressing issues• Gather quality data faster• Reduce manufacturing waste
Our process management software allows you to collect real-time data, edit and distribute processes quickly, and provide quality training for employees.
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