Post on 15-Apr-2017
transcript
Introduction to SAP QM
BN1011 – Demo PPT
Demo SAP QM
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SAP Quality Management
QM : Quality management This looks into Quality of Incoming, In process and before
dispatch of the material for order
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Agenda
• About Quality - E g : Inspection of Raw materials /Sfg/FG/Service/Audit
• Organization structure
• Importance of all modules and their roles ( SD/MM/PP/QM/PM/FICO)
• Quality Management – SAP
• Master Data : Quality view/Inspection type/Mic`s / sampling procedure/selected sets & Catalogue
• Planning : Inspection plan
• Execution: Inspection lot generation (Manual or Automatic)
• Results recording
• Usage Decision.
• Course content
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Finished product
Carton box
Plant HYD
Finished product of the company
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Organization Structure
CHINA
PLANT HYDUSA
INDIAJapan
Company
Company code
CHENNAI HYDERABAD BANGALORE
PLANTS
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Importance of All modules ( SD/MM/PP/QM/PM/FICO)
SD : Sales& Distribution
MM :Material & Management
PP :Production Planning
QM : Quality management
PM : Plant Maintenance
FI CO : Finance and Control
This gets orders from market and see that it is delivered
This looks into procurement of required materials and maintain stocks
by GI & GR
This looks into production of the FG for the required order quantity
This looks into Quality of Incoming, In process and before
dispatch of the material for order
This looks into maintenance of the machine /equipment to give
Maximum efficiency to give good out put
This looks into creation of company/company code /plant and maintain cost
centers/profit center for financial accounting in the organization
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List Out materials required Inspection
RAW
• Material Type : ROH
• Raw Materials
SFG
• Material Type : HALB
• Semi Finished
FG
• Material Type : FERT
• Finished Goods
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List Out various Inspection set ups
RAW
• Incoming
• Inspection type :01
SFG
• In process
• Inspection type :03
FG
• Final
• Inspection type :04
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SAP QM STEPS
1.Activation of quality view for the material for Inspection (MM02)
2. Creation of master inspection characteristics ( QS21 )
3.Maitain catalogue ( QS41 )
4.Creation of selected set ( QS51 )
5. Creation of sampling procedure ( QDV1 )
6. Creation of inspection plan ( QP01 )
7. Creation of inspection lot ( QA01 )
8 Results recording and Usage decision ( QA32 )
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Various QM scenarios
. In coming inspection
. In process inspection
. Final inspection
. Service inspection
. Audit Inspection
. Calibration Inspection
. Physical sample inspection
. Direct assignment of MIC`S to material
. Defect notification process
. Statistical process control process
. Quality certificate
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QUALITY MODULE
1.Activation of quality view for the material for Inspection (MM02)
2. Creation of master inspection characteristics ( QS21 )
3.Maitain catalogue ( QS41 )
4.Creation of selected set ( QS51 )
5. Creation of sampling procedure ( QDV1 )
6. Creation of inspection plan ( QP01 )
7. Creation of inspection lot ( QA01 )
8 Results recording and Usage decision ( QA32 )
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STATISTICAL CONTROL CHARTS
1.Activation of quality view for in process inspection for production order (MM02)
2.Creation of master inspection characteristics (QS21)
3. Define control chart (SPRO)
4.Creation of sampling procedure (QDV1)
5. Creation of BOM (CS01)
6.Creation of routing and assigning master inspection
Characteristics and sampling procedure(CA01)
7.Creation of production order and lot creation (CO01)
8.Inspection lot selection ,results recording (QA32)
9.Control charts for inspection lot (QGC1)
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Course content SAP –QM1.0. SAP OVERVIEW
1.1. General discussion about SAP and its importance
1.2. Organization structure
. Company
. Company code
. Plant
. Quality set up at Plant Level qs51
. Quality set up at Client Level qs41
1.3. SAP landscape
. Sandbox
. Development
. Quality
. Production
1.4. SAP Architecture
. Database
. Application
. Presentation
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SAP QM Module 2,3,42.0 Overview of QM. Overview of QM in Domain industries
. Role of QM in supply chain management
3. MASTERDATA OF QM.. Overview
· Creation of Material Master
· Activation of material with Quality view
· Creation of Master inspection characteristics (Quantitative)
. Creation of Master inspection characteristics (Qualitative)
. Edit catalogue & Edit selected set
. Sampling procedure & Sampling scheme
4. PLANNING & Execution· Creation of inspection plan
. Assigning of Master inspection characteristics
. Creation of inspection lot
. Results Recording
. Usage Decision
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SAP QM Module 5,65. Various QM Scenarios. In coming inspection & In process inspection
. Final inspection
. Service inspection
. Audit Inspection
. Calibration Inspection
. Physical sample inspection
. Direct assignment of MIC`S to material
. Defect notification process
. Statistical process control process
. Quality certificate
6. in coming inspection Scenario. Activation of inspection type for Incoming material
. Creation of inspection plan
. Inspection lot creation or generation
. Results Recording
. Usage Decision
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SAP QM Module 7,8,97. in process inspection Scenario
. Activation of inspection type for in process inspection for material
. Assignment of MIC`s in Operations in routing
. Production order creation &Inspection lot generation
. Usage Decision
8. Final inspection Scenario. Activation of inspection type for final inspection for material
. Inspection lot generation at the time of Goods receipt for Production order
9. Service inspection Scenario. Creation of material as Service
. Creation of inspection plan
. Inspection lot creation or generation
. Results Recording
. Usage Decision
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SAP QM Module 10,11,1210. AUDIT inspection Scenario. Creation of department as material
. Activation of inspection type for audit inspection for department as material
. Inspection lot creation
11. Calibration order QM integration with PM. Creation of equipment
.Creation of task list with inspection point
.Assign of MIC`s to operation
. Creation of maintenance calibration plant
.Scheduling of plant to generate maintenance order to get inspection lot
12. Physical sample inspection process Scenario. Activation of inspection type for material
. Creation of inspection plan
. Creation of physical sample
. Creation of physical sample lot
. Results Recording & Usage Decision
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SAP QM Module 13,14,1513. Direct assignment of MIC`S to material Scenario. Activation of quality view with inspection with material specs
. Direct assignment of MIC`S to material
.Inspection lot creation
. Results Recording
14. Defect notification process Scenario. Activation of inspection type for material
. Rejection of MICS
. Generation of notification
.Processing and closing the notification
15. Statistical process control process Scenario. Activation of inspection type for material
. Creation of MIC`S with SPC control indicator
.Define control charts
.Assigning in sampling procedure with spc inspection
. Usage Decision & Display of Control charts
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SAP QM Module 16,17,1816. Creation Quality certificate Scenario.Creation of certificate profile
.Assignment of certificate profile to material
. Usage Decision
.Creation of certifate for inspection lot.
17. Factory calendar creation.Creation of public holidays
.Creation holiday calendar
. Creation of Factory calendar
. Assignment of Factory calendar in Plant
18. Configuration.Basic steps
.Inspection types
.work center
.I will provide doc Overall steps to be configured with respect To PDF
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SAP QM Module 19,2019. SAP Project Implementation
.Overview
.ASAP Methodology
20. Support process for SAP in Real time. Priority of tickets
. Acknowledge
.Solution
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