Post on 17-Apr-2018
transcript
Configuration example of a cell:
Multi-function gripper
Direct workpiece handling
Pallet and jig/fixture handling
Series-part feed
Palletisation
Flexible magazines
Optical part recognition
CellManagement software
An automatic production cell can generate revenue round the clock, seven days a week. Why be satisfied with 40 productive machine-hours a week when the same machine can achieve over 100 additional hours a week? Or more! Use every hour of the day and night for production.
with pallet system
One manned shift – eight hours
with pallet system + automation
One shift – eight hours Two more shifts – sixteen hours
Greater autonomy - The day has 24 hours
Absolutely real flexibilityThe flexibility is characterised by the fact that the robot is able to substitute jigs, fixtures and work-pieces without time loss. Consequently, ultra-small series, mixed with larger production batches, can be passed through in one machine tool without additional effort.The WSM CellManagement software maintains your overview, is able to manage the tool data for all orders and saves the machining data for statis-tical evaluations. Additional processes such as part cleaning or gauging can be integrated with no problems.
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GPS 70GPS 120
Multi-function gripper
Parts and chucks
Clamping systems GPS 70 & GPS 120
Part recognition by vision
- Supplies position data of an object
- Allows visual inspection
- Offers maximum flexibility
- Enhances quality
The multi-function gripper has a universal design so as to perform as many substitution and change functions as possible. The gripper is adapted in accordance with requirements.
A camera-based part recognition system takes the place of complex and expensive positioning devices and thus enhances flexibility and quality of the process to be monitored.
ID chip reader
GPS 70 gripper
GPS 120 gripper
Vacuum gripper for workpiece handling
Chucks are available in various sizes. The clamping system GPS 70 with integrated slide at the centre allows the COCN nippers to be actuated, external/internal clamping via one function.The GPS 120 features 4 additional media supplies and is able to control up to 7 functions by the collet chuck. Pneumatic elements (Twist-Lock, centric clamp, three-jaw chuck and vacuum clamping plates etc.) are substituted and activated automatically.The GPS clamping system is fully sealed and, without clamping spigot, prepared for automation. Macro and MacroMagnum can also be used without pro-blems in this process.
The parts to be machined may have an extremely wide variety of shapes and geometries. The chucks of System 3R are universal and can be easily matched to the clamping requirements of the parts. The costs of the direct chucks have been kept low intentionally thanks to the modular design.
Collet chuck COCN on pallet GPS 70
Direct clamping with Twist Lock
Add-On solutions (pallet with vice)
Direct mounting on pallet GPS 120
WorkPal Compact WorkPartner WorkPartner 2+ WorkMaster WorkMaster Linear Robot Automation
GPS120
Ø120 mm
Macro
54 x 54 mm
GPS70
Ø70 mm
MacroMagnum
Ø156 mm
GPS240/Dynafix
240 / 280 mm
Delphin
System 3R Schweiz AG, Wilerstrasse 98, CH-9230 Flawil Tel. +41 (0)71 394 13 50, Fax +41 (0)71 394 13 60info.ch@system3r.com, www.system3r.ch, www.system3r.com
Robotec Solutions AG, Seetalstrasse 2, CH-5703 SeonTel. +41 (0)62 775 90 00, Fax +41 (0)62 775 90 01 info@robotec-ag.com, www.robotec-ag.com
An automated process may look complex. But, with WSM CellManagement, the process is visualised, process safety is fully ensured and control of pro-duction in the cell is recorded statistically (yield and error logs etc.).A process chain comprises a large amount of infor-mation which is spread all over the workshop. It’s WorkShopManager’s job to keep track of all this information, and to coordinate the various opera-tions.
Administers order, drawing and component data in accordance with the individual work-shop’s requirements.
Transfers complete, ready-to-run machining programs to the machine.
WorkShopManager is a family of software which can be combined in different configurations to suit the needs of every user. Always with the focus on productivity and flexibility.
WSM CellManagement gives full control and process safety
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Other automation solutions from System 3R
Other clamping solutions from System 3R
Our services: From the concept phase to the turn-key system – consultancy – engineering – creation of layouts – installation/training – after-sales service