Automotive Batteries: From Car to Grid and Back Again · Automotive battery ecosystem 4 Adapted...

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Automotive Batteries: From Car to Grid and Back Again

Joseph Manser, ARPA-E Fellow

EV (battery) market poised for substantial growth

90 kWh1200 lb7k cells

0 5 10 15

2016

2030

U.S. Plug-in Electric Vehicle Stock (Millions)

Source: Navigant

0.5 kWh32 lb6 cells

Source: GM

1

2Insert Presentation NameMarch 9, 2017Photo Credit: Chris Jordan

3Insert Presentation NameMarch 9, 2017Photo Credit: Chris Jordan

40GWh

2030

5.8Million,6Hours

Automotive battery ecosystem

4Adapted from: Gaines, L. Comparison of Lithium Ion Battery Recycling Processes. 2011 Joint US-China Electric Vehicle and Battery Technology Workshop (2011)

Con

vent

iona

l

Today

Automotive battery ecosystem

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Con

vent

iona

lAd

vanc

ed

Adapted from: Gaines, L. Comparison of Lithium Ion Battery Recycling Processes. 2011 Joint US-China Electric Vehicle and Battery Technology Workshop (2011)

Tomorrow

Market opportunity for repurposed packs

6

0

40

80

120

>150 <150

Pow

er M

arke

t Pot

entia

l 203

0 (G

W)

Capital Cost for DC System ($/kWh)

Source: BMW

Adapted From: “Following the Grid Storage Current: Technology, cost, and economics,” IHS Energy, 2016.

Scenario 1Scenario 2

Factors impacting the feasibility of repurposing

Energy throughput capacity

Disassembly, testing, repackaging, validation, warranty

$Cost of new batteries & recycling

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Economic Value in Secondary Application

($/kWh)

Repurposing Cost ($/kWh)

Relative Cost of New

Battery ($/kWh)

Commodity Prices ($/kg)

Energy Throughput Capacity (kWh)

Low

High

RecycleRepurpose

Technological opportunities

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Disassembly State of Health Assessment Cell Refurbishment

Battery Management System

Source: Fraunhofer Institute for Industrial Mathematics

Degradation Models

Source: Battery Design, LLC

Design for Second Use

Thank you

‣ What technical areas can ARPA-E pursue to:– Facilitate development of a low cost and reliable second use and end of life

automotive battery ecosystem

‣ Panel session tomorrow at 11:20 a.m. in Potomac 5

‣ joseph.manser@hq.doe.gov

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