Surface inspection and process monitoring

Baumer Inspection Systems

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Titel: Präsentation Baumer Inspection

Autor: Dirk Weymann

E-mail: dweymann@baumer.com

Adresse: Baumer Inspection GmbH

Lohnerhofstraße 6

78467 Konstanz

www.baumergroup.com

Geheim zu haltende Information. Alle Rechte an dieser Information, wie Urheber-, Patent-, Gebrauchsmuster-, Design- und/oder Markenrechte verbleiben bei der Baumer Holding AG. Kenntnis von dieser Information lässt Weiterbenutzungsrechte nicht entstehen.

Confidential and proprietary information. All rights, especially the right to apply for and/or acquire copyright, patent, utility model, design and/or trade mark protection are reserved and remain with Baumer Holding AG. Notice of this information neither constitutes nor induces any right for further use.

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Baumer Group Innovative sensors and sensor systems

Baumer – an international

family-owned enterprise:

• Headquarters in Frauenfeld,

Switzerland

• Around 2.500 employees

worldwide

• 34 locations in 16 countries

© Baumer Group 2008

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Extensive Product Range The appropriate technology for every application

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Vision Technologies More than 250 specialists for „Vision Technologies“

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Baumer Inspection GmbH Total solutions for surface inspection and OEM Partner

More than 250 inspection machines and more than 1300 OEM systems installed

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ColourBrain® inspection systems Inspection machines for each step in your production

Dekor Components Boards Edges

Decorpaper

Decorfoil

PVC Flooring

Homogenous & printed products

HPL / CPL

Furniture parts, laminated, printed, lacquered, veneered, foil wrapped

Flooring planks

Parquet

Solid wood

Particle boards

Laminated boards

Printed boards

Plywood boards

360 ° foil wrapped boards

Postforming Softforming

Laminated Edegs

Profiled Edges

Banded Edges

Parquet Edges

Profiles

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Colour Brain®: Sorting and process monitoring

Optical inspection • 100% control of quality

• standardized sorting and grading for all production lines

• No excessive best quality, threshold can be modified during production

Quality management • Quality related to order or product

• Analysis of production quality with regard to time, product and persons

• Quality management in every office

Process control • Detection of hot spots in production

• Early warnings on production drifts to prevent production of scrap

• Control of quality and production

• Easy and fast change of inspection with change of product

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Common philosophy: modular systems >>> specialized modules for the special task <<<

Input Camera and

Lightning Units

Image processing

Interface

Output I/O

Colour module

Reflex module

UV module

Edge module

Statistiche

Stampe

Stazione di

marcatura

Teleassistenza

Via modem

Meccanizzazione

Selezione

label printer

ink marking

modem/VPN

sorting systems

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ColourBrain® Surface inspection The Colour Module

Colour module

Ilumination in white daylight

Paper crack

Defect in lamination

Spot Stain Foreign material

Colour defects, décor variations or colour shades

All defects in printing or laminating:

Spots and stains

Foreign material

Colour shades and colour deviations

Colour distribition & foreign particles

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ColourBrain® Surface Inspection The 3D Laser Scanner Module

3D Module

Laser 3D camera system

Defects

All defects which are damaging the surface:

Cracks

Holes or knots

Dents

Bumps

Damage on the edge

Bump Impression Dent

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ColourBrain® Surface Inspection The Reflex Module

Reflex Module

Illumination in reflection

Damages of the surface

All defects which damage the surface:

•Cracks

•Dents

•Folds

•Scratches

•Glossy or non glossy areas

Damage on the edge

Bump Impression Dent

Matt area Glossy area Wrinkles

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ColourBrain® Inspection systems A standard user interface

statistics

alarms

individual tolerance settings

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ColourBrain® Inspection systems Standard user interface: all information needed

Menu Bar

Defect Display

Type, Position

and Image

Status Bar

Results for each veneer sheet.

Classification as:

1st choice; 2nd choice and reject

Defect Categories and Buttons for selection of

the appropriate Quality Matrix

Most recently used

Quality Matrix

Statistics of

entire production

Different counters

Position of the defect

on the board.

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ColourBrain® Inspection systems Standard user interface: fast and easy adjustment

Grading according to contrast and size and number of defects on one sheet.

For each quality a maximum number of defects

on a board can be assigned.

Sliders to

shift

limits

Easy adjustment of

sensitivity.

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ColourBrain® Furniture Inspection systems for the furniture industry

Automatic inspection of lacquered and printed components

Inspection in one line

of different formats

or parallel in several

lines

Automatic teach-in

for small production

lots

Automatic product

change up to

lot size 1

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ColourBrain® Furniture Inspection of printed BOF components

Automatic inspection of lacquered and printed components

Inspection in one line

of different formats

or parallel in several

lines

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ColourBrain®panel printed and lacquered thin full boards

Automatic optical inspection and size measurement

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ColourBrain® Furniture Inspection of high gloss full boards

Automatic inspection of lacquered and printed components

Inspection for

smallest needle

pricks, orange

peeling and colour

stability

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ColourBrain® Furniture Inspection systems for furniture industry

Automatic inspection of furniture components in the edgebanding line

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ColourBrain® Furniture Inspection systems for furniture industry

Automatic inspection of furniture components in the edgebanding line

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ColourBrain®panel inspection of furniture components

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ColourBrain®furniture Inspection of foil laminated wrapped boards

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ColourBrain®furniture Inspection systems for furniture industry

Friul Intagli

Inspection of laminated boards, surface

and edge.

Cut - optimization of board lengthwise

according to defects.

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ColourBrain®furniture inspection of furniture door fronts, high gloss !

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ColourBrain® inspection of flooring planks

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ColourBrain® MFC Inspection, double side inspection

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ColourBrain®panel inspection of melamine faced chipboard

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ColourBrain®furniture inline measurement of size and angle

Incl. top side defect inspection

ColourBrain®

inspection system

Baumer Inspection

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ColourBrain®furniture Inspection of high gloss components at Ilcam / Italy

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ColourBrain® Furniture Inspection of veneered Billy components

Automatic inspection of surface and edge

Inspection in two

tracks

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ColourBrain® edge edge banding inspection

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ColourBrain® Edge Defects

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ColourBrain® EDGE Configuration

Labeling with etiquettes

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ColourBrain® edge edge banding inspection, labeling

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ColourBrain® edge edge banding inspection, auto. outsorting

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ColourBrain® Wood Inspection and repairing of plywood panels

Automatic repairing of plywood panels

Automatic filling of parquet planks

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ColourBrain® Dekor foil

Double-sided inspection:

• Colour stability

• Faultless register

• Colour defects

• Surface defects, holes

• Control of the priming coat

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Alfatherm - DecoPrint PVC-Colour stability & defect inspection on Cerutti-printing line

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ColourBrain® DecoPrint Decor paper

Interprint, Arnsberg

Inspection in line:

• Colour impression and stability

• Faultless register

• Fast shading due to

long-term stable colour calibration

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ColourBrain® Ceiling Acoustic ceiling panels

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Q-live® The integrated quality management

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Q-live®

• defect protocolls

• drifts

• defect images

Statistics of all

Production lines

protocolls

SQL-Datenbank

.... ...

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ColourBrain® references worldwide Australia Borg, Charmhaven, Oberon Laminex, Gympie, Ballarat Austria Kaindl, Lungötz Tilly, Althofen Azerbaijan AZ-MDF Belarus Gomeldrev

Belgium Balterio, Vielsalm Chioda, Genk Unilin, Wielsbeke Germany Assmann Büromöbel, Melle Akzenta, Kaisersesch Bürstadt Furniture, Bürstadt Classen, Baruth Egger, Bünde Egger, Brilon Freudenberg, Augsburg Frisia, Leer Hamberger, Rosenheim Kronotex, Heiligengrabe Kronofloor, Lampertswalde Parador, Coesfeld Agepan (Sonae), Eiweiler Wiemann, Georgsmarienhütte Glunz (Sonae), Beeskow Nobilia, Verl Nobilia, Kaunitz Meisterwerke, Rüthen Meyenburger Möbel, Meyenburg Interprint, Arnsberg

Renolit, Worms Rettenmeier, Wilburgstetten Vöhringer, Trochtelfingen Chile Arauco, Nueva Aldea China Power Dekor, Danyang France Alsapan, Wasselonne Salm, Selestat Great Britain Kronospan, Chirk Forbo, Kirkcaldy Formica, Newcastle Italy Alfatherm, Varese Berti Pavimenti, Padova Colombini, San Marino Confalonieri, Filago Crespano Parchetti, Crespa De Checchi, Padova Friul Intagli, Pordenone Lomapref, Urbino Media profili Pennacchioni, Ancona SAIB, Caorso Top Linea, Falzè di Piave 3B, Salgareda Ilcam, Gorizia Korea

Dongwa, Incheon Hansol, Jeonbuk Luxembourg Kronolux, Sanem Netherlands Bruynzeel, Bergen op Zoom

Poland Kronopol, Zary Swedwood, Lubawa Swedwood, Zbaszynek Swedwood Babimost DSO, Strzelce Portugal Amorim Swedwood Slowakia Kronospan, Presov Russia Kronostar, Sharya Tarkett, Mytischi Sweden Pergo, Trelleborg Tarkett, Roneby Turkey Kastamonu Entegre, Gebze, Adana Yildiz, Izmit SFC Kronospan, Kastamonu City Ukraine Art Progress USA Wilsonart, Temple TX ATC Clarion, Shipenville NC Pergo, USA-Garner NC Unilin, Thomasville NC Kronotex, Barnwell SC USG, Cloquet MN

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Our eyes on your quality

Thanks for your attention