Bukit Tua Case study Final

Post on 12-Jan-2017

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+1877-477-6937info@flexenergy.com

FLEXENERGY.COMPRIMARYPOWER,OFFSHORE

CUSTOMER:PetronasLOCATION:BukitTuafield,OffshoreIndonesia

EQUIPMENT:MT250gasturbine

FUEL:HighPressureAssociatedPetroleumGas

RESULTS:•  Eliminatedneedfordieselas

primaryfuel•  Reducedemissions•  ConUnuouspowersupporUng

high-valueproducUon

PETRONASWELLHEADPLATFORM

Petronas performs oil and gas exploraUon, drilling and producUonoperaUonsglobally,bothonshoreandoffshore.ToreducepowercostsandopUmize plaYorm economics, Petronas Carigalli decided to deploy amicroturbine uUlizing Associated Petroleum Gas (APG) as fuel as theprimary power generaUon system on the BTJT-A Well Head PlaYorm(“WHP”)intheBukitTuafielddevelopment,offshoreIndonesia.HIGHCAPACITYINASMALLFOOTPRINT

Likemanyoil&gasoperators,PetronasisconstantlyseekingwaystominimizesizeandweightofitsoffshorefaciliUes.ThecompactfootprintandhighpowerdensityoftheFlexturbineisidealtomeeUngtheseobjecUves.

“TodateweareveryhappywiththeperformanceandreliabilityoftheFlexEnergyturbine”

AhmadZakibinAbdKadir,Snr.ElectricalEngineer,BukitTuaDevelopmentProjectPETRONAS

FLEXENERGYOFFERS

•  Modulargasturbinegeneratorpackagesfrom250kWto1.3MW

•  Highestpowerdensityandwidestfueltoleranceofanysmallcapacitygasturbine

•  Transientloadmanagementindependentofbaderiesbysynchronousgenerator–nohighspeedalternator

•  UniquesystemdesignallowsturbinestomanagecyclingloadswithoutfaUgue

•  Mostrobustbuildqualityandlowestemissionsintheirclass

•  Best-in-classrecuperatortechnology

RIGOROUSDUEDILIGENCE

The FlexEnergy turbine was selected by Petronas through a tender and,aher rigorous due diligence, the Petronas team determined thatFlexEnergy’ssynchronousgeneratorturbinedesign,whichisuniqueamongturbines,wasineffectasmallversionofthereliablelargerunitscurrentlyoperaUonalintheirextensivefleetofgasturbines.

THEVALUEOFFUELFLEXIBILITY

FlexEnergycombusUontechnologyoffersthewidestfuelenvelopeavailable,whichPetronasdeterminedtobeofvalueduringtheearlystagesoftheproject:thisfuelflexibilityallowedtheturbinetobecommissionedandbeginoperaUonbeforetheplaYorm’sfullfuelcondiUoningskidhadbeencommissioned.TheFlexTurbine®wascommissionedinJune2016and,asidefromplannedstoppages,hasrunconUnuouslysince.

AVOIDINGUNANTICIPATEDDOWNTIME

AlthoughfullautomaUcsynchronizaUonwiththeplaYorm’semergencydieselgenerator(“EDG”)isinplace,primarypowerreliabilityandavailabilityisvitalforO&GoperaUonswherecapitalinvestmentandproducUonvolumesarehigh.TheBTJT-AplaYormisesUmatedtoproducebetween17,000–20,000barrelsperday.

EvenbriefperiodsofunanUcipateddownUmecanhaveasignificantdetrimentalimpacttoasite’seconomicperformance.FlexEnergy’sprovenhighavailabilityinitsextensivedomesUcinstallaUonsusingAPGasfuelgaveconfidencetoallstakeholders.

“SincethePlaTormhasbeenfullyoperaUonaltheFlexturbinehasprovidedprimarypowertosupporttheplaTormloadswithoutmajorinterrupUon”AhmadZakibinAbdKadir,Snr.ElectricalEngineer,BukitTuaDevelopmentProject,PETRONAS

+1877-477-6937info@flexenergy.com

FLEXENERGY.COMPRIMARYPOWER,OFFSHORE

FLEXENERGYOFFERS

•  Modulargasturbinegeneratorpackagesfrom250kWto1.3MW

•  Highestpowerdensityandwidestfueltoleranceofanysmallcapacitygasturbine

•  Transientloadmanagementindependentofbaderiesbysynchronousgenerator–nohighspeedalternator

•  UniquesystemdesignallowsturbinestomanagecyclingloadswithoutfaUgue

•  Mostrobustbuildqualityandlowestemissionsintheirclass

•  Best-in-classrecuperatortechnology

MEETINGGLOBALSTANDARDS

TheEPCcontractfortheplaYormwascarriedoutbyTechnipwhoweresaUsfiedthattheFlexEnergydesign,safety,manufacturingandqualityprocessesmetgloballyrecognizedstandards.FlexEnergyworkedwithmulUplestakeholderswithinTechnipthroughtheprocurementprocess,includingmembersoftheirtechnicalandcommercialteaminIndonesiaandtheUnitedStates.TheFactoryAcceptancetestwascarriedoutbyTechnipUSAatFlexEnergy’sheadquartersandwasadendedbymembersofPetronas’sseniorteams,includingprojectleadsfortheBTJT-AplaYormanddepartmentalheads.

PACKAGEDANDMODIFIEDFORRELIABILITYOFFSHORE

TheturbinewaspackagedwithaddiUonalgasandheatdetecUonsafetysystems,meeUngthedesignrequirementsagreedwithPetronas.StainlesssteelenclosurepanelsandepoxypaintedinternalcomponentswereselectedtomiUgatethemarineenvironment.CoreenginemodificaUonsweremade,includingUtaniumnitridecoaUngsofrotaUngandstaUccomponents,toensurehighoperaUngreliabilityoverthelongerterm.ThecontrolpanelwasIP65ratedandfidedwithanaircondiUonertoprotectitfromthesalt-ladenmarineenvironment.

UNIQUELYSAFEBYDESIGN

TheFlexTurbine®wasplacedintheplaYorm’ssafeareaasPetronasunderstoodtheinherentsafetyofthefuelcompartment.ThefuelcompartmentisnegaUvelyvenUlatedandindependentoftheposiUvely-purgedmainturbineenclosure,prevenUngfuelfrommigraUngtothemachine’shotsecUonintheunlikelyeventofafuelleak.ThisdesignisuniquetoallFlexEnergyturbinesandoffersanatypicallyhighlevelofsafetyinstandardconfiguraUon.

“ThisisconsideredapilotprojectforFlexEnergygasturbineswithinPETRONAS,andtodateweareveryhappywithperformanceandreliabilityoftheturbine”AhmadZakibinAbdKadir,Snr.ElectricalEngineer,BukitTuaDevelopmentProjectPETRONAS

+1877-477-6937info@flexenergy.com

FLEXENERGY.COMPRIMARYPOWER,OFFSHORE