Post on 07-Jul-2018
transcript
8/18/2019 Carte Citroen
1/461
CORRESPONDENCE TABLE FOR PETROL ENGINES
XSARA
XSARA
PICASSO
BERLINGO
Enginefamilies
Engine types
VERY IMPORTANT
A s t h e b o o k l e t i s c o n s t a n t l y r e - e d i t e d , t h i s o n e o n l y c o v e r s v e h i c l e s f o r t h i s
p a r t i c u l a r m o d e l y e a r .
I t i s t h e r e f o r e n e c e s s a r y t o o r d e r a n e w b o o k l e t e a c h y e a r a n d R E T A I N T H E
O L D O N E S .
TU ET TU EW
1 3 5 7 10
JP J4 JP + JP4 J4 A J4 J4S
1.1i 1.4i 1.4i 16V 1.6i 1.6i 16V 1 .8i 16V 2.0i 2.0i 16V
HFX KFW KFU NFV NFU 6FZ RFJ RFN RFK
X X X X X
X X X
X X X
X X X
C4
XSARA
XSARA
PICASSO
BERLINGO
Enginefamilies
Engine types
4
TD
1.4 H
8HX
X
C4
8/18/2019 Carte Citroen
2/461
PRIVATE C
C4-XSARA
BERLINGO P R I V A T E C A R S
CAR 000 000 Volume 2
2005 AC/QCAV/MTD
Méthodes techniques documentation «The intellectual property rights relating to the technical information contained in this document belongexclusively to the manufacturer. Reproduction, translation or distribution in whole or in part without priorwritten authorisation from the manufacturer is forbidden».
«The technical information contained inel of the motor vehicle repair trade. Ity of the vehicle. The information is toand they alone would assume full resp«The technical information appearingmodel in the range evolve. Motor vehicfurther information and to obtain any
8/18/2019 Carte Citroen
3/461
PRESENTATION
THIS HANDBOOK summarises the specifications, adjustments, checks and special features of CITROËN private vehicles, not incluhandbook.
The handbook is divided into groups representing the main functions:
GENERAL - ENGINE - INJECTION - IGNITION - CLUTCH, GEARBOX, DRIVESHAFTS - AXLES, SUSPENSION, STEERING - BRAKES -
In each section, the vehicles are dealt with in the following order: C4 - XSARA - XSARA PICASSO - BERLINGO and all models wh
The information given in this handbook is based on vehicles marketed in EUROPE.
8/18/2019 Carte Citroen
4/461
IMPORTANT
If you find that this handbook does not always meet your requirements, we invite you to send us your suggestions whichFor example:
- INSUFFICIENT INFORMATION- SUPERFLUOUS INFORMATION- NEED FOR MORE DETAILS
Please send your comments and suggestions to:
CITROEN U.K. Ltd.
221, Bath Road,
SLOUGH,
SL1 4BA.U.K.
8/18/2019 Carte Citroen
5/461
GENERAL
C4 1 - 2
XSARA 3 - 4
XSARA PICASSO 5 - 6
BERLINGO 7 - 8
Operations following a repair: C4 9
C4 11 - 12XSARA 13 - 14
XSARA PICASSO 15
BERLINGO 16
Lubricants 17 - 39
ENGINE
Specifications 40 - 41
Tightening torques: engines all types 42 - 147
Cylinder head tightening: all types 148 - 150
Auxiliary drive belt 152 - 153
Checking and setting the valve timing 181 - 182
C4 279
XSARA 280
XSARA PICASSO 281 Valve clearances 282
ChecXsara
Chec
Chec
Chec
Check
ChecXsar
ChecXsara
ChecXsara
ChecXsar
IGNIT
Spark
CLUT
CONTENTS
Vehicleidentification
Capacities
INJECTION
Checking the low pressure fuel supplycircuit: Xsara (DV4TD) 283
Checking the low pressure fuel supplycircuit: C4 (DV6TED4/ATED4) 284
Checking the low pressure fuel supplycircuit: Xsara Picasso (DV6TED4) 285
Checking the low pressure fuel supplycircuit: C4 (DW10BTED4) 286
Checking the low pressure fuel supplycircuit: Xsara (DW10TD) 287
Checking the low pressure fuel supplycircuit: Xsara Picasso (DW10TD/ATED) 288 - 289
Checking the turbo pressure: Xsara (DV4TD) 290Checking the turbo pressure:C4 (DV6TED4/ATED4) 291
Checking the turbo pressure:Xsara Picasso (DV6TED4) 292
Checking the turbo pressure:C4 (DW10BTED4) 293
Checking the turbo pressure:Xsara picasso (DW10TD) 294
Checking the oilpressure
spe
8/18/2019 Carte Citroen
6/461
CLUTCH - GEARBOX - TRANSMISSION (continued)
Gearbox specifications 312 - 314
Clutch specifications 315 - 316
Checking and adjusting the hydraulicclutch control 317 - 318
Tightening torques: manual gearbox 319 - 330
Manual gearbox controls 331 - 343Recommendations - precautions:automatic gearbox 344 - 346
Tightening torques: manual gearbox 347 - 349 Automatic gearbox controls 350 - 359Driveshafts 360
AXLES - SUSPENSION - STEERING
Axle geometry: C4 361 - 364
Tightening torques: front axle 365 - 366
Tightening torques: rear axle 367
Tightening torques: power steering 368 - 369
Setting the steering rack mid-point 370
Checking the power steering pressure 371 - 374
Axle geometry: Xsara 375 - 379
CONTENTS
Tightening torques: front axle 380
Tightening torques: rear axle 382
Tightening torques: steering 383 - 384
Tightening torques: power steering 385 - 387
Axle geometry: Xsara Picasso 388 - 392
Tightening torques: front axle 393
Tightening torques: rear axle 394Tightening torques: power steering 395 - 397
BRAKES
Brake specifications: C4 398 - 399
Tightening torques: Brakes 401 - 403
Adjusting the handbrake 405
Filling, bleeding the brakes 406 - 410
Brake specifications: Xsara 411
Tightening torques 414
Brake specifications 415 - 418 Adjusting the handbrake 419
Filling, bleeding the brakes 420
Brake specifications: Xsara Picasso 421 - 422
Brake specifications 423 - 424
8/18/2019 Carte Citroen
7/4611
IDENTIFICATION OF THE VEHICLE
E1AP0EWD
A - Manufacturer'A1 - Front RH chaCITROËN C4 CouA2 - LH centre pi(right hand drive).
B - Cold stamp(cold stamp engra
C - AS/RP No. an(on the front pillar
D - Tyre pressure(on the front pillar
E - Serial number
F - Gearbox ident
G - Engine legisla
8/18/2019 Carte Citroen
8/4612
GE NE RAL
Structure VersionL Family (1)A Bodywork (2) L3 L4 L5
LA KFUC KFU Engine (3) W3C Version (4) Manual 5-speed gearbox A B C/IF Variant (5) Manual 4-speed gearbox E F
Family (1) Manual 6-speed gearbox G HL C4 Automatic 6-speed gearbox D J
Body shape (2) Axle and/or gearbox gears K LA 3-door saloon Other possible combinations MC 5-door saloon No gearbox
G3-door saloon not
convertible from van
R5-door saloon not
convertible from vanEngine (3) Varian
KFU 1.4i 16V ET3J4 Entreprise convertibleNFU 1.6i 16V TU5JP4 Integral alternator-starter (ADIN)RFJ EW10A Without FAPRFN 2.0i 16V EW10J4 Fiscal incentivesRFK EW10J4S Piloted manual gearbox9HY
DV6TED4Downgraded depollution
9HZ 1.6 16V HDi LPG dual fuel9HX DV6ATED4 CNG dual fuelRHR 2.0 16V HDi DW10BTED4 STT2 (Stop and start)
IDENTIFICATION OF THE VE
Type approval
C4
8/18/2019 Carte Citroen
9/4613
IDENTIFICATION OF THE VEHICLE
E1AP08WD
A - Manufacturer's
B - Chassis stamp
C - Manufacturer's
D - Label:(label affixed to the
- Tyre press- RP organis- Paint code
E - Serial number
F - Engine legislat
G - Gearbox ident
8/18/2019 Carte Citroen
10/4614
GE NE RAL
Structure VersionN Family (1)2 Bodywork (2) 15.04 Spécif US 93/
N2 RFN1/IFRFN Engine (3) K ≠ CEE L/W
1 Version (4) Manual 4-speed gearbox/IF Variant (5) Manual 5-speed gearbox G H E
Family (1) Manual 6-speed gearboxN XSARA Automatic 3-speed gearbox T
Body shape (2) Automatic 4-speed gearbox U R2 Estate Axle and/or gearbox gears W S J
Manual 5-speed gearboxMercosur/Iran
X
No gearboxEngine (3) Varian
KFW 1.4i TU3JP Entreprise convertibleNFU 1.6i 16V TU5JP4 Integral alternator-starter (ADIN)RFN 2.0i 16V EW10J4 Without FAP
8HZ 1.4 HDi DV4TD Fiscal incentives8HY 1.4 16V HDi DV4TED4 Piloted manual gearbox
WJY 1.9D DW8B Downgraded depollution D (car or converRHY
2.0 HDiDW10TD LPG dual fuel GPL (cylind
RHZ DW10ATED STT2 (stop and start)
IDENTIFICATION OF THE VE
Type approval
XSARA
8/18/2019 Carte Citroen
11/461
5
IDENTIFICATION OF THE VEHICLE
E1AP088D
A - Chassis stamp(cold stamp on
B - Chassis no. re(label located
C - Manufacturer'
(located at botD - Label:
(located on fro
- Tyre- Tyre- Spar
E - Label:(located on fus
- Fact- A-S
- PainF - Gearbox ident
G - Engine legisla
8/18/2019 Carte Citroen
12/461
6
GE NE RAL
Structure VersionC Family (1)H Bodywork (2) L3 L4 L5
CH 6FZC/IF 6FZ Engine (3) W3C Version (4) Manual 5-speed gearbox A B C
/IF Variant (5) Manual 4-speed gearbox E FFamily (1) Manual 6-speed gearbox G HC XSARA PICASSO Automatic 6-speed gearbox D J
Body shape (2) Axle and/or gearbox gears K LH Monoshell Other possible combinations M
No gearboxEngine (3)
NFV 1.6i TU5JP Entreprise convertible6FZ 1.8i 16V EW7J4 Integral alternator-starter (ADIN)RFN 2.0i 16V EW10J4 Without FAP9HZ
1.6 16V HDi DV6TED4Fiscal incentives
9HY Piloted manual gearbox
RHY 2.0 HDi DW10TD Downgraded depollutionD (car or
conveLPG dual fuel GPL (cylindSTT2 (stop and start)
IDENTIFICATION OF THE
Type approval
XSARA PICASSO
8/18/2019 Carte Citroen
13/461
7
IDENTIFICATION OF THE VEHICLE
E1AP0AMD
A - Chassis sta
B - Manufacture
C - Label- RPO No- Paint col- Tyre pre
D - Gearbox ide
E - Engine legis
8/18/2019 Carte Citroen
14/461
8
GE NE RAL
Structure Version
G Family (1)J Bodywork (2) L3 L4
EuroGJ NFUC/IF NFU Engine (3) W3
C Version (4) Manual 5-speed gearbox A B C/IF Variant (5) Manual 4-speed gearbox E F
Family (1) Manual 6-speed gearbox G HAutomatic 6-speed gearbox D J
Body shape (2) Axle and/or gearbox gears K LOther possible combinations MNo gearbox
Engine (3)
KFW 1.4i TU3JP 2 sliding side doors standard for 800 Kg WJY PNFU 1.6i 16V TU5JP4 Multi-function roof standard for Car WJY PWJY 1.9D DW8B Without FAPRHY 2.0 HDi DW10TD Fiscal incentives
4x4 DANGEL DDowngraded depollutionBi-carburation GPLBi-carburation GNV GSTT2 (stop and stard)
IDENTIFICATION OF THE
Type approval
BERLINGO
8/18/2019 Carte Citroen
15/461
9
OPERATIONS TO BE CARRIED OUT AFTER A REPAIR
IMPERATIVE: All these operations are to be performed following a reconnection of the battery.
Antiscanning function.It is necessary to wait 1 minute after the battery has been disconnected in order to be able to start the v
Electric windows.It may be necessary to re-initialise the sequential and anti-pinch functions.NOTE: If the window is open at the time the battery is reconnected, action the window switch several timOpen the window fully.Action and release the window switch until the window is completely closed.NOTE: This operation has to be carried out on each electric window.
Multifunction screen.It is necessary to adjust the date, time and outside temperature.Reconfigure the personalisation menu of the multifunction screen.
Radio.Reprogramme the radio stations.Telematic unit (radiotelephone RT3) .Reprogramme the radio stations.
Warning: the vehicle has to be in the open air (on switching on the ignition, the ECU searches foReprogramme the customer parameters.
8/18/2019 Carte Citroen
16/461
10
GE NE RAL
Draining methods
Oil capacities are defined according to the following m
CAPACITIES (in litres)
Draining of the engine lubrication system by GRAVITY
Place the vehicle on horizontal ground (in the high position ifhydropneumatic suspension) .
The engine should be hot (oil temperature 80°C ) .
Drain the sump by gravity.
Remove the oil filter cartridge (time for draining and drip-drip = 15 minutes approx.) .
Refit the cap with a new seal.
Refit a new oil filter cartridge.
Refill the engine with oil (see table for oil capacity) .
Start the engine to fill the oil filter cartridge.
Stop the engine (allow to stabilise for 5 minutes) .
Draining of the
Place the vehicle on hohydropneumatic suspe
The engine should be
Remove the oil by suct
Remove the oil filter ca
Maintain the suction of
Refit a new oil filter car
Refill the engine with o
Start the engine to fill t
Stop the engine (allow
WARNING: Remove t
ESSENTIAL: Systematically check the oil level using the
8/18/2019 Carte Citroen
17/461
11
CAPACITIES (in litres)
1.4i 16V 1.6i 16V 2.0i 16V
KFU NFU RFN
3,75 3,25 4,25
1,2 1,5 1,72 ± 0,15 2
(1)
With ESP = 0,85 Without ESP =
5,8 6,2 6,2 (2) - 6,6 (3)
6,7
0,85
60
Petrol
IMPERATIVE: Systematically check the oil level using the oil dipstick.(1) = The gearbox is lubricated for life (as a guide, the TOTAL capacity is 5.85 litres after draining 3 litres) .(2) = Temperature 37°C. (3) = Temperature 45°C.
Engine type
Oil capacity with changeof cartridge
Between Min. and Max.Manual gearbox
Automatic gearbox
After drainingBraking circuit
Cooling circuit
Manual gearbox
Automatic gearbox
Steering electro-pumpreservoir
Fuel tank
AUTO.
8/18/2019 Carte Citroen
18/461
12
GE NE RAL
Engine type
Oil capacity with changeof cartridge
Between Min. and Max.
Manual gearbox
Braking circuit
Cooling circuit
Additive reservoir
Steering electro-pumpreservoir
Fuel tank
9HX 9HY
3,75
1,55
2
With ESP = 0,85 Wi
6,5
0,85
60
CAPACITIES (in litre
Diesel
1.6 HDi 16V
NOTE: (*) = Version with additional heating.IMPERATIVE: Systematically check the oil level using the oil dipstick.
C4
8/18/2019 Carte Citroen
19/461
13
Engine typeEngine with filter element
Between Min. and Max.
5-speed gearbox
Automatic gearbox
After draining
Hydraulic or brake circuit
Cooling circuit
Fuel tank
KFW NFU3 3,25
1,5 1,5
2
6
3
With ABS = 0,50 Without ABS = 0
76,56,5 (1)
54
CAPACITIES (in litres)
Petrol
ESSENTIAL: Systematically check the oil level using the oil dipstick.
1.4i 1.6i 16V
AUTO.
8/18/2019 Carte Citroen
20/461
14
GE NE RAL
Engine typeEngine with filter element
Between Min. and Max.
5-speed gearbox
Automatic gearbox
After draining
Hydraulic or brake circuit
Cooling circuit
Fuel tank
8HX 8HZ 8HX 8HZ 8HY WJY3,75 4,5
1,8 1,5 1,8 1,5 1,2
2
With ABS = 0,50 With5,7 9
54
XSARA CAPACITIES (in litre
Diesel
(1) =➔ RPO 9337 (manual dipstick with two twists).(2) = RPO 9338 ➔ (manual dipstick without twists but with a sphere).ESSENTIAL: Systematically check the oil level using the oil dipstick.
1.4 HDi 1.4 16V HDi 1.9D
➔ RPO RPO ➔ RPO RPO9884 9885 ➔ 9884 9885 ➔ (1)
8/18/2019 Carte Citroen
21/461
15
Engine type
Engine with filter element filtrante
Between Min. and Max.
5-speed gearbox
Automatic gearbox
After draining
Hydraulic or brake circuit
Cooling circuit
Fuel tank capacity
NFV 6FZ RFN 9HZ
3 4,25
1,5 1,7
1,8
6
3
0,58 litres
5,8 (1) and (2) 6,5 (1) and (2)
55
CAPACITIES (in litres)
Petrol
1.6i 1.8i 16 V 2.0i 16V 1.
(1) = With air conditioning.(2) = Without air conditioning.(3) = RPO 9884 ➔ = Restyled XSARA PICASSO.ESSENTIAL: Systematically check the oil level using the oil dipstick.
AUTO.
8/18/2019 Carte Citroen
22/461
16
GE NE RAL
Engine type
Engine with filter element
Between Min. and Max.
5-speed gearbox
Hydraulic or brake circuit
Cooling circuit
Fuel tank capacity
HFX KFW NFU 9H
3 3,25 3,7
1,5 1,5
2
With ABS = 0,45 - Without A
8
55
BERLINGO CAPACITIES (in litre
Petrol
1.1i 1.4i 1.6i 16V
(1) = Manual dipstick without twists but with a sphere.ESSENTIAL: Systematically check the oil level using the oil dipstick.
1.4i 16
8/18/2019 Carte Citroen
23/461
17
LUBRICANTS - TOTAL recommended oils
EVOLUTIONS (YEAR 2004).
CITROËN C4
Petrol engine versions except 2.0 i 16V 180 hp (132 kW) :Normal maintenance interval: 30 000 km (20 000 miles) .Severe maintenance interval: 20 000 km (12 000 miles) .
Petrol engine version 2.0L i 16V 180 hp (132 kW) :Normal maintenance interval: 20 000 km (12 500 miles) .Severe maintenance interval: 15 000 km (10 000 miles) .
Diesel engine versions:WARNING: Vehicles HDi FAP (*) do not accept the energy economyoil TOTAL ACTIVA FUTUR 9000 5W30 for France, TOTAL QUARTZFUTURE 9000 5W30 outside France .
DV6 engines:Normal maintenance interval: 20 000 km (12 500 miles).Severe maintenance interval: 15 000 km (10 000 miles).
DW engines:Normal maintenance interval: 30 000 km (20 000 miles).Severe maintenance interval: 20 000 km (12 000 miles).
New Look CITROËN C5
Petrol engine versions:Normal maintenance intervaSevere maintenance interva
Diesel engine versions:
WARNING: Vehicles HDi FA
oil TOTAL ACTIVA FUTUR FUTURE 9000 5W30 outsid
DV6 engines:Normal maintenance intervaSevere maintenance interva
DW engines :Normal maintenance intervaSevere maintenance intervaESSENTIAL: For all vehicletenance interval, use exclu
9000 or any other oils offerThese oils offer specificationorms ACEA A3 OR API SJFailing this, it is essential tocovering severe operating c
8/18/2019 Carte Citroen
24/461
18
GE NE RAL
LUBRICANTS - TOTAL recommended o
Use of oil grade 10W40.It is possible to use the semi-synthetic oil 7000 10W40 on HDi and HDiFAP vehicles.
WARNING: To avoid difficulties when starting from cold (< 20°C) , use5W40 oil.For more details, see the oil usage table (paragraph 3.3) .
Commercial description for energy economy oil.
TOTAL ACTIVA FUTUR 9000 5W30 (France only) .TOTAL QUARTZ FUTUR 9000 5W30 (except France) .The exclusions for use of this oil are the following:- XSARA VTS 2.0 16V (XU10J4RS).- JUMPER/RELAY 2.8 HDi and 2.8 TDi (SOFIM engine).- HDi FAP vehicles.- CITROËN C3 HDi 16V (DV4TED4).- CITROËN C8 2.2i (EW12J4).- CITROËN C4 and C5 2.0i (EW10A).- CITROËN C4 (EW10J4S).
Engine oil norms.
Current norms.The classification of these engine oils is established by the followingrecognised organisations:- S.A.E : Society of Automotive Engineers.- API : American Petroleum Institute.- ACEA : Association des Constructeurs Européens d'Automobiles.
S.A.E. Norms - Table foSelection of engine oil gcountries of distribution
Evolution of the normsACEA 2003 norms.The meaning of the first lto the type of engine:
A: petrol and dua
B: diesel enginesThe figure following the f3: high performance oils4: oils specifically for dire5: very high performancedirect injection diesel eng
Example:- ACEA A3: high performLPG engines.- ACEA A/B: blended oilpermitting better fuel eco
NOTE: From 01/01/200creation of the norm (ex
8/18/2019 Carte Citroen
25/461
19
LUBRICANTS - TOTAL recommended oils
API Norms:The meaning of the first letter has not changed, it still corresponds to thetype of engine:S: petrol and dual fuel petrol / LPG engines.C: diesel engines.The second letter corresponds to the degree of evolution of the oil(ascending order) .Example: Norm SL is more severe than norm SJ, corresponding to
a higher level of performance.Recommendations.ESSENTIAL: To preserve engine performances, all engines fitted inCITROËN vehicles must be lubricated with high quality oils (synthetic or semi-synthetic) .CITROËN engines are lubricated at the factory with TOTAL oil of gradeS.A.E 5W-30.TOTAL oil of grade S.A.E 5W-30 allows improved fuel economies(approx 2.5% ) .The oil 5W30 is used only for the following engines (year 2004) :- XU10 J4RS : XSARA VTS 2.0i 16V (3-door).- SOFIM : JUMPER / RELAY 2.8 TDi and 2.8 HDi.
- HDi : With particle filter (FAP).- DV4 TED4 : CITROËN C3 1.4 16V HDi.- EW 12J4 : CITROËN C8 2.2i.- EW 10A : CITROËN C4 and C5 2.0i.- EW10J4S engine : CITROËN C4.
WARNING: CITROËN engineto be lubricated with oils adh- ACEA AI-98 and API SJ/CF
Denomination of TOTAL oils a- TOTAL ACTIVA (France only- TOTAL QUARTZ (outside Fr
Summary.Norms to be respected for eng
Year Engine types conc
Petrol and LPG dua2003
Diesel engines
(*) It is essential not to use eng
XU10J4RS, SOFIM 2.8 TDi anwith particle filter EW10A, EW
8/18/2019 Carte Citroen
26/461
20
GE NE RAL
LUBRICANTS - TOTAL recommended o
Classes and grades of TOTAL recommended engine oils.
The oils distributed in each country are suited to the local climaticconditions.Blended oils for all engines (petrol, diesel and dual fuel petrol/LPG) :
S.A.E. ACEA APInorms norms norms
TOTAL ACTIVA 9000 A3/B3/ TOTAL QUARTZ 9000
5W40B4
TOTAL ACTIVA FUTUR 9000 (*) SL/CFTOTAL QUARTZ FUTUR 9000 (*)
5W30 A5/B5
TOTAL ACTIVRAC 10W40 A3/B3
(*) Blended oils for all engines giving fuel economy.Oils for petrol, diesel and dual fuel petrol/LPG engines:
S.A.E. ACEA APInorms norms norms
TOTAL ACTIVA 7000
TOTAL QUARTZ 700010W40
TOTAL QUARTZ 9000 0W40 A3 SL
TOTAL ACTIVA 7000TOTAL QUARTZ 7000
15W50
Oils specifically for d
TOTAL ACTIVA DIESETOTAL QUARTZ DIES
TOTAL ACTIVA DIESE
8/18/2019 Carte Citroen
27/461
21
LUBRICANTS - TOTAL recommended oils
TOTAL
Synthetic 9000
0W40 5W30
Temp
Cold countries
Engine types
EW10J4S (CITROËN C4) X
X
X
EW12J4 (CITROËN C8 2.2i 16V)
EW10A(CITROËN C4 and C5)
HDi engines with FAP (*)
Others HDi engines
SOFIM 2.8 HDi and 2.8 TDi (RELAY)
DV4 TED4 (C3 1.6 16V HDi)
Indirect injection diesel engines
Petrol engines
Diesel engines
Oil usage table
X
X
X
(*) Do not use this oil in cold climatic conditions (temperature less than - 20°C ) .See the table below for the choice of TOTAL engine oil grades to be used according to the climatic co
Others petrol engines X
X
X
X
8/18/2019 Carte Citroen
28/461
22
GE NE RAL
LUBRICANTS - TOTAL recommended o
E4AP006D
8/18/2019 Carte Citroen
29/461
23
FRANCE
Metropolitan FRANCE
Metropolitan FRANCE
New CaledoniaGuadeloupeSaint martinReunion
9000 5W407000 15W50
Martinique 7000 10W40GuyanaTahitiMauritiusMayotte
LUBRICANTS - TOTAL recommended oils
Blended oils for all engines, su
ENGINE OILS
TOTAL ACTIVRAC
TOTAL ACTIVA
Blended oils for all engines
9000 5W40FUTUR 9000 5W30 (*)
7000 10W40
Oils specifically for petrdual-fuel petrol / LPG en
(*) Blended oils for all engines, giving fuel economy.
8/18/2019 Carte Citroen
30/461
24
GE NE RAL
EUROPE
7000 10
9000 0W
7000 10
7000 109000 0W
7000 109000 0W
7000 10
7000 109000 15
7000 10
Germany
Austria
Belgium
Bosnia
Bulgaria
Cyprus
Croatia
LUBRICANTS - TOTAL recommended o
ENGINE
TOTAL QUARTZ
Blended oils for all engines Oils specifically fdual-fuel petrol /
9000 5W40FUTUR 9000 5W30 (*)
(*) Blended oils for all engines, giving fuel economy.
8/18/2019 Carte Citroen
31/461
25
EUROPE
7000 10W40
9000 0W407000 10W407000 15W40
7000 10W409000 0W40
7000 10W40
7000 10W40
7000 15W40
7000 10W409000 0W40
Denmark
Spain
Estonia
Finland
Great Britain
Greece
Holland
LUBRICANTS - TOTAL recommended oils
ENGINE OILS
TOTAL QUARTZ
Blended oils for all engines Oils specifically for petrdual-fuel petrol / LPG e
9000 5W40FUTUR 9000 5W30 (*)
(*) Blended oils for all engines, giving fuel economy.
LUBRICANTS TOTAL d d
8/18/2019 Carte Citroen
32/461
26
GE NE RAL
EUROPE
7000 10W
9000 0W
7000 10W
7000 10W9000 0W
7000 10W
Hungary
Italy
Ireland
Iceland
Latvia
Lithuania
Macedonia
LUBRICANTS - TOTAL recommended o
ENGINE
TOTAL QUARTZ
Blended oils for all engines Oils specifically fdual-fuel petrol /
9000 5W40FUTUR 9000 5W30 (*)
(*) Blended oils for all engines, giving fuel economy.
LUBRICANTS TOTAL d d il
8/18/2019 Carte Citroen
33/461
27
EUROPE
7000 10W40
7000 15W50
7000 10W40
7000 10W409000 0W40
7000 10W40
7000 10W409000 0W40
Malta
Moldavia
Norway
Poland
Portugal
Slovakia
Czech Republic
LUBRICANTS - TOTAL recommended oils
ENGINE OILS
TOTAL QUARTZ
Blended oils for all engines Oils specifically for petrdual-fuel petrol / LPG en
9000 5W40FUTUR 9000 5W30 (*)
(*) Blended oils for all engines, giving fuel economy.
LUBRICANTS TOTAL d d
8/18/2019 Carte Citroen
34/461
28
GE NE RAL
EUROPE
7000 10W7000 15W9000 0W
7000 10W9000 0W
7000 10W
7000 10W9000 15W9000 0W
Romania
Russia
Slovenia
Sweden
Switzerland
Turkey
LUBRICANTS - TOTAL recommended o
ENGINE
TOTAL QUARTZ
Blended oils for all engines Oils specifically fdual-fuel petrol /
9000 5W40FUTUR 9000 5W30 (*)
(*) Blended oils for all engines, giving fuel economy.
LUBRICANTS TOTAL recommended oils
8/18/2019 Carte Citroen
35/461
29
EUROPE
7000 10W409000 0W40
Ukraine
Serbia-Montenegro
LUBRICANTS - TOTAL recommended oils
ENGINE OILS
TOTAL QUARTZ
Blended oils for all engines Oils specifically for petrdual-fuel petrol / LPG en
9000 5W40FUTUR 9000 5W30 (*)
(*) Blended oils for all engines, giving fuel economy.
LUBRICANTS TOTAL recommended o
8/18/2019 Carte Citroen
36/461
30
GE NE RAL
OCEANIA
AFRICA
7000 10W
Australia
New Zealand
Algeria, South Africa,Ivory Coast, Egypt,Gabon, Ghana, Kenya,Madagascar, Morocco,Nigeria, Senegal, Tunisia
LUBRICANTS - TOTAL recommended o
ENGINE
TOTAL QUARTZ
Blended oils for all engines Oils specifically fdual-fuel petrol /
9000 5W40
FUTUR 9000 5W30 (*)
7000 10W
7000 15W
TOTAL QUARTZ
Blended oils for all engines Oils specifically fdual-fuel petrol /
9000 5W40
(*) Blended oils for all engines, giving fuel economy.
LUBRICANTS - TOTAL recommended oils
8/18/2019 Carte Citroen
37/461
31
CENTRAL AND SOUTH AMERICA
Argentina
Brazil
Chile
Cuba
Mexico
Paraguay
Uruguay
LUBRICANTS - TOTAL recommended oils
7000 10W407000 15W50
ENGINE OILS
TOTAL QUARTZ
Blended oils for all engines Oils specifically for petrdual-fuel petrol / LPG en
9000 5W40
LUBRICANTS - TOTAL recommended o
8/18/2019 Carte Citroen
38/461
32
GE NE RAL
SOUTH-EAST ASIA
China
South Korea
Hong Kong
India - Indonesia
Japan
Malaysia
Pakistan
LUBRICANTS - TOTAL recommended o
7000 10W
7000 15W7000 10W
7000 15W
7000 10W7000 15W
7000 15W
ENGINE
TOTAL QUARTZ
Blended oils for all engines Oils specifically fodual-fuel petrol / L
9000 5W40FUTUR 9000 5W30 (*)
9000 5W40
9000 5W40FUTUR 9000 5W30 (*)
9000 5W40
(*) Blended oils for all engines, giving fuel economy.
LUBRICANTS - TOTAL recommended oils
8/18/2019 Carte Citroen
39/461
33
SOUTH-EAST ASIA
Philippines
Singapore
Taiwan
Thailand
Vietnam
LUBRICANTS TOTAL recommended oils
7000 15W50
7000 10W407000 15W50
7000 15W50
ENGINE OILS
TOTAL QUARTZ
Blended oils for all engines Oils specifically for petrdual-fuel petrol / LPG en
9000 5W40
(*) Blended oils for all engines, giving fuel economy.
LUBRICANTS - TOTAL recommended o
8/18/2019 Carte Citroen
40/461
34
GE NE RAL
MIDDLE EAST
7000 15W
7000 10W7000 15W
7000 15W
Saudi Arabia - Bahrain
DubaiUnited Arab Emirates
Iran
Israel - Jordan - Kuwait - Lebanon
Oman - Qatar - Syria - Yemen
LUBRICANTS TOTAL recommended o
ENGINE
TOTAL QUARTZ
Blended oils for all engines Oils specifically fdual-fuel petrol /
9000 5W40
LUBRICANTS - TOTAL recommended oils
8/18/2019 Carte Citroen
41/461
35
LUBRICANTS TOTAL recommended oils
GEARBOX OILS
TOTN
T
TSp
Sp
Manual and piloted manualgearboxes
MB3 automatic gearbox
4HP20 and AL4 autoactiveautomatic gearboxes
All countries
Sp
TOT
AM6 autoactive automatic gearbox
Transfer box and rear axle
LUBRICANTS - TOTAL recommended o
8/18/2019 Carte Citroen
42/461
36
GE NE RAL
U C S O eco e ded o
POWER STEERING OILS
ENGINE COOLANT FLUID
Power steering
All countries
All countries CITROËN fluidProtection: -35C°
2 Litres
5 Litres
20 Litres
210 Litres
99
99
99
99
PacksGLYS
Very cold countries
Power steering all vehicles(except CITROËN C4 and C5)
Power steeringC4 and C5
LUBRICANTS - TOTAL recommended oils
8/18/2019 Carte Citroen
43/461
37
BRAKE FLUIDSynthetic brake fluid
HYDRAULIC SYSTEM
WARNING: TOTAL FLUIDE LDS fluid cannot be blended with TOTAL LHM PLUS.
WARNING: CITROËN C5: Use exclusively TOTAL FLUIDE LDS suspension fluid.
All countries TOTAL HY
All countries CITROËN fluid
0,5 Litre
1 Litre
5 Litres
Packs
PacksNorm
Colour
All countries
TOTAL FLUIDE LDS
TOTAL LHM PLUS
TOTAL LHM PLUSVery cold countries
Orange
Green1 Litre
LUBRICANTS - TOTAL recommended o
8/18/2019 Carte Citroen
44/461
38
GE NE RAL
SCREEN WASH FLUID
GREASINGGeneral use
All countries
Concentrated: 250 ml
Fluid readyto use
9980 33
9980 06
9980 05
ZC 9
ZC 9
ZC 9
Packs CITROË
1 Litre
5 Litres
TOTAL MULTIS 2
TOTAL SMALL MECHANISMSAll countries
Note: NLGI = National Lubrificating Grease Institude.
ENGINE OIL CONSUMPTION
8/18/2019 Carte Citroen
45/461
39
I - Oil consumption depends on:- the engine type.- how run-in or worn it is.- the type of oil used.- the driving conditions.
II - An engine can be considered RUN-IN after:- 3,000 miles (5,000 km) for a PETROL engine.- 6,000 miles (10,000 km) for a DIESEL engine.
III - MAXIMUM PERMISSIBLE oil consumption for a RUN-IN engine:- 0.5 litres per 600 miles (1,000 km) for a PETROL engine.- 1 litre per 600 miles (1,000 km) for a DIESEL engine.
DO NOT INTERVENE BELOW THESE VALUES.
IV - OIL LEVEL: The level should NEVER be above the MAX. mark on the dipstick after cha- This excess oil will be used up rapidly.
- It will reduce the engine output and adversely affect the operation of the air circuits a
ENGINE SPECIFICATIONSE N
8/18/2019 Carte Citroen
46/461
Petrol engine
Engine type
Cubic capacity (cc)
Bore/stroke
Compression ratio
Power ISO or EEC (KW - rpm)
Torque ISO or EEC (m.daN - rpm)
TU1JP TU3JP ET3J4 TU5JP+ TU5JP4
HFX KFW KFU NFV NFU
1124 1360 1587
72/69 75/77 78,5/82
10,5/1 11/1 10,5/1 11/1
44,1-5500 55-5500 65-5250 70-5700 80-5800
94-3500 12-2800 13,3-4250 13,5-3000 14,7-4000
40
GI NE
All Types
ENGINE SPECIFICATIONS
8/18/2019 Carte Citroen
47/461
41
Diesel engines
Engine type
Cubic capacity (cc)
Bore/stroke
Compression ratio
Power ISO or EEC (KW - rpm)
Torque ISO or EEC (m.daN - rpm)
DV4TD DV6TED4DV6
ATED4D
8HX 8HZ 9HY 9HZ 9HX W
1398 1560 1
73,7/82 75/88,3 82
17,9/1 18/1 2
50-4000 80-4000 66,2-4000 51
15-1750 16-2000 24-1750 21,5-1750 12,
All Types
E N G SPECIAL FEATURES - TIGHTENINXSARA
8/18/2019 Carte Citroen
48/461
42
GI NE
Pow
1
2
3
4
5
67
Engine: KFW
B1BP1EYD
SPECIAL FEATURES - TIGHTENINGINGING TORQUES (m.daN)
8/18/2019 Carte Citroen
49/461
43
Power un
1
2
3
4
5
67
8
9
10
Engine: NFV
B1BP21HP
E N G SPECIAL FEATURES - TIGHTENINXSARA
8/18/2019 Carte Citroen
50/461
44
GI NE
Pow
1
2
3
4
5
67
8
9
Engine: NFU
B1BP2GGP
SPECIAL FEATURES - TIGHTENINGING TORQUES (m.daN)
8/18/2019 Carte Citroen
51/461
45
Tighteninging torques (m.d
Engine type KFW NFV
Crankshaft Pre-tightening 2 ± 0,2
bearing screws Angular tightening 45°
Connecting rod
screwsTightening 3,8 ± 0,4
Flywheel screw Tightening 6,5 ± 0,7
Crankshaft
pinion screw Tightening 10 ± 1
Camshaft pulley
screw Tightening 8 ± 0,8
Camshaft hubs
Camshaft hub
screwTightening
SPECIAL FEATURES - TIGHTENINGING
S /
E N G C4
8/18/2019 Carte Citroen
52/461
Gearbox under the engine
1 6 ± 0,6
2 6 ± 0,1
3 4,5 ± 0,4
11 4 ± 0,4
12 4 ± 0,4
13 4 ± 0,4
14 4 ± 0,4
15 4 ± 0,416 2 ± 0,2
17 4 ± 0,4
18 5,4 ± 0,5
B1BP36BD
Suspensions for engine/gearbox assembly
46
GI NE
Engine: KFU
Gearbox on RH side
B1BP36DD
B1BP36CD
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
E i KFU
8/18/2019 Carte Citroen
53/461
47
Cylinder he
1 Inlet air pressure sensor2 Motorised butterfly housing fixing scre3 Coolant outlet housing screw
4 Oxygen sensorCatalytic converter fixing nuts (*)
5 Pre-tightening
TighteningCheck the tightening
6 Exhaust manifold nuts7 Exhaust manifold fixing stud
Cylinder head bolts (*)8 Pre-tightening
TighteningAngular tightening
9 Inlet manifold screws10 Valve cover screws (*)11 Camshaft bearing cap screws (*)
12 Sparking plugs13 Camshaft dephaser electrovalve fixing
(VVT)
Engine: KFU
B1BP368P
(*) = IMPERATIVE: Respect the tightening sequence (see following page) .
8/18/2019 Carte Citroen
54/461
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: KFU
8/18/2019 Carte Citroen
55/461
49
Cylinder bl
14 Crankshaft bearing cap sealing screw
15 Knock sensor
16 Coolant pump stud screw
17 Coolant pump cover screw
18 Screw of coolant pump body on cylind
19 Cooling circuit plug20 Oil circuit plugs
21 Flywheel screw (*)
22 Con rod cap fixing nut
23 Accessories drive belt pulley screw
Crankshaft pinion screw
24 Tightening
Angular tightening
Crankshaft bearing cap cover screw (*)
25 Tightening
Angular tightening
Engine: KFU
B1DP1KVP
(*) = IMPERATIVE: Respect the tightening sequence (see following page) .
E N GI
SPECIAL FEATURES - TIGHTENING TO
Engine: KFU
C4
8/18/2019 Carte Citroen
56/461
50
INE
Engine: KFU
B1DP05BC
IMPERATIVE: Respect the tightening sequence
Cylinder block
(14) Crankshaft bearing cap sealing screw
(25) Crankshaft bearing cap cover screw (21) Flywheel screw
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: KFU
8/18/2019 Carte Citroen
57/461
51
Lubricatio
26 Oil gauge screw
27 Electric oil gauge fixng screw
28 Oil filter support screw
29 Strainer fixing screw
30 Oil pressure switch
31 Oil sump screw
32 Drain plug
33 Oil pump screw
Engine: KFU
B1BP369P
E N GI
SPECIAL FEATURES - TIGHTENING TO
Engine: KFU
C4
8/18/2019 Carte Citroen
58/461
52
NE
T
34 Inlet camshaft dephaser plug (VV
Inlet camshaft dephaser screw (V
35 Pre-tightening
Tightening
36 Guide roller screw37 Exhaust camshaft pulley screw
38 Tensioner roller screw
Engine: KFU
B1EP1GPD
SPECIAL FEATURES - TIGHTENING TORQUES (m
Engine: KFU
8/18/2019 Carte Citroen
59/461
53
Accessori
39 Alternator support fixing screw
40 Alternator power circuit fixing nut
41 Alternator fixing screw
42 Aircon compressor fixing screw
43 Aircon compressor support fixing scre
44 Bottom screw fixing tensioner roller su
45 Top screw fixing tensioner roller suppo
Engine: KFU
B1BP36AP
SPECIAL FEATURES - TIGHTENING TO
Suspensions for engine/gearbox assembly
E N GI N
C4
8/18/2019 Carte Citroen
60/461
54
Gearbox below the engine
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
13 4 ± 0,414 4 ± 0,415 5,4 ± 0,516 6 ± 0,617 4 ± 0,4
18 6 ± 0,619 2 ± 0,220 4 ± 0,421 4 ± 0,4
B1BP35WD
Suspensions for engine/gearbox assembly
Engine: NFU
Gearbox on RH side
B1BP35YD
B1BP35XD
(A) MA manual gearbo(B) AL4 automatic gea
NE
SPECIAL FEATURES - TIGHTENING TORQUES (m.
Engine: NFU
8/18/2019 Carte Citroen
61/461
55
Cylinder he1 Inlet air pressure sensor2 Motorised butterfly housing fixing scre3 Inlet manifold nuts4 Valve cover screws (*)5 Coolant outlet housing screw6 Thermostat fixing screw7 Oxygen sensor
Catalytic converter fixing nuts (*)8 Pre-tightening
TighteningCheck the tightening
9 Exhaust manifold nuts10 Exhaust manifold fixing stud11 Lubrication plug
Cylinder head bolts (*)12 Tightening
Angular tightening13 Camshaft bearing cap screws (*)14 Inlet manifold fixing stud15 Engine coolant temperature sensor (CM16 Engine coolant temperature sensor (ins17 Sparking plugs
g
B1BP362P
(*) = IMPERATIVE: Respect the tightening sequence (see following page) .
E N GI N
SPECIAL FEATURES - TIGHTENING TO
Engine: NFU
C4
8/18/2019 Carte Citroen
62/461
56
NE
Cylin
18 Coolant pump screw
19 Oil plug
20 Con rod cap bolt
21 Seal plate screw, flywheel end
22 Flywheel screw (*)
23 Seal plate screw, timing end24 Coolant inlet manifold screw
25 Crankshaft pinion screw
Tightening
Angular tightening
26 Crankshaft bearing cap screw
Tightening
Angular tightening
27 Accessories drive belt pulley scr
28 Knock sensor
g
B1DP1KUP
(*) = IMPERATIVE: Respect the tightening sequence (see following page) .
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: NFU
8/18/2019 Carte Citroen
63/461
57
g
B1JP063C
Sequence of tightening the nuts (8) (Catalytic converter) (22) Sequence of
IMPERATIVE: Respect the tightening sequence.
E N GI N
SPECIAL FEATURES - TIGHTENING TO
Engine: NFU
C4
8/18/2019 Carte Citroen
64/461
58
NE
Lub
29 Strainer fixing
30 Oil gauge screw
31 Piston skirt spray jet
32 Drain plug
33 Oil sump screw
34 Oil pressure switch
35 Oil circuit plugs
36 Oil filter support screw
37 Oil level sensor
38 Oil pump screw
B1BP363P
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: NFU
8/18/2019 Carte Citroen
65/461
59
Timing
39 Camshaft pulley screw
40 Guide roller screw
41 Tensioner roller screw
B1BP1GMP
E N GI N
SPECIAL FEATURES - TIGHTENING TO
Engine: NFU
C4
8/18/2019 Carte Citroen
66/461
60
E
Acce
42 Alternator support fixing screw
43 Alternator power circuit fixing nu
44 Alternator fixing screw
45 Aircon compressor fixing screw
46 Tensioner roller support fixing sc
47 Bottom screw fixing tensioner ro
48 Top screw fixing tensioner roller
B1BP364P
SPECIAL FEATURES - TIGHTENING TORQUES (m.
Suspensions for engine/gearbox assembly
8/18/2019 Carte Citroen
67/461
61
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,613 1,9 ± 0,2
B1BP35TD
Engine: RFJ
RH side Tor
B1BP35VD
B1BP35UD
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Engine: RFJ
C4
8/18/2019 Carte Citroen
68/461
62
E
Cylin
Valve cover screws (*)1 Pre-tightening
Tightening
2 Oxygen sensor
3 Exhaust manifold nuts
4 Coolant outlet housing fixing nut
5 Coolant outlet housing bolts
6 Motorised butterfly housing fixing
7 Inlet manifold fixings
8 Inlet manifold fixing studs
Cylinder head bolts (*)Pre-tightening 1
Pre-tightening 29 Angular slacken
TighteningAngular tightening
10 Sparking plugs
B1BP35MP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFJ
8/18/2019 Carte Citroen
69/461
63
Cylinder he
11 Camshaft bearing cap screws (*)
Pre-tightening
Tightening
12 Exhaust manifold fixing stud
13 Coolant outlet housing fixing stud
14 Engine coolant temperature sensor
15 Inner timing cover screw
16 Electrovalve fixing screw (VVT)
B1BP35MP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Engine: RFJ
C4
8/18/2019 Carte Citroen
70/461
64
E
B1DP05BC
IMPERATIVE: Respect the tightening sequence
Cylinder head
(1) Valve cover screws
(9) Cylinder head bolts (11) Camshaft bearing
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFJ
8/18/2019 Carte Citroen
71/461
65
Cylinder blo
17 Oil circuit plugs
Coolant pump screw (*)
18 Pre-tighteningTightening
19 Cooling circuit plug
Accessories drive belt pulley screw
20 TighteningAngular tightening
Flywheel screw (*)21 Pre-tightening
Tightening
Angular tightening
B1DP1KSP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
C li
Engine: RFJ
C4
8/18/2019 Carte Citroen
72/461
66
E
Cylin
Crankshaft bearing cap cover scr
Pre-tightening
22 Tightening
Angular tightening
23 Crankshaft bearing cap sealing s
Con rod cap screw (*)
Pre-tightening
24 Tightening
Angular tightening
25 Knock sensor
B1DP1KSP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engine: RFJ
C li d h d
8/18/2019 Carte Citroen
73/461
67
B1DP05BC
IMPERATIVE: Respect the tightening sequence.
Cylinder head
(22) Crankshaft bearing cap screws
(24) Con rod cap screws (21) Flywheel screw (1
B1CP0GCC
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Lub
Engine: RFJ
C4
8/18/2019 Carte Citroen
74/461
68
Lub
26 Oil gauge screw
27 Oil filter support screw
28 Anti-emulsion plate fixing screw
29 Oil level sensor fixing screw
30 Drain plug
31 Oil sump screw
32 Oil pressure switch
33 Oil strainer fixing nuts
34 Oil strainer stud
Coolant pump screw
35 Pre-tightening
Tightening
B1BP35NP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
Engine: RFJ
8/18/2019 Carte Citroen
75/461
69
Timing
Exhaust camshaft pulley screw
36 Pre-tightening
Tightening
37 Cap
Inlet camshaft pulley screw
38 Pre-tighteningTightening
39 Tensioner roller screw
Guide roller screw
40 Pre-tightening
Tightening
B1EP1GJP
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Acce
Engine: RFJ
C4
8/18/2019 Carte Citroen
76/461
70
Acce
41 Accessories support fixing stud
Accessories support fixings
42 Pre-tightening
Tightening
43 Alternator top fixing screw
44 Alternator power circuit fixing nu
45 Aircon compressor fixing screw
46 Alternator bottom fixing screw
47 Screw for fixing the automatic ten
for the accessories drive belt
B1BP35PP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Power un
Engines: 6FZ - RFN
8/18/2019 Carte Citroen
77/461
71
Power un
1
2
3
4
5
6
78
9
10
B1BP21AP
E N GI NE
SPECIAL FEATURES - TIGHTE
Crankshaft
Engine: RFN
XSARA - XSARA PICASSO
8/18/2019 Carte Citroen
78/461
72
Crankshaft
Bearing cap fixing screws
Pre-tightening
Angular tightening
Bearing cap screws
Pre-tightening
Angular tightening
Accessories belt automatic tensioner roller
Accessories belt guide roller
Pre-tightening
Tightening
Accessories support block
Tightening (2 studs)
Pre-tightening (4 screws)
Tightening
Cylinder block
Sump
Timing belt guide roller
Pre-tighteningTightening
Timing belt tensioner roller
RH engine support
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder head
Engine: RFN
8/18/2019 Carte Citroen
79/461
73
Cylinder head
Camshaft bearing cover
Exhaust manifold
Valve cover
Camshaft pulley
Pre-tightening
Tightening
Pulley on hubTiming pinion on crankshaft
Pre-tightening
Angular tightening
Flywheel / clutch
Clutch mechanism
Flywheel
Pre-tightening (sequence 1,5,3,7,2,6,4,
Angular tightening (sequence 1,5,3,7,2,6,4,
B1CP089C
E N GI NE
SPECIAL FEATURES - TIGHTE
Lubrication ci
Engine: RFN
XSARA - XSARA PICASSO
8/18/2019 Carte Citroen
80/461
74
b ca o c
Oil pump closing plate
Oil pump
Pre-tightening
Tightening
Injection circ
Common injection rail fixing screws
Cooling circ
Coolant pump
Pre-tightening (sequence 1,2
Tightening (sequence 1,2
Coolant inlet housing
B1GP08WC
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Suspensions for engine/gearbox assembly
Engine: RFN
8/18/2019 Carte Citroen
81/461
75
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,6
13 1,9 ± 0,2
B1BP35TD
g
Gearbox on RH side Gearbox
B1BP35VD
B1BP35UD
Gearbox on LH side
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
Engine: RFN
C4
8/18/2019 Carte Citroen
82/461
76
y
Valve cover screws (*)
1 Pre-tightening
Tightening
2 Exhaust manifold stud
Exhaust manifold nuts
3 Tightening on heat shield
Tightening apart from on heat shield4 Oxygen sensor
5 Coolant outlet housing fixing (BS
Tightening of the nuts
Tightening of the screws
6 Thermostat fixing screw
7 Coolant outlet housing fixing stu
8 Engine coolant temperature sens
9 Inlet manifold screws
10 Motorised butterfly housing fixing
B1BP34MP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder he
Engine: RFN
8/18/2019 Carte Citroen
83/461
77
Cylinder head bolts (*)
1st pre-tightening
2nd pre-tightening
11 Angular slackening
Tightening
Angular tightening
Camshaft bearing cap cover screws (*)12 Pre-tightening
Tightening
13 EGR valve screw
14 Valve for injection of air to the exhaust
15 Inlet manifold stud
16 Inlet manifold fixing nuts
17 Sparking plugs
B1BP34MP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Engine: RFN
Cylinder head
C4
8/18/2019 Carte Citroen
84/461
78
B1DP05BC
IMPERATIVE: Respect the tightening sequence
(1) Valve cover screws
(11) Cylinder head bolts (12) Camshaft bearin
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder blo
Engine: RFN
8/18/2019 Carte Citroen
85/461
79
18 Oil circuit plugs
Coolant pump screw (*)19 Pre-tightening
Tightening
20 Cooling circuit plug
Flywheel screw (*)
21 Pre-tighteningTighteningAngular tightening
Crankshaft bearing cap cover screw (*)22 Pre-tightening
TighteningAngular tightening
B1DP1KKP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
Engine: RFN
C4
8/18/2019 Carte Citroen
86/461
8080
23 Crankshaft bearing cap sealing s
Con rod cap bolt (*)
24 Pre-tightening
Tightening
Angular tightening
25 Knock sensor
Accessories drive belt pulley scre
26 Tightening
Angular tightening
B1DP1KKP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)Engine: RFN
Cylinder head
8/18/2019 Carte Citroen
87/461
81
B1DP05BC
IMPERATIVE: Respect the tightening sequence.
(22) Crankshaft bearing cap screws
(24) Con rod cap screws (21) Flywheel screws (1
B1CP0GCC
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Lub
Engine: RFN
C4
8/18/2019 Carte Citroen
88/461
82
27 Oil gauge screw
28 Oil level sensor fixing screw
29 Drain plug
30 Oil sump screw
31 Oil pressure switch
32 Oil strainer fixing nuts
33 Oil strainer stud
Oil pump screw
34 Pre-tightening
Tightening
35 Oil filter support screw
36 Anti-emulsion plate fixing screw
B1BP34NP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
Engine: RFN
8/18/2019 Carte Citroen
89/461
83
37 Camshaft pulley screw
38 Tensioner roller screw
39 Guide roller screw
B1EP1G6P
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Acce
40 Accessories support fixing stud
Engine: RFN
C4
8/18/2019 Carte Citroen
90/461
84
40 Accessories support fixing stud
Accessories support fixings
41 Pre-tightening
Tightening
42 Alternator top fixing screw
43 Alternator power circuit fixing nu
44 Aircon compressor fixing screw45 Alternator bottom fixing screw
Screw for fixing the guide roller f
46 Pre-tightening
Tightening
47Screw for fixing the automatic tens
for the accessories drive belt
B1BP34PP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)Suspensions for engine/gearbox assembly
Engine: RFK
8/18/2019 Carte Citroen
91/461
85
1 6 ± 0,62 6 ± 0,63 4,5 ± 0,4
7 1 ± 0,18 5 ± 0,59 6,5 ± 0,610 3 ± 0,311 3 ± 0,312 6 ± 0,6
13 1,9 ± 0,2
B1BP35TD
Gearbox on RH side Gearbox
B1BP35VD
B1BP35UD
Gearbox on LH side
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
1 Exhaust manifold stud
Engine: RFK
C4
8/18/2019 Carte Citroen
92/461
86
1 Exhaust manifold stud
Exhaust manifold nuts
2 Tightening on heat shield
Tightening apart from on heat shield
3 Oxygen sensor
Coolant outlet housing fixing
4 Tightening of the nutsTightening of the screws
5 Thermostat fixing screw
6 Coolant outlet housing fixing stu
7 Engine coolant temperature sens
8 Motorised butterfly housing fixing
9 Inlet manifold screws
10 Inlet manifold fixing nuts
11 Inlet manifold stud
B1BP35QP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder he
Cylinder head bolts (*)
Engine: RFK
8/18/2019 Carte Citroen
93/461
87
Cylinder head bolts ( )
1st pre-tightening
12 2nd pre-tightening
Angular slackening
Tightening
Angular tightening
Valve cover screws (*)
13 Pre-tightening
Tightening
14 Sparking plugs
Camshaft bearing cap cover screws (*)
15 Pre-tightening
Tightening
16 Valve for injection of air to the exhaust
B1BP35QP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
E N GI NE
SPECIAL FEATURES - TIGHTENING TOEngine: RFK
IMPERATIVE R t th ti ht i
Cylinder head
C4
8/18/2019 Carte Citroen
94/461
88
B1DP05BC
IMPERATIVE: Respect the tightening sequence
(12) Valve cover screws
(13) Cylinder head bolts (15) Camshaft bearin
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder blo
17 Oil circuit plugs
Engine: RFK
8/18/2019 Carte Citroen
95/461
8989
17 Oil circuit plugs
Coolant pump screw (*)
18 Pre-tightening
Tightening
19 Cooling circuit plug
Flywheel screw (*)
20 Pre-tighteningTightening
Angular tightening
Crankshaft bearing cap cover screw (*)
21 Pre-tightening
Tightening
Angular tightening
B1DP1KTP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
22 Crankshaft bearing cap sealing s
Engine: RFKC4
8/18/2019 Carte Citroen
96/461
90
22 Crankshaft bearing cap sealing s
Con rod cap bolt (*)
23 Pre-tightening
Tightening
Angular tightening
24 Knock sensor
Accessories drive belt pulley scre
25 Tightening
Angular tightening
B1DP1KTP
(*) = IMPERATIVE: Respect the tightening sequence (see following page).
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)Engine: RFK
IMPERATIVE: Respect the tightening sequence
Cylinder head
8/18/2019 Carte Citroen
97/461
9191
B1DP05BC
IMPERATIVE: Respect the tightening sequence.
(21) Crankshaft bearing cap screws
(23) Con rod cap screws (20) Flywheel screws (1
B1CP0GCC
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Lub
26 Oil gauge screw
Engine: RFKC4
8/18/2019 Carte Citroen
98/461
92
g g
27 Oil level sensor fixing screw
28 Drain plug
29 Oil sump screw
30 Oil pressure switch
31 Oil strainer stud
Oil pump screw32 Pre-tightening
Tightening
33 Oil strainer fixing nuts
34 Oil filter support screw
35 Anti-emulsion plate fixing screw
B1BP35RP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
36 Camshaft pulley screw
Engine: RFK
8/18/2019 Carte Citroen
99/461
93
p y
37 Camshaft dephaser cap (VVT)
Inlet camshaft pulley screw
38 Pre-tightening
Tightening
39 Tensioner roller screw
40 Guide roller screw
B1EP1GKP
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Acce
41 Accessories support fixing stud
Engine: RFKC4
8/18/2019 Carte Citroen
100/461
94
Accessories support fixings42 Pre-tightening
Tightening
43 Alternator top fixing screw
44 Alternator power circuit fixing nu
45 Aircon compressor fixing screw
46 Alternator bottom fixing screw
Screw for fixing the guide roller f47 Pre-tightening
Tightening
48Screw for fixing the automatic tensfor the accessories drive belt
B1BP35SP
8/18/2019 Carte Citroen
101/461
E N GI NE
SPECIAL FEATURES - TIGHTENINGEngines 8HX
Cran
Bearing cap fixing screws
XSARA
8/18/2019 Carte Citroen
102/461
96
Pre-tightening
Slackening Y
Tightening
Angular tightening 1
Con rod nuts
Pre-tighteningSlackening Y
Tightening 1,5
Angular tightening 100
Accessories drive pulley
Pre-tightening 3
Angular tightening 180
Cylind
Sump 1
Timing belt guide roller 4,5 ± 0,4Timing belt tensioner roller 3 ± 0,3
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)Engines 8HX
Cylin
Camshaft bearing covers
P ti ht i
8/18/2019 Carte Citroen
103/461
97
Pre-tightening
Tightening
Fixing of camshaft sub-assemblies on cylinder head
Pre-tightening
Tightening
Exhaust manifold 2,5
Valve cover 2,5Camshaft pulley 4,3
Fly
Flywheel
Pre-tightening 1,7
Angular tightening 70° ± 5°
Clutch mechanism 2
Lubrica
Oil pump assembly
Pre-tightening 0,5
Tightening 0,9Coolant/oil heat exchanger 1
E
N GI NE
SPECIAL FEATURES - TIGHTENINGEngines
Spherical-base screws for diesel injection fixing fork
XSARA
8/18/2019 Carte Citroen
104/461
98
p j g
Fuel high pressure common injection rail on engine block
Unions on fuel high pressure common injection rail
Pre-tightening
Tightening
Diesel injection pump on support
Union on diesel injection pump
Diesel injection pump pulley
Union on diesel high pressure pump
Coolant pump
Pre-tightening
Tightening
Coolant outlet housing
Pre-tightening
Tightening
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)Suspensions for engine/gearbox assembly
Engines: 9HX - 9HY - 9HZ
RH engine support Tor
8/18/2019 Carte Citroen
105/461
99
Impact absorber LH engin
1 6 ± 0,6
2 5,5 ± 0,5
3 6 ± 0,6
7
8
9 4 ± 0,4
10
11
B1BP38CC
B1BP38EC
B1BP38DC
B1BP38FC
E
N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
1 Air inlet manifold
2 Oil t
Engine: 9HYC4
8/18/2019 Carte Citroen
106/461
100
2 Oil trap
Camshaft bearing covers
3 Pre-tightening
Tightening
B1BP39YP B1DP1D7D
(3) Camshaft bearing co
(4) Camshaft bearing co
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder he
Camshaft bearing cover studs
4 Pre-tightening
Engine: 9HX
8/18/2019 Carte Citroen
107/461
101
4 Pre tightening
Tightening
5 Exhaust gas recycling electrovalve (EG
Cylinder head
6 Pre-tightening
Tightening
Angular tightening7 Vacuum pump
Coolant outlet housing
8 Pre-tightening
Tightening
B1DP05BC
(6) Sequence for tightening the cylinder head bolts
B1BP39YP
E
N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
9 Exhaust manifold
10 E h t if ld t d
Engine: 9HXC4
8/18/2019 Carte Citroen
108/461
102
10 Exhaust manifold stud
11 Turbocompressor nuts
12 Catalytic converter nuts
Air flowmeter
13 Pre-tightening
Tightening
B1BP39YP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder blo
Coolant pump14 Pre-tightening
Engine: 9HX
8/18/2019 Carte Citroen
109/461
103
g g
Tightening
Con rod screws15 Pre-tightening
Angular tightening
Flywheel (according to equipment)
16 Pre-tighteningAngular tightening
Clutch mechanism
B1DP1LKP B1CP0GKC
(16) Sequence for tightening the flywheel screws
E
N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
Bearing cap fixing screws
Pre-tightening
Engine: 9HXC4
8/18/2019 Carte Citroen
110/461
104
Pre tightening
17 Slackening
Tightening
Angular tightening
18 Crankshaft bearing cap cover scr
Crankshaft bearing cap cover scr
19 Pre-tightening
Tightening
Accessories drive pulley
20 Pre-tightening
Angular tightening
B1DP1LKP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder blo
Crankshaft bearing cap cover
Tightening me
Engine: 9HX
8/18/2019 Carte Citroen
111/461
105
Tightening me
Pre-tighten the 10 screws (17) (from 1 to 1
Pre-tighten the 14 screws (19) (from 11 to
Tighten the 2 screws (18) (inside the flywhe
Slacken the screws (17) by
Tighten the 10 screws (17) (from 1 to 10) t
Tighten the screws (17) (from 1 to 10) byTighten the 14 screws (19) (from 11 to 24)
B1DP1LLD
Sequence for tightening the sc
(17) Bearing cap fixing screws (screw M9)
(18) Crankshaft bearing cap cover screws (screw M
(19) Crankshaft bearing cap cover screws (screw M
E
N GI NE
SPECIAL FEATURES - TIGHTENING TO
Lub
21Turbocharger lubrication pipe
22
Engine: 9HXC4
8/18/2019 Carte Citroen
112/461
106
22
23 Oil pressure switch
24 Oil gauge
25 Electric oil gauge
26 Piston skirt spray jets
27 Oil filter cover28 Oil filter support
29 Coolant/oil heat exchanger
30 Drain plug
31 Oil induction strainer
32 Sump
33 Oil pump assembly
B1DP1LMD
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
34 Camshaft bearing caps
Camshaft pulleys
Engine: 9HX
8/18/2019 Carte Citroen
113/461
107
Camshaft pulleys
35 Pre-tightening
Angular tightening
36 Timing belt guide roller
37 Timing belt tensioner roller
38 Timing chain tensioner
B1EP1HQD
E
N GI NE
SPECIAL FEATURES - TIGHTENING TO
Inject
Union on injector
39 Pre-tightening
Engine: 9HXC4
8/18/2019 Carte Citroen
114/461
108
Tightening
Injector fixing flange but
40 Pre-tightening
Angular tightening
41 Diesel injection pump on support
42 Diesel injection pump pulley43 Diesel fuel high pressure pump fr
B1HP22SD
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection cir
44 Diesel fuel high pressure pump rear sup
Union on diesel fuel high pressure pum
Engine: 9HX
8/18/2019 Carte Citroen
115/461
109
g p p
45 Pre-tightening
Tightening
46 Fuel high pressure common injection ra
Unions on fuel high pressure common i
47 Pre-tightening
Tightening
48 Fuel filter support
B1HP22SD
E
N GI NE
SPECIAL FEATURES - TIGHTENING TO
Acce
49 Multifunction support
50 Alternator fixing screw
Engine: 9HX
Version without particle filter
C4
8/18/2019 Carte Citroen
116/461
110
50 Alternator fixing screw
51 Alternator power circuit fixing nut
52 Accessories tensioner roller
D1AP02NC
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessorie
53 Accessories support
54 Guide roller
Engine: 9HX
Version without air conditioning
8/18/2019 Carte Citroen
117/461
111
D1AP02PC
D1AP02QD
Accessorie
55 Aircon compressor support
56 Aircon compressor screw
Version with air conditioning
8/18/2019 Carte Citroen
118/461
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder he
Camshaft bearing cover studs4 Pre-tightening
Tightening
Engines: 9HY - 9HZ
8/18/2019 Carte Citroen
119/461
113
Tightening
5 Exhaust gas recycling electrovalve (EG
Cylinder head6 Pre-tightening
TighteningAngular tightening
7 Vacuum pump
Coolant outlet housing8 Pre-tightening
Tightening
B1DP05BC
(6) Sequence for tightening the cylinder head bolts
B1BP39XP
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
9 Exhaust manifold
10 Exhaust manifold stud
Engines: 9HY - 9HZ
C4
8/18/2019 Carte Citroen
120/461
114
11 Turbocompressor nuts
12 Catalytic converter nuts
Double butterfly housing (accord
13 Pre-tightening
Tightening
B1BP39XP
8/18/2019 Carte Citroen
121/461
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
Bearing cap fixing screws
Pre-tightening
17 Slackening
Engines: 9HY - 9HZ
C4
8/18/2019 Carte Citroen
122/461
116
17 Slackening
Tightening
Angular tightening
18 Crankshaft bearing cap cover scr
Crankshaft bearing cap cover scr
19 Pre-tighteningTightening
Accessories drive pulley
20 Pre-tightening
Angular tightening
B1DP1LKP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder blo
Crankshaft bearing cap cover.
Tighteni
P i h h 10 (17) (f 1
Engines: 9HY - 9HZ
8/18/2019 Carte Citroen
123/461
117
Pre-tighten the 10 screws (17) (from 1 to
Pre-tighten the 14 screws (19) (from 11 to
Tighten the 2 screws (18) (inside the flywh
Slacken the screws (17) by
Tighten the 10 screws (17) (from 1 to 10)
Tighten the screws (17) (from 1 to 10) by
Tighten the 14 screws (19) (from 11 to 24)
B1DP1LLD
(17) Bearing cap fixing screws (screws M9)
(18) Crankshaft bearing cap cover screws (screws M
(19) Crankshaft bearing cap cover screws (screws M
E N
GI NE
SPECIAL FEATURES - TIGHTENING TO
Lub
21Turbocharger lubrication pipe
2223 Oil pressure switch
Engines: 9HY - 9HZ
C4
8/18/2019 Carte Citroen
124/461
118118
p24 Oil gauge25 Oil level sensor 26 Piston skirt spray jets27 Oil filter cover28 Oil filter support
29 Coolant/oil heat exchanger30 Drain plug31 Oil induction strainer32 Oil sump33 Oil pump assembly
B1DP1LMD
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Timing
34 Camshaft bearing caps
Camshaft pulleys
35 Pre tightening
Engines: 9HY - 9HZ
8/18/2019 Carte Citroen
125/461
119
35 Pre-tightening
Angular tightening
36 Timing belt guide roller
37 Timing belt tensioner roller
38 Timing chain tensioner
B1EP1HQD
E N
GI NE
SPECIAL FEATURES - TIGHTENING TO
Inject
Union on injector
39 Pre-tightening
Tightening
Engines: 9HY - 9HZ
C4
8/18/2019 Carte Citroen
126/461
120
g g
Injector fixing flange but
40 Pre-tightening
Angular tightening
41 Diesel injection pump on support
42 Diesel injection pump pulley43 Diesel fuel high pressure pump fr
B1HP22SD
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Injection cir
44 Diesel fuel high pressure pump rear sup
Union on diesel fuel high pressure pum
45 Pre tightening
Engines: 9HY - 9HZ
8/18/2019 Carte Citroen
127/461
121
45 Pre-tightening
Tightening
46 Fuel high pressure common injection ra
Unions on fuel high pressure common i
47 Pre-tighteningTightening
48 Fuel filter support
B1HP22SD
E N
GI NE
SPECIAL FEATURES - TIGHTENING TO
Acce
49 Multifunction support
50 Alternator fixing screw
51 Alternator po er circ it fi ing n t
Engines: 9HY - 9HZ
Version without particle filter
C4
8/18/2019 Carte Citroen
128/461
122122
51 Alternator power circuit fixing nut
52 Accessories tensioner roller
D1AP02NC
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessori
53 Accessories support
54 Guide roller
Engines: 9HY - 9HZ
Version without air conditioning
8/18/2019 Carte Citroen
129/461
123
D1AP02PC
D1AP02QD
Accessori
55 Aircon compressor support
56 Aircon compressor screw
Version with air conditioning
E N
GI NE
SPECIAL FEATURES - TIGHTENING TO
Acce
57 Multifunction support
Engines: 9HY - 9HZ
Version with particle filter
C4
8/18/2019 Carte Citroen
130/461
124
D1AP02RC
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Torque reac
(1)
(2)
(13)
8/18/2019 Carte Citroen
131/461
125
(13)
LH upper en
(3)
(4)
Lower LH e(5)
(6)
RH lower en
(7)
RH engine s
(8)
(9)
(10)
(11)
(12)B1BP2Z4P
E N
GI NE
SPECIAL FEATURES - TIGHTENING
Engines
Bearing cap fixing screws
Pre-tightening
Slackening
XSARA PICASSO
8/18/2019 Carte Citroen
132/461
126
Slackening
Tightening
Angular tightening
Con rod screws
TighteningAngular tightening
Accessories drive pulley
Pre-tightening
Angular tightening
Sump
Timing belt guide roller
Timing belt tensioner roller
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines
Camshaft bearing covers
Pre-tightening
Tightening
8/18/2019 Carte Citroen
133/461
127
Exhaust manifold
Camshaft pulley
Pre-tightening
Angular tighteningCylinder head
Pre-tightening
Tightening
Angular tightening
EGR valve
F
Flywheel
Pre-tightening
Angular tighteningClutch mechanism
E N
GI NE
SPECIAL FEATURES - TIGHTENING
Engines
Oil pump assembly
Pre-tightening
Tightening
XSARA PICASSO
8/18/2019 Carte Citroen
134/461
128
Oil/coolant heat exchanger
Turbocharger lubrication pipe
Injector fixing flange nutPre-tightening
Angular tightening
Fuel high pressure common injection rail on engine block
Union on fuel high pressure common injection rail
Pre-tightening
Tightening
Diesel injection pump on support
Union on injector diesel
Pre-tightening
Tightening
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Engines
Diesel inj
Diesel injection pump pulley
Union on fuel high pressure pump
Pre-tightening
8/18/2019 Carte Citroen
135/461
129
Pre tightening
Tightening
Coolant pump
Pre-tightening
Tightening
Coolant outlet housing
Pre-tightening
Tightening
E N
GI NE
SPECIAL FEATURES - TIGHTENING
Engine
1
2
3
4
Engine: WJY
XSARA
8/18/2019 Carte Citroen
136/461
130
4
5
6
7
8
9
10
11
12
13
14
B1BP1U5P
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Crankshaft
Bearing cap fixing screws
Con rod nuts
Pre-tightening
Angular tightening
Engine: WJY
8/18/2019 Carte Citroen
137/461
131
Angular tightening
Accessories drive pulley hub
Pre-tightening
Angular tightening
Accessories drive pulley
Cylinder block
Piston skirt spray jet
Sump
Timing belt guide roller
Timing belt tensioner roller
Cylinder head
Camshaft bearing covers
Exhaust manifold
Valve cover
Camshaft / hub
Camshaft pinion / hub
E N
GI NE
SPECIAL FEATURES - TIGHTENING
Crankshaft
Bearing cap fixing screws
Con rod nuts
Pre-tightening
Angular tightening
Engine: WJY
XSARA
8/18/2019 Carte Citroen
138/461
132
Angular tightening
Accessories drive pulley hub
Pre-tightening
Angular tightening
Accessories drive pulley
Cylinder block
Piston spray jet
Sump
Timing belt guide roller
Timing belt tensioner roller
Cylinder head
Camshaft bearing covers
Exhaust manifold
Valve cover
Camshaft / hub
Camshaft pinion / hub
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Flywheel
Flywheel
Clutch mechanism
Lubrication circuit
Engine: WJY
8/18/2019 Carte Citroen
139/461
133
Oil pump
Coolant/oil heat exchanger
Injection circuit
Injector on cylinder headDiesel fuel heater
Injection pump
Union on injector
Injection pump pulley
Cooling circuit
Coolant pump
Coolant inlet housing
E N GI NE
SPECIAL FEATURES - TIGHTENING
Engine
1
2
3
4
Engines: RHY - RHZ
XSARA
8/18/2019 Carte Citroen
140/461
134
4
5
6
7
89
10
11
12
13
B1BP1YDP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
CrankshaftBearing cap fixing screwsPre-tightening
Angular tightening
Con rod nuts
Engines: RHY - RHZ
8/18/2019 Carte Citroen
141/461
135
Pre-tightening
Angular tightening
Accessories drive pulley hubPre-tightening
Angular tighteningCylinder block
Piston skirt spray jetSumpTiming belt guide rollerTiming belt tensioner roller
Cylinder headCamshaft bearing coversExhaust manifoldValve cover
Camshaft / hubCamshaft pinion / camshaft hub
E N GI NE
SPECIAL FEATURES - TIGHTENING
FlywheelFlywheelClutch mechanism
Lubrication circuitOil pump
Engines: RHY - RHZ
XSARA
8/18/2019 Carte Citroen
142/461
136
p pCoolant oil heat exchangerTurbocharger lubrication pipeEngine end
Turbocharger end
Injection circuitInjector fixing flange nutUnions on fuel high pressure common injection railInjection pump on supportUnion on diesel injectorInjection pump pulleyUnion on fuel high pressure pump
Cooling circuitCoolant pump
Coolant inlet housing
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
1 5,5 ± 0,52 6 ± 0,53
Suspensions for engine/gearbox assembly
Engine: RHR
RH engine support LH
8/18/2019 Carte Citroen
143/461
137
Lower engine support
34 5,5 ± 0,55
13 6 ± 0,614
1 ± 0,11516 5,5 ± 0,517 4 ± 0,418 6 ± 0,6
B1BP35HD
B1BP35KD
B1BP35JD
E N GI NE
SPECIAL FEATURES - TIGHTENING TO
CylinExhaust manifold
1 Pre-tighteningTightening
2 Turbocompressor
Engine: RHR
C4
8/18/2019 Carte Citroen
144/461
138
3 Exhaust clipCylinder head bolts (*)Pre-tightening
4 Tightening
SlackeningTighteningAngular tightening
B1DP1LCP
(*) (4) Sequence of tightening
8/18/2019 Carte Citroen
145/461
E N G
I NE
SPECIAL FEATURES - TIGHTENING TO
Engine: RHR
(*) Bolts (5) and (7) Sequence of tightening (*) B
Cylinder head
(5) Camshaft bearing cap cover screws(7) Camshaft bearing cap cover studs (8) Inlet valve cover s
C4
8/18/2019 Carte Citroen
146/461
140
B1DP1LED
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Cylinder bl
9 Oil circuit plug
10 Coolant pump screw
Crankshaft bearing cap screws (*)11 Pre-tightening
Engine: RHR
8/18/2019 Carte Citroen
147/461
141
Angular tightening
Con rod cap nutsTightening
12 SlackeningTightening
Angular tightening
B1CP0GNP
(*) (11) Crankshaft bearing cap screws
E N G
I NE
SPECIAL FEATURES - TIGHTENING TO
Cylin
13 Front closing plate screw
Flywheel screws14 Pre-tightening
Tightening
Engine: RHR
C4
8/18/2019 Carte Citroen
148/461
142
Accessories drive pulley screw15 Pre-tightening
Angular tightening
B1CP0GNP
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Lubricatio16 Oil pump screw17 Piston skirt spray jet screw18 Drain plug
Oil sump (length 40 mm )19 Pre-tightening
Engine: RHR
8/18/2019 Carte Citroen
149/461
143
19 Pre tighteningTightening
Oil sump (length 21 mm)20 Pre-tightening
Tightening21 Electric oil gauge
B1CP0GPP
E N G
I NE
SPECIAL FEATURES - TIGHTENING TO
Lub
22 Oil pressure switch
Oil filter support (*)
23 Tightening
Tightening
Engine: RHR
C4
8/18/2019 Carte Citroen
150/461
144
24 Oil filter cover
B1CP0GPP
(*) (23) Sequence of tightening
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
TimingCamshaft drive pulley screw
25 TighteningAngular tighteningGuide roller screw
26 Pre-tightening
Engine: RHR
8/18/2019 Carte Citroen
151/461
145
g gTightening
27 Tensioner roller screw
B1EP1HPD
E N G
I NE
SPECIAL FEATURES - TIGHTENING TO
Inject
28 High pressure pipe union on inje
Diesel injector nuts
29Do up both nuts by hand
Tightening
Engine: RHR
C4
8/18/2019 Carte Citroen
152/461
146
g e g
Angular tightening
30 Fuel high pressure pump screw
31 High pressure pipe union on fuel
32 Fuel high pressure supply comm
33 Union on fuel high pressure supp
B1HP22LD
SPECIAL FEATURES - TIGHTENING TORQUES (m.daN)
Accessori
34 Alternator support
35 Alternator
36 Aircon compressor
37 Accessories belt tensioner roller
Engine: RHR
8/18/2019 Carte Citroen
153/461
147
B1BP390D
E N G
I NE
SPECIAL FEATURES - CYLINDER HEAD TIGH
Engines all typesCleaning to be carried out just prior to refitting the cylin
WARNING: Clean the contact faces with the approved CITROËN cleaning product.Do not use abrasives or cutting tools on the contact faces.
The contact faces must not bear any traces of impact or scratching.
Insert a tap in the threads of the holes in the cylinder block receiving the cylinder head bolts.
Brush the threads of the cylinder head bolts..
8/18/2019 Carte Citroen
154/461
148
B1DP05BC
Oil the threads and under the heads of the bolts, using MOLYKOTE G RAPID PLUS.
Engines Tightenin(m.daN)
NFU TighteningAngular tightening
Pre-tighteningKFU Tightening
Angular tightening
6FZ - RFN Pre-tighteningTightening
RFJ Angular slackeningTightening
RFK Angular tightening
NOTE: Tightening of the cylinder head after a repair is prohibited.
SPECIAL FEATURES - CYLINDER HEAD TIGHTEN
Engines all typesCleaning to be carried out just prior to refitting the cylinder he
WARNING: Clean the contact faces with the approved CITROËN cleaning product.Do not use abrasives or cutting tools on the contact faces.
The contact faces must not bear any traces of impact or scratching.
Insert a tap in the threads of the holes in the cylinder block receiving the cylinder head bolts.
Brush the threads of the cylinder head bolts..
Oil th th d d d th h d f th b lt i MOLYKOTE G RAPID PLUS
8/18/2019 Carte Citroen
155/461
149
B1DP05BC
Oil the threads and under the heads of the bolts, using MOLYKOTE G RAPID PLUS.
Engines Tightening(m.daN)
Pre-tighteningWJY TighteningAngular tightening
Pre-tighteningRHY - RHZ Tightening
Angular tightening
Pre-tighteningTightening
RHR SlackeningPre-tighteningTighteningAngular tightening
NOTE: Tightening of the cylinder head after a repair is prohibited.
E N G
I NE
SPECIAL FEATURES - CYLINDER HEAD TIGH
Engines all typesCleaning to be carried out just prior to refitting the cylin
WARNING: Clean the contact faces with the approved CITROËN cleaning product.Do not use abrasives or cutting tools on the contact faces.
The contact faces must not bear any traces of impact or scratching.
Insert a tap in the threads of the holes in the cylinder block receiving the cylinder head bolts.
Brush the threads of the cylinder head bolts. Oil the threads and under the heads of the bolts, usin
8/18/2019 Carte Citroen
156/461
150
B1DP1CLC
Engines Tightenin(m.daN)
Pre-tighteningKFW - NFV Angular tightening
Pre-tightening8HX - 8HZ Tightening
8HY Angular tightening
Pre-tightening9HY - 9HZ Tightening
9HX Angular tightening
NOTE: Tightening of the cylinder head after a repair is prohibited.
B1BP10LC
Tools
BELT TENSION/SEEM UNITS CORRESPONDENCE T
! 4099-T (C.TRONIC.105)!
8/18/2019 Carte Citroen
157/461
151
E N G
I NE
AUXILIARY EQUIPMENT DRIVE BELT
TU
JP
3
J4
Engine type
C4
KFW KFU NFV NFU 6FZ
X X
5 7ET TU
JP4 J4JP+
8/18/2019 Carte Citroen
158/461
152
XSARA
XSARA PICASSO
See pages:
X X
X X
155 156 to 157 158 156 to 157 160 162
8/18/2019 Carte Citroen
159/461
E N G
I NE
AUXILIARY EQUIPMENT DRIVE BELT
Engines: All Types Petrol and Diesel
Tools.
- Belt tension measuring instrument: 4122 - T (C.TRONIC 105.5).
WARNING If i l 4099 T (C TRONIC 105)
8/18/2019 Carte Citroen
160/461
154
WARNING: If using tool 4099-T (C.TRONIC 105).
Essential.
- Before refitting the auxiliary equipment drive belt, check that:
- 1 / The roller(s) rotate f