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Carbon Steel Pipe, Fittings and Flanges
Photography courtesy of Darwin LNG and Atlas Steels
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Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe Fittings and Flanges
Carbon Steel Pipe Fittings and Flanges
October 2016 Page 3 – Section 5 www.atlassteels.com.au
Specifications – Carbon Steel Pipe, Buttwelding Fittings & Flanges
Linepipe
Specification ASTM A53/A53M
Dimensions ASME B36.10M
Product Welded and Seamless Steel Pipe
Grades A, B
Specification ASTM A106/A106M
Dimensions ASME B36.10M
Product Seamless Carbon Steel Pipe for High Temperature Service
Grades A, B, C
Specification ASTM A335/A335M
Dimensions ASME B36.10M
Product Seamless Ferritic Alloy Steel Pipe for High Temperature Service
Grades Refer Standard for grades
Specification ASTM A333/A333M
Dimensions ASME B36.10M
Product Seamless & Welded Carbon and Alloy Steel Pipe for Low Temperature Services
Grades Refer Standard for grades
Specification API 5L/ISO 3183
Dimensions ASME B36.10M, API 5L
Product Seamless & Welded Carbon Steel for Line Pipe
Grades A, B, X42, X52, X60, Refer API 5L specification for others
Structural Steel
Specification AS/NZS 1163
Dimensions AS/NZS 1163
Product Structural Steel Hollow Sections
Grade C350L0, Refer standard for others
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 4 – Section 5 www.atlassteels.com.au
Buttwelding Fittings
Specification
ASTM A234M
Welded and Seamless Carbon and Alloy Steel Pipe Fittings for Moderate and High Temperature Service
ASTM A420M
Welded and Seamless Carbon and Alloy Steel Pipe Fittings for Low Temperature Service
Dimensions ASME B16.9
Product Elbows, Reducing Elbows, Returns, Tees, Crosses, Reducers, Stub Ends, Caps
Grade ASTM A234M WPB, ASTM A420M WPL6. Refer standard for others
Flanges
Specification ASTM A105M
Carbon Steel Forgings for Piping Applications
Dimensions ASME B16.5
Product
Face
Bore
Class
Weld Neck, Slip-on, Blind Flanges. Others refer to the specification.
Plain, Raised Face
Pipe Schedule
150, 300, 400, 600, 900, 1500, 2500 (to 600mm only)
Grade Carbon Steel
Specification AS 2129
Flanges for Pipes, Valves and Fittings
Dimensions AS 2129
“Table” flanges pressure – temperature ratings, materials and dimensions
Application
Face
Bore
Table
Slip-on, Blind “Table” Flanges
Plain
To suit Pipe & Tube OD
D, E, F and H
Standard Atlas Steels stocks of carbon steel pipe comply with: Welded (ERW) ASTM A53M grade B API 5L grade X42, PSL1 or PSL2 AS/NZS 1163 C350L0 Seamless ASTM A106M grade B ASME SA106M grade B API 5L grade B and grade X42, PSL1 or PSL2
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 5 – Section 5 www.atlassteels.com.au
Carbon Steel Pipe – Dimensions
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 6 – Section 5 www.atlassteels.com.au
Carbon Steel Pipe – Weights
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 7 – Section 5 www.atlassteels.com.au
Carbon Steel Buttwelding Fittings – Dimensions
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 8 – Section 5 www.atlassteels.com.au
Carbon Steel Buttwelding Fittings – Dimensions
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 9 – Section 5 www.atlassteels.com.au
Carbon Steel Buttwelding Fittings – Weight
Buttwelding Fittings (kg per unit)
Standard Weight
Nominal size OD Elbows Returns
Caps Reducers
Stub Ends
Tees Long Short Long Short MSS ASME
DN NPS mm 90 deg 45 deg 90 deg
15 ½ 21.3 0.08 0.04 0.16 0.04 0.12 0.14 0.09
20 ¾ 26.7 0.11 0.06 0.21 0.05 0.06 0.15 0.18 0.13
25 1 33.4 0.16 0.08 0.11 0.31 0.21 0.11 0.12 0.19 0.30 0.25
32 1¼ 42.2 0.26 0.13 0.18 0.52 0.35 0.14 0.16 0.26 0.41 0.43
40 1½ 48.3 0.37 0.19 0.25 0.74 0.49 0.17 0.25 0.38 0.55 0.61
50 2 60.3 0.66 0.33 0.44 1.30 0.87 0.24 0.38 0.54 0.99 0.88
65 2½ 73.0 1.29 0.69 0.91 2.73 1.82 0.42 0.73 0.8 1.56 1.74
80 3 88.9 2.04 1.02 1.36 4.07 2.71 0.67 0.94 1.13 2.13 2.41
90 3½ 101.6 2.94 1.47 1.97 5.65 3.77 0.92 1.19 1.47 2.58 3.26
100 4 114.3 3.84 1.92 2.56 7.67 5.11 1.17 1.45 1.81 3.04 4.12
125 5 141.3 6.48 3.24 4.32 13.0 8.64 1.9 2.50 2.53 5.3 6.54
150 6 168.3 9.94 4.97 6.63 19.9 13.3 2.83 3.60 3.73 6.89 9.58
200 8 219.1 20.1 10.1 13.4 40.3 26.8 5.11 5.70 5.89 10.4 17.9
250 10 273.0 35.4 17.7 23.6 70.8 47.2 8.92 9.60 10.4 18.1 30.4
300 12 323.8 52.0 26.0 34.6 112 71.9 13.1 13.6 14.9 22.2 43.6
350 14 355.6 67.9 34.0 45.3 15.9 25.4 15.5 28.3 53.5
400 16 406.4 89.0 44.5 59.1 20.0 31.0 18.0 32.7 66.1
450 18 457 113 56.5 75.3 25.5 37.8 21.0 37.5 83.9
500 20 508 140 70.0 93.1 31.8 55.4 23.3 41.7 104
550 22 559 169 84.5 113 38.8 62.4 25.8 46.3 126
600 24 610 202 101 135 45.1 68.4 28.4 50.5 139
650 26 660 237 119 158 50.5 89.4 176
700 28 711 276 138 184 56.2 96.6 198
750 30 762 316 158 211 62.1 104 228
800 32 813 361 180 241 68.4 111 259
850 34 864 406 204 272 75.4 116 295
900 36 914 457 228 304 81.9 125 331
950 38 965 510 255 340 94.7 133 370
1000 40 1016 565 282 377 102 140 411
1050 42 1067 622 311 416 110 147 422
1100 44 1118 684 342 456 126 155 475
1150 46 1168 748 374 499 134 189 521
1200 48 1219 814 407 543 143 197 569
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 10 – Section 5 www.atlassteels.com.au
Buttwelding Fittings (kg per unit)
XS
Nominal size OD Elbows Returns
Caps Reducers
Stub Ends
Tees Long Short Long Short MSS ASME
DN NPS mm 90 deg 45 deg 90 deg
15 ½ 21.3 0.10 0.05 0.20 0.05 0.13 0.12 0.11
20 ¾ 26.7 0.14 0.70 0.21 0.07 0.08 0.17 0.2 0.17
25 1 33.4 0.20 0.10 0.14 0.41 0.26 0.15 0.15 0.24 0.38 0.32
32 1¼ 42.2 0.35 0.18 0.23 0.70 0.46 0.20 0.21 0.35 0.55 0.56
40 1½ 48.3 0.50 0.25 0.33 1.02 0.66 0.24 0.33 0.46 0.68 0.81
50 2 60.3 0.90 0.45 0.6 1.88 1.19 0.33 0.51 0.74 1.36 1.20
65 2½ 73.0 1.79 0.90 1.19 3.56 2.38 0.57 0.95 1.06 2.08 2.28
80 3 88.9 2.74 1.37 1.83 5.74 3.65 0.92 1.25 1.51 2.84 3.25
90 3½ 101.6 4.05 2.02 2.07 12.7 5.21 1.30 1.64 2.01 3.51 4.51
100 4 114.3 5.36 2.68 3.58 15.7 7.15 1.68 2.02 2.52 4.23 5.77
125 5 141.3 9.13 4.57 6.09 19.3 12.2 2.73 3.52 3.60 7.52 9.2
150 6 168.3 15.0 7.50 10.0 31.9 20.0 4.38 5.38 5.57 10.4 14.5
200 8 219.1 30.5 15.3 20.3 64.3 40.7 7.91 8.63 10.1 15.9 27.1
250 10 273.0 47.7 23.9 31.8 99.6 74.9 12.2 12.9 13.9 24.3 41.0
300 12 323.8 68.7 34.4 45.8 144.9 94.9 17.4 18.0 19.9 29.8 57.7
350 14 355.6 89.9 15.0 60.0 21.2 33.6 21 38 70.9
400 16 406.4 118 59.0 78.3 26.7 41.1 24 44 87.7
450 18 457 150 75.5 100 34.1 50.1 28 50 111
500 20 508 186 93 124 42.5 74.9 31 56 138
550 22 559 225 113 150 51.7 82.9 33 61 167
600 24 610 268 134 179 60.1 91 37 67 186
650 26 660 315 158 210 67.3 119 234
700 28 711 367 184 245 74.9 129 264
750 30 762 421 211 281 82.8 138 304
800 32 813 480 240 320 91.2 148 347
850 34 864 543 272 362 100 158 393
900 36 914 608 304 405 109 167 441
950 38 965 679 339 453 126 177 493
1000 40 1016 753 376 502 137 187 547
1050 42 1067 828 414 554 147 196 562
1100 44 1118 912 456 608 167 206 633
1150 46 1168 997 498 665 179 252 695
1200 48 1219 1085 542 724 191 263 759
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 11 – Section 5 www.atlassteels.com.au
Buttwelding Fittings (kg per unit)
Sch 160
Nominal size OD Elbows
Caps Reducers Tees Long Short
DN NPS mm 90 deg 45 deg 90 deg
15 ½ 21.3 0.12 0.06 0.12
20 ¾ 26.7 0.13 0.09 0.21
25 1 33.4 0.25 0.13 0.17 0.20 0.19 0.41
32 1¼ 42.2 0.42 0.21 0.28 0.25 0.25 0.69
40 1½ 48.3 0.65 0.33 0.43 0.35 0.43 1.07
50 2 60.3 1.33 0.67 0.89 0.54 0.75 1.78
65 2½ 73.0 2.33 1.17 1.49 0.77 1.20 2.86
80 3 88.9 3.83 1.92 2.55 1.40 1.71 4.55
90 3½ 101.6 5.92 2.96 3.95 2.10 2.35 6.52
100 4 114.3 8.02 4.01 5.35 2.76 3.00 8.50
125 5 141.3 14.7 7.35 9.79 4.85 5.59 14.8
150 6 168.3 24.2 12.1 16.2 7.81 8.63 23.3
200 8 219.1 53.2 26.6 35.5 15.2 15.0 47.2
250 10 273.0 103 51.5 68.6 28.9 27.5 88.0
300 12 323.8 171 85.5 114 47.7 44.6 143
350 14 355.6 236 118 158 61.2 88.5 186
400 16 406.4 350 175 234 92.8 121 260
450 18 457 495 247 330 131 165 356
500 20 508 676 338 451 179 233 502
550 22 559 886 443 591 219 657
600 24 610 1160 580 773 307 800
650 26 660
700 28 711
750 30 762
800 32 813
850 34 864
900 36 914
950 38 965
1000 40 1016
1050 42 1067
1100 44 1118
1150 46 1168
1200 48 1219
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 12 – Section 5 www.atlassteels.com.au
Carbon Steel ASME/ANSI Flanges – Dimensions & Weights These diagrams relate to the tables of flange specified dimensions on the following pages. The Notes shown on this page also relate to the tables on the following pages.
Note 1: To be specified by purchase Note 2: Flange weights are approximate Note 3: Welding neck flange bore sizes listed are for sch 40S / Standard Wall pipe
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 13 – Section 5 www.atlassteels.com.au
Carbon Steel ASME/ANSI Flanges – Dimensions & Weights
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 14 – Section 5 www.atlassteels.com.au
Carbon Steel ASME/ANSI Flanges – Dimensions & Weights
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 15 – Section 5 www.atlassteels.com.au
Carbon Steel ASME/ANSI Flanges – Dimensions & Weights
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 16 – Section 5 www.atlassteels.com.au
Carbon Steel Table Flanges – Dimensions & Weights These diagrams relate to the tables of flange specified dimensions on the following pages. Refer note below regarding terminology of Table flange types.
Types of Table Flanges specified in AS 2129.
PLATE “SLIP-ON WELDING”
BLIND (“BLANK”)
WELDING NECK (WN)
BOSS
Notes to these diagrams and the following tables of dimensions.
Diagrams above show the optional Raised Face. Standard Atlas Steels Table Flange stock is Flat Faced. All weights are approximate A diametrical clearance of 4mm maximum applies to pipe or tube OD for plate flanges The flange thickness “D” dimension includes the raised face height, if a non-standard raised
sealing face is present. Welding Neck bore is derived from the pipe schedule Atlas standard stock table flanges are plate and blind type. Note that AS2129 plate flanges
are usually referred to by end users as “slip-on welding” flanges and this terminology is also used in Atlas product descriptions.
PN16 “DIN” flanges to EN1092-1 and AS4087 waterworks flanges are also available subject to enquiry.
Atlas Steels – Product Reference Manual
Section 5 – Carbon Steel Pipe, Fittings, and Flanges
October 2016 Page 17 – Section 5 www.atlassteels.com.au
Carbon Steel Table Flanges – Dimensions & Weights