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CANOU OverviewDr. George Bereznai page 1A - 1
CHAPTER 1: OVERALL UNIT
Chapter 1: O.,,(all UnitModule A: Nuclear Power Plant Safety
MODULE A: NUCLEAR POWER PLANT SAFETY
MODULE OBJECTIVES:
At the end of this module, you will be able to describe:
1. The main energy conversions from fission to electricity in a nuclear generating unit;
2. State and explain the golden rule of reactor safety;
3. Define and explain the significance of the ALARA principle;
4. State what is meant by Defense in Depth, and describe the five parts of the Defense in Depthmodel;
5. Explain how each of the five barriers protect the public from fission products.
Deparlment of Nuclear Technology Faculty of Engine9ring Chulalongkom University
CANDU OverviewDr. George Bereznai page 1A - 2
Chapter 1: v ..;rall UnitModule A: Nuclear Power Plant Safety
L
REACTORSTEAM L TURBINE·
!uel"..
PRODUCTION...
GENERATOR MWFission to Heat .... ... ....~ ~ Heat to Heat ~ Heat to Electric ...
1. INTRODUCTION
• The purpose of a nuclear plant is to allow the safe and economic conversion of the fission energy offuel to electricity, with a minimum impact on the environment.
1.1 CONVERSION OF FUEL (MASS) TO ELECTRICITY:
• input to the system is fuel, in the form of fissile material (Uranium);
• fission takes place in the reactor under suitable conditions: this course is restricted to thermalreactors, hence a moderator must be present;
• the energy liberated by fission appears in the form of heat: heat must be removed continuously toprevent fuel failure and the release of radioactivity;
• the heat is used to boil water as in any other thermal power plant: the steam generator is the primaryheat sink for the energy released by the fuel;
• the steam energy is converted to kinetic energy by spinning a turbine;
• the kinetic energy of the turbine is converted to electricity in the generator;• the output of the system is electricity to the electric power system.
1.2 PHYSICAL PROCESSES TO BE CONTROLLED:
• fission• heat transfer
• flow• pressure• temperature• change of state
Figure 1: Main Energy Conversion Stages in a Nuclear Power Plant
Department cf Nuclear Technology Faculty of Engineering Chula/ongkom Universify
CANDU OverviewDr. George Bereznai page 1A - 3
Chapter 1: O~~ral/ UnitModule A: Nuclear Power Plant Safety
2. SAFETY OF NUCLEAR POWER PLANTS
2.1 RADIATION HAZARD
• the unique safety concern with nuclear power plants is the exposure to radiation;
• the probable causes of radiation hazards are the same as for conventional hazards:=> design errors
=> manufacturing flaws
=> construction and installation mistakes
=> operating and maintenance errors=> equipment failures.
2.2 ALARA Principle
• all hazards must be reduced to a level that is "As Low As Reasonably Achievable"
this is known as the ALARA Principle;• the main radiation hazard is from the fission products in irradiated fuel.
2.3 GOLDEN RULE OF REACTOR SAFETY
• there is a minimum risk to the public and the environment from reactor fuel, provided that at all times:
=> the reactor power is controlled;
=> the fuel is cooled;
=> the radioactivity is contained.
• This rule is often shortened to CONTROL, COOL, and CONTAIN, and is referred to as the
GOLDEN RULE OF REACTOR SAFETY.
Department of Nuclear Technology Faculty of Engilleering Chulalongkom University
CANDU OverviewDr. George Berezna;
3. SAFETY STANDARDS
page 1A-4
I
Chapter 1: <-.<trall UnitModule A: Nuclear Power Plant Safety
• employees at work should be safer than when they are not at work;
• employees at work in a nuclear generating station should be as safe as the average employee anywhereelse in the same utility;
• employees at work in a nuclear generating station should be twice as safe as the average industrialworker in the same jurisdiction;
• employees at work in a nuclear generating station should be as safe as employees in all North.American utilities.
3.1 NUMERICAL TARGETS
• employee fatalities
• employee permanent disabilities
• employee temporary disabilities
• employee risk of disabling injury
Department of Nuclear Technology
< 2 per 100 million worker-hours;
< 2 per 100 million worker-hours;
< 0.4 per 200,000 hours worked;
< 10 days lost per 200,000 hours worked.
Faculty of Engineering Chulalongkom University
CANDU OverviewDr. George Bereznai
4. DEFENSE IN DEPTH CONCEPTS
page 1A - 5Chapter 1: OVtJra/l Unit
Module A: Nuclear Power Plant Safety
It is the principle way the Golden Rule (CONTROL, COOL and CONTAIN) is achieved in the design,construction, commissioning, operation and maintenance of a nuclear power plant.
Defense in Depth
Reliable ReliableMultiple Competent
Detect &Process Safety Correct
Barriers StaffSystems Systems Failures
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai page 1A - B
Chapter 1: Overall UnitModule A: Nuclear Power Plant Safety
" ........Reactor Emergency Unit
Shutdown Core Cooling ControlSystem System System
.-I
r-- t---T--- ---,--- I---~---.,
~ \U \IJ \U
Reactor Coolant Boiler TurbineControl Control Control ControlSystem System System System
I->r--. Heat Steam TURBINE·~Reactor Transport Production GENERATORl+- I..... MW
CONTAINMENT
5.1 RELIABLE SAFETY SYSTEMS
They are the second level of ensuringsafety, they are "poised" as a back-up incase there are process system failures;they will do one or more of thefollowing:
• shut down the reactor,
• ensure continued cooling of thefuel, .
• containment of fission productrelease.
Le. thev provide accident mitigation oraccommodation
5. RELIABLE PROCESS SYSTEMS
They are the first line of defense, they operate continuously all the processes necessarJ to ensure that:
• the fission is controlled,
• the fuel is cooled and
• radioactivity is contained
Le. their purpose is accident prevention;
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
CANDU OverviewDr. George Bereznai page 1A - 7
Chapter 1: Overall UnitModule A: Nuclear Power Plant Safety
Massiveconcrete
..--t-- bUilding(Containment)
1km
Heat+-+--transport
\.bI~~--t-' system .
Exclusionzone
6. MULTIPLE BARRIERS
There are five barriers to radioactivity release from the fuel:
• the uranium fuel is molded into ceramicpellets which have a high melting pointand lock in most of the fissionproducts;
• the fuel sheath is made of high integritywelded metal (zircaloy) and containsthe ceramic fuel;
• the heat transport system isconstructed of high strength pressure Fuel sheathtubes, piping and vessels and containsthe fuel bundles;
• the containment system provides arelatively leak tight envelope that is Solid fuelmaintained slightly below atmosphericpressure;
• the exclusion zone of at least onekilometer radius around the reactorensures any radioactive releases fromthe station are well diluted by the timethey reach the boundary.
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
CANDU OverviewDr. George Bereznai page 1A - 8
Chapter 1: O\ft1rall UnitModule A: Nuclear Power Plant Safety
7.
•
••
7.1
•
•
•••
7.2
•
•
•
COMPETENT OPERATING AND MAINTENANCE STAFFsafety systems are designed to operateautomaticallythe five passive barriers are always in place
operating and maintenance staff monitor systemconditions and act to prevent or minimize theconsequences of any equipment or systemfailures.
DETECT AND CORRECT FAILURESprocesses and procedures for the staff to dotheir work in a systematic fashionroutine testing programs for safety systems tomeet the availability targetsoperational surveillance programplanned preventive maintenance programfailures, when they do occur, are thoroughlyinvestigated and solutions applied through arigorous change approval process.
EFFECTIVENESS OF DEFENSE IN DEPTH ASPRACTICED IN CANADA:no fatality and no injury of any member of thepublic as a result of reactor operations;no release of radioactivity from a nuclear powerplant that resulted in a measurable dose to the public;emission of radioactivity has always been far below the regulatory limits (typically < 1% of limits).
Department of Nuclear Technology Faculty of Engineering Chula/ongkorn University
Nuclear Power Plant ControlDr. George Bereznai page 18· 1
Chapter 1: 0v~rall UnitModuie B: Controlling the Energy Conversion Process
CHAPTER 1: OVERALL UNIT
MODULE B: CONTROLLING THE ENERGY CONVERSION PROCESS
MODULE OBJECTIVES:
At the end of this module, you will be able to describe:
1. The main energy conversions from fission to electricity in a nuclear generating unit;
2. Howan energy balance is maintained between the reactor (or primary) and the conventional(or secondary) side of the station;
3. The two basic methods of controlling a nuclear generating unit;
4. The main control actions under "turbine-leading-reactor" control mode;
5. The main control actions under "reactor-leading-turbine" control mode;
6. The functions of the five main process control systems.
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
Nuclear Power Plant ControlDr. George Bereznai page1B-2
Chapter 1: Overall UnitModule B: Controlling the Energy Conversion Process
GeneratorSteam
TurbineBoilerReactor
1. THE CONTROL PROBLEM - MAINTAINING THE ENERGY BALANCE
1.1 Operating Requirements:
• assure safety of public, workers and equipment
• constant power generation at a specified level of output
• change power output to specified levels at specified rates
• maintain generation frequency within specified limits
1.2 Disturbances• load voltage, current and frequency
• steam pressure, flow and quality
• condenser pressure & temperature,cooling water flow and temperature
• reactor coolant flow, pressure andtemperature
• reactivity effects: fuel burn-up,fission products, control absorbers,moderator temperature, coolanttemperature and void
Figure 1: Simplified nuclear power plant block diagram
CondenserCooling Water...-.+...-i Condenser1.3 Indications of Lack of Control
• generator output (MW)
• reactor power level
• coolant temperature and pressure
• steam flow and pressure
Department of Nuclear Technology FacuffyofEngmeering Chulalongkom University
Nuclear Power Plant ControlDr. George Bereznai page1B-3
Chapt",r 1: O~"ra/l UnitModule B: Controlling the Energy Conversion Process
2. NUCLEAR POWER PLANT SIMPLIFIED SCHEMATIC
Atmospheric..Moisture,- ~
Safety SteamRelief Discharge SeparatorValve Valve ReheaterReactor Emergency ,
Shutdown CoreSystems Cooling
,,~~ -.
~ rn ~ 1
... 8- Oo.-?... High LowReactor Pressure I- Pressure "- Generator..........
- "'" ..... I- -RegUlating Emergency Governor Turbine Turbine
SystemStop Valve Valve
...9-A ~
CoolingCondenser......... ~ WaterCondenser ~
Pressure SteamControl Discharge •
Valve Deaerator + (!) Condensate.. . , Pump
Reactor• fuel
~
SteamHigh Low• coolant Production Oo.-~""~ ~.: Pressure Pressure• moderator
~~............
Feedwater Heater HeaterFlow FeedwaterCONTAINMENT Control PumpValve
Figure 2: Nuclear plant major process and safety systems 'I:)
Department of Nuclear Technology FacullyofEngmeenng Chulalongkom University
Nuclear Power Plant ControlDr. George Berezl'ai page 1B • 4
Chapter 1: Overall UnitModule B: Controlling the Energy Conversion Process
w
I
IIIII
TurbineLoad
Control
setpoint: %reactor power
Setpoint~!l.~!'J:l!l.)I
Reactor-Leading-Turbine
I
IIIII
,,,,,,w
ReactorRegulating
System
v v
~ TURBINE·REACTOR
GENERATOR M
....··0....·.·.
w
,,
CONTROL OF UNIT POWERif unit output power is specified as the setpoint, unit operates in "turbine-leads-reactor" (or "reactorlagging) mode
if unit output power is determined by the setpoint of the reactor, unit operation is called "reactor-Ieadsturbine" (or "reactor leading") mode
the choice of unit control mode depends on the operating status of the generating station and therequirements of the electrical power grid
setpoint: MWor % ~ .electric power "'\()/'".,,,,
•w...------, Setpoint~~~-.,Reactor Change Turbine
Regulating (.......... LoadSystem Control
Turbine-Leading-Reactor
oj v
~ TURBINE- •,REACTOR ,
GENERATOR ~
M
•
•
•
3.
Figure 3: Two basic types of nuclear generating station overall unit control systems
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
Nuclear Power Plant ControlDr. George Bere;:nai page 1B - 5
Chapter 1: Overall UnitModu!e B: Controlling the EnergY Conversion Process
4. TURBINE-LEADING-REACTOR MODE
• the setpoint is the desired level of generator output (megawatts)
• ifthere is a difference between the setpoint and the actual power level, the control system makes acorrection by altering the opening of the governor valve and hence the amount of steam flow going tothe turbine
• changes in steam flow will change the steam generator pressure (in the opposite direction)
• the reactor control system adjusts reactor power by changing the position of the reactivity controldevices to keep the steam generator pressure at its setpoint
setpoint: MW or %electric power
electricalpower
-- IIII steam flowI control
Station ControlSystem
•I
steam'pressure:
1- - - - - --
IIII reactivity
controlI
W I
h.9~.
STEAM governor.
TURBINE·REACTOR
.PRODUCTION
valveGENERATOR MW'~
~
Figure 4: Simplified turbine-leads-reactor overall unit control system
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
Nuclear Power Plant ControlDr. George Bereznai page 1B-6
Chapter 1: Overall UnitModule B: Controlling the Energy Conversion Process
5. REACTOR·LEADING·TURBINE MODE
• the setpoint is the desired level of reactor power output
• if there is a difference between the setpoint and the actual reactor power level, the control systemmakes a correction by altering the position of the reactivity control devices and hence the reactorneutron flux
• changes in reactor power will change the steam generator pressure (in the opposite direction)
• the steam generator pressure control system adjusts steam flow and hence turbine power by changingthe position of the governor valve to keep the steam generator pressure at its setpoint
setpoint: %reactor power
reactorpower
,I,'
I steam flowcontrol
Station ControlSystem
••steam'pressure:
r-----I, . ., reactivIty
control
..... --- .
I I
~*~ ~\II •
STEAM gov~or • TURBINE-REACTOR
•
PRODUCTIONvalve
GENERATOR MW·~
~~
Figure 5: Simplified reactor-leads-turbine overall unit control system
Department o( Nuclear Technology Chulalongkom UtliverSify
Nuclear Power Plant ControlDr. George Bereznai page 1B - 7
Chapter 1: Overall UnitModule B: Controlling the Energy Conversion Process
6. CANDU NORMAL AND ALTERNATE MODES OF UNIT CONTROL
r
Reactor Boiler Pressure Generator OutputRate/Setpoint Rate/Setpoint Rate/Setpoint
A N M N, ... ,
Reactor Boiler A N Turbine MW(e)-Control - - Pressure LoadControl i"" Control
ReactorI I
Power AllModes Governor
AllBoiler - Ivalve~ XModes -'Pressure - /~),1.?'J' ,
\...JI Boilers
:T:CSDVS Turbine Generato
-Reactor
,~ To Condenser
:T:ASDVS-~
;~ ; To Atmosphere
N • Normal Mode (Turbine Leading)A • Alternate Mode (Reactor Leading)M - Manual Speeder Gear Operation Figure 6: CANDU Unit Control Schematic
Department of Nuclear Technology Faculty of Engineering Chula/ongkom University
Nuclear Power Plant ControlDr. George Bereznai page1B-8
Chapter 1: Overall UnitModule B: Controlling the Energy Conversion Process
7. CANDU MAIN PROCESS CONTROL SYSTEMS
1- - - - - -- - - - - - - - -,
~-----
OPERATORINPUT
OPERATORINPUT
UNIT POWERREGULATOR
(UPR)
Legend:__..~ Process
System & Flow
- - -.. Control Signal.. y I .. • •HEAT TRANSPORT BOILER • ....... ParamaterREACTOR TURBOVISORY •
PRESSURE AND PRESSURE AND • MeasurementCONTROL •
INVENTORY LEVEL CONTROL -~CONTROL I
(RRS) (TRU) •CONTROL (HTP&I) (BPC, BlC) ••
• I • I • I l tI
•• I
• .. . .. • • I II
•HEAT STEAM TURBiNE • ELECTRICREACTOR
I
FUEL ~ ELECTRICITYTRANSPORT GENERATOR GENERATOR POWER
•••••ALL SYSTEMS
ttttt
MODERATOR FEEDWATER COMMONSERVICES
CONTAINMENT
Figure 7: Simplified CANDU Main Process System Control Block Diagram
Department of Nuclear Technology FaCUlty of Engineering Chulalongkorn University
Nuclear Power Plant ControlDr. George Bereznai page 1B • 9
Chapter 1: Overall UnitModule B: Controlling the Energy Conversion Process
8. COMPUTERIZED STATION CONTROL SYSTEMSBecause of the complex interdependence of control systems in a CANDU unit, all major control functions areperformed by Digital Control Computers (DCC). The main programs with the parameters measured and thedifferent variables controlled and manipulated, are summarized in Table 1.
Table 1: Main CANDU Control Programs. .
Program Name Measured Parameter (s) Variable(s) Controlled Variable(s) Manipulated
1. Unit Power • Electrical output • Electrical output • Steam flowRegulator (UPR) • Steam flow
2. Reactor • Reactor bulk power • Neutron flux • Zone water levelRegulating • Rod positionSystem (RRS)
3. Heat Transport • HTS Pressure • 020 pressure • Pressurizer steamPressure and • Pressurizer level bleed & heatersInventory • 020 feed & bleedControl (HTP&I)
4. Boiler Pressure • Boiler pressure • Boiler pressure • Reactor setpointControl (BPC) • Reactor power • Steam flow
• Steam flow
5. Boiler Level • Boiler level • Level (inventory) • Feedwater flowControl (BLC) • Reactor power
• Feedwater flow• Steam flow !
Department of /Vuclear Technology Faculty of Engmeenng Chula/ongkom University
Nuclear Power Plant ControlDr. George Bereznai page 18 - 10
Chapter 1: uverall UnitModule B: Controlling the Energy Conversion Process
9. CANDU 9 OPERATING CHARACTERISTICS
• The gross output of the generator is 925 MW and the station service power is 55 MW, yielding a net unitelectrical output of 870 MW.
• The unit is capable of sustained operation at any net electrical output of up to 100 percent of rated fullpower output.
• The overall plant control is normally of the reactor·following·turbine type.
• The reactor and turbine are controlled by computer from zel'O to 100 percent of full power.
• For reactor power increases, the nuclear steam s}tstem portion of the plant is capable of maneuveringat the following rates:
Power Range Maximum Rate
o- 25 percent of full power 4 percent of actual power per second
25 - 80 percent of full power 1 percent of full power per second
80 - 100 percent of full power 0.15 percent of full power per second
• The overall plant power maneuvering rate is a function of turbine design, and is typically limited to5·10% of full power per minute.
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
CANDU OverviewDr. George Bereznai page 1C-1
CHAPTER 1: OVERALL UNIT
MODULE C: CANDU NUCLEAR SYSTEMS
Chapter 1: lJverall UnitModul9 C: CANDU Nuclear Systems
MODULE OBJECTIVES:
At the end of this module, you will be able to describe the following for the Nuclear Systems
of a CANDU generating station;
1. The main functions and components of each major process and process supportsystem;
2. The main functions and components of each major control system;
3. The key process, control and safety related interactions between the major systems
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai page1C-2
Chapter 1: Overall UnitModule C: CANDU Nuclear Systems
1. CANDU NUCLEAR POWER PLANT MAIN SYSTEMS'
• the three main groups of process systems are the
• nuclear steam supply system
- the steam utilization and turbine-generator system
- the electric power system
Figure 1: CANDU Nuclear Power Plant Main Process Systems
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
CANDU OveNiewDr. GeOrge Bereznai page 1C-3
Chapter 1: c." dall UnitModule C: CANDU Nuclear Systems
2. NUCLEAR STEAM SUPPLY SYSTEM
• the Reactor Assembly consists of- Calandria, which is a stainless steel. horizontal cylindrical vessel that contains the heavy water
moderator and reflector;- shield assembly of concrete and steel, containing light water;• hundreds (480 for CANDU 9) of fuel channel assemblies, each of which consists of a calandria tube
that surrounds a pressure tube that contains 12 natural uranium fuel bundles and carries thepressurized heavy water heat transport coolant;
• reactivity control units and neutron flux measuring devices;
• the Heat Transport System has- a main circuit, with four boilers, four circulating pumps, several headers and piping connections to
each pressure tUbe;- pressure and inventory control system, shutdown & maintenance cooling, and several other
systems;
• the Steam Generator System has the following main components:- the four steam generators, where the heat of the heavy water coolant hoils light water to form steam;- the pressure of the boiler is controlled by altering the steam flow leaving the steam generator;- the water level in the boiler is controlled by altering the feedwater flow supply to the boiler.
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OveNiewDr. George Beraznai page lC-4
Chapler 1: Overall UnitModule C: CANDU Nuclear Systems
Figure 2: CANDU Nuclear Steam Supply System
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai page 1C-5
Chapter l' Overall UnitModule C: CANDU Nuclear Systems
SHUTDOWN
FUELLING
ANNULUSGAS
r------
HEAT TRANSPORT
DIGITAL CONTROLCOMPUTER
-----._._.-._--~
REACTOR
MODERATORMAIN CIRCUIT
REACTORPOWER
MEASUREMENT
REACTOR REGULATING SYSTEMThe Reactor Regulating System (RRS)controls reactor power so that:
the power demanded by station loadconditions or the operator are met
power level and rates of change are withinprescribed limitsspatial power distribution in the reactor iswithin prescribed limits
reactor power setpoint is determined by:~ UPR under 'normal' mode;~ the operator under 'alternate' mode;~ RRS under trip, stepback or setback
conditions;RRS adjusts the reactivity mechanisms toeliminate the error between demanded andactual power;fine reactivity and spatial flux control is byadding or removing light water to/fromcompartments that are in the reactor core inthe form of vertical zone control units;additional and course reactivity control is provided by:~ adjuster rods;~ mechanical control absorbers;~ soluble poison in the moderator;
long term reactivity control is by semi-continuous on-power refueling.
•
•
•
•
•
•
•
•
3.
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai page1C-6
Chapter 1: Ovarall UnitModule C: CANDU Nuclear Systems
Figure 3: Reactor Regulating System
DeparlmentofNudearTechno~gy FacuffyofEngmeenng Chula/ongkorn University
CANDU OvervIewDr. George l3ereznai page 1C- 7
Chapter 1: vverall UnitModule C: CANDU Nuclear Systems
4. REACTOR POWER MEASUREMENT
• ion chamber units mounted on the outsideof thp. calandria shell provide thefollowing measurements:
=> log neutron power, 10-7 to 150% fullpower;
=> linear neutron power, 0 to 150% fullpower;
=> rate of change of log power, -15% to+15% of present power per second;
• in-core flux detectors are distributedthroughout the reactor core and providethe linear measurements of the local fluxbetween 10% and 120% full power;
• both the ion chamber signals and the incore flux detector signals must becalibrated by the use of thermal powermeasurements
SHUTDOWN
ANNULUSGAS
FUELLiNG
REACTOR
MODERATORMAIN CIRCUIT
---------------~DIGITAL CONTROL
COMPUTER,.------
REACTIVITYCONTROL
HEAT TRANSPORT
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OveNiewDr. George Bereznai page1C-B
I
Chapter 1: Overall UnitModule C: CANDU Nuclear Systems
Figure 4: Reactor Power Measurement
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai page1C-9
Chapter 1: uverall UnitModule C: CANDU Nuclear Systems
5. REACTOR REGULATING SYSTEM COMPUTER PROGRAMS
• Flux Mapping and Power Measurement and Calibration programs compute accurate values of the bulkand spatial power distribution in the reactor;
• Demanded Power Routine uses the Actual Power Measurement and the Reactor Power Setpoint to:
=> unit's operating mode ('normal' or 'alternate')
=> the effective reactor power setpoint (demanded power)
=> power error
• Setback routine monitors a number of plant parameters, and if these exceed preset values, it willreduce the reactor power setpoint at a rate and to a level that depends on the parameter that isoutside its prescribed limit;
• Reactivity Devices Control program alters the level of the welter in each of the liquid zones to shapethe flux and to alter bulk reactor power to minimize the power error, as well as controlling themovement of the other reactivity control devices
• Stepback routine is able to reduce reactor power rapidly under conditions that mat otherwise lead to areactor trip, by dropping the control absorber rods fully or partially into the reactor core
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OveNiewDr. George Bereznai page 1C - 10
I
Chapter 1: Overall UnitModule C: CANDU Nuclear Systems
Figure 5: Reactor Regulating System Computer Programs
DepanmentofNudearTechnomgy FacuffyofEngmeering Chulalongkom University
CANDU Overv.'ewDr. George Bereznai page 1C - 11
IChapter 1: ,-,veral/ Unit
Module C: CANDU Nuclear Systems
6.
•••
••
•
•
FUEL HANDLING AND STORAGE
Typical refueling operations require thateach day eight fuel bundles are replaced inone or two channels. Facilities to supportthis operation include:
receiving, storing and inspecting new fuel;
loading of new fuel into fueling machines;
on-line removal of spent fuel and insertionoffresh fuel;
transfer of irradiated fuel to storage bays;
provision of fuel cooling during removaland transfer to prevent fuel failure;
underwater storage of irradiated fuel until itcan be transferred to dry storage (at leastsix years);
apart from the loading of new fuel bundlesinto the magazines of the new fuel ports,all other operations are controlled remotelyfrom the control room using digitalcomputers.
REACTORPOWER
MEASUREMENT
SHUTDOWN
ANNULUSGAS
REACTOR
MODERATORMAIN CIRCUIT
--- .. --,--_ .. _-~DIGITAL CONTROL
COMPUTERr------
REACTIVITYCONTROL
HEAT TRANSPORT
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznei page 1C - 12
Chapter 1: Overall UnitModule C: CANDU Nuclear Systems
Figure 6: Fuel Handling and Storage
DeparlmentofNuc~arTechnrnogy Faculty of Engineering Chulalongkom University
ICANDU OverviewDr. George Boreznai page 1C - 13
I
Chapter 1: Overall UnitModule C: CANDU Nuclear Systems
•'" ,II'
MODERATOR ~~
MAINCIRCUIT• •
MODERATORMODERATOR
COVERPURIFICATION
GAS
MODERATOR MODERATORPOISON D20
ADDITION~
COLLECTION
7.1 MODERATOR COVER GAS
• maintains a Helium gas cover over themoderator;
• prevents corrosion and reduces radioactivity;• prevents accumulation of explosive
concentrations of D20 gas.
7.2 MODERATOR LIQUID POISON
7.3 MODERATOR PURIFICATION
7.4 MODERATOR D20 COLLECTION
7. MODERATOR SYSTEMS
• main functions are to remove the heat generated in the moderator during reactor operation and tocontrol the level of the moderator in the calandria (normally full);
• pumps circulate the heavy water moderator through the calandria and the heat exchangers;
• pressures and temperatures are only slightly above atmospheric;
• provides a heat sink in case of loss of coolant accident involving broken pressure and calandriatubes;
• provides a means of reactivity control by the amount of poison dissolved in the moderator;
• provides a means of rapid reactor shutdown by REACTORinjection of poison into the moderator;
• provides a means of guarantying reactorshutdown by dissolving excess poison into themoderator, or draining the moderator from thecalandria.
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OvelYiewDr. George Bereznai
Department of Nuclear Technology
Figure 7: Moderator System
FaCUlty of Engineering
Chapter 1: Overall UnitModule C: CANDU Nuclear Systems
Chulalongkom University
PRESSURE &INVENTORYCONTROL
HEATTRANSPORT
PURIFICATION
CANDU OvelviewDr. George Bereznai
8. HEAT TRANSPORT SYSTEM
• uses pressurized heavy water to transferheat from the reactor to the boilers;
• provides for the continuous cooling of thefuel;
• contains any fission products releasedfrom the fuel;
• consists of two loops with a figure ofeight coolant flow pattern;
• bi-directional coolant flow through thecore;
• reactor inlet and outlet headers connectthe fuel channels through feeder pipes tothe rest of the main circuit;
• has four steam generators of the verticalU-tube type with an integral preheatingsection;
• the four heat transport system pumps arevertical single discharge, electric motordriven, centrifugal pumps with multi-stagemechanical shaft seals;
• pressurizer maintains the required systempressure under normal operatingconditions;
• no chemicals are added to the heattransport system for reactivity control.
page 1C - 15
REACTOR
EMERGENCYCORE
COOLING
HEATTRANSPORTt+---.....
°20COLLECTION
Chapter 1: 0,,,ra/l UnitModule C: CANDU Nuclear Systems
STEAMGENERATOR
SHUTDOWNCOOLING
PRESSURE'----+\ RELIEF
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai
Department of Nuclear Technology
page 1C - 16
Figure 8: Heat Transport SystemFacuffyofEngmeering
Chapter 1: Overall UnitModule C: CANDU Nuclear Systems
Chula/ongkom University
CANDU OverviewDr. George Bereznai page 1C· 17
Chapter 1. luerall UnitModule C: CANDU Nuclear Systems
PRESSURE'---~ RELIEF
STEAMGENERATOR
HEAT TRANSPORTMAIN CIRCUIT
EMERGENCYCORE
COOLING
REACTOR
9. PRESSURE AND INVENTORY CONTROL
• steam in a pressurizer is main means ofpressure control;
• feed and bleed system provides inventorycontrol, and is an alternate method ofpressure control;
• keeps main circuit filled under normaloperating conditions;
• provides over-pressure relief;
• cools the heavy water to allow itspurification and storage.
9.1 PURIFICATION
• limits the accumulation of corrosionproducts and other fine solids in thecoolant;
• maintains the pO of the 020 at therequired value.
9.2 SHUTDOWN COOLING
• cools the heat transport system belowwhat possible by the boilers «177°C
• main components are heat exchangers,pumps and valves.
9.3 HEAT TRANSPORT COLLECTION
• provides routine collection of heavy waterthat escapes the heat transport system.
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
I
CANDU Overview Chepter 1: Overall UnitDr. George Bereznai page 1C - 18 Module C: CANDU Nuclear Systems
Figure 9: Pressure and Inventory Control System
~
Department of Nuclear Technology Faculty of Engineering Chula/ongkom University
CANDU OverviewDr. George Bereznai page 1C - 19
Chapter 1: IJllorall UnitModule C: CANDU Nuciear Systems
10. STEAM GENERATOR, MAIN STEAM AND FEEDWATER SYSTEMS
• the heavy water reactor coolant of the heat DIGITAL
transport system flows through hundreds of CONTROLCOMPJ,JTER ATMOSP~IERE
small inverted 'U' tube bundles in each of the •four steam generators and transfers heat to STEAM STEAM
BOILERthe light water contained in the steam GENERATOR REJECTPRESSURE
generators. PARAMETER POISON RELIEFMEASUREMENT PREVENT
10.1 MAIN STEAM
• the steam from the boilers is fed by separatesteam mains to the turbine steam chest viathe turbine stop valves, and its flow iscontrolled by the governor valves;
• when the turbine cannot accept the full steamflow the excess steam can be discharged tothe atmosphere or bypass the turbine byfloWing directly to the condenser;
• over-pressure protection is provided by foursafety relief valves on each steam main.
10.2 FEEDWATER
• the feedwater system supplies demineralizedand preheated light water to the steamgenerators;
• boiler level control is achieved by varyingfeedwater flow to the boilers based onmeasurements of steam and feedwater flow,and boiler level.
HEATTRANSPORT
BOILEREMERGENCY
COOLING
BOILERBLOWDOWN
CONDENSER
,..... -.....-.-. -.••••
BOILERCHEMICALADDITION
GOVERNINGSYSTEM
TURBINE
DEAERATOR
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CANDU OverviewDr. George Bereznai page 1C - 20
Chapter 1: Overall UnitModule C: CANDU Nuclear Systems
Figure 10: Steam Generator, Main Steam and Feedwater Systems
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai page 10·1
Chapter 1: Overall UnitModule D: GANDU Balance of Plant, I&C and Safety Systems
CHAPTER 1: OVERALL UNIT
MODULE 0: CANDU BALANCE OF PLANT, I&C AND SAFETY SYSTEMS
MODULE OBJECTIVES:
At the end of this module, you will be able to describe the following for the Balance of Plant
Systems of a CANDU generating station:
1. The main functions and components of each major process and process support system;
2. The main functions and components of each major control system;
3. The key process, control and safety related interactions between the major systems
Department orNuclear Technology Faculty of Engineering Chulalongkorn University
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CANDU Overview Chapter 1: Overall Unit.;;;;.D.:.:.r,..=G""eo"",rg""e;.:B""e-=fe""zn;.;:;al:...' --'p;;;a""'ae;;..I;.;;D:...-..=2 ---'M_o;.;;d.;;.;ul.;.e;;;.0,;...;'C-.;A_N;;;.D;;;.U.;;;;.Ba,lance of Plant, I&C and Safety Systems
R
GENERATOREXCITATION
COOLING
,.VOLTAGE
MAIN CONTROL
STEAM ..TURBINE GENERATOR
MAINTRANSFORME
I t.TURBINE
GENERATORDEAERATOR LUB OIL
!HIGH LOW AIR
PRESSURE PRESSURE EXTRACTIONFEEDHEATING FEEDHEATING
t iCONDENSER
BOILER CONDENSATE f+- CONDENSER CIRCULATING
• WATER
1.2 CONDENSER
• consists of three separate shells, ,one for eachlow pressure turbine cylinder;
• can handle full steam by-pass flow when theturbine is not available.
1.3 FEEDHEATING
• uses extraction steam to preheat thefeedwater in order to optimize thermodynamicefficiency;
• consists of three low pressure (LP), adeaerator, and two HP heaters;
• feed pumps return the feedwater to theboilers.
1. TURBINE, GENERATOR, CONDENSATE AND FEEDHEATING SYSTEMSall existing CANDU generating stations have turbine assemblies that consists of tandem compoundunits, with one double flow high pressure cylinder, and three double flow low pressure cylinders withexternal moisture separators and live steam reheaters between the high and low pressure stages
• the Governing system controls the turbine's speed of rotation when the generator is not synchronizedto the grid, otherwise the governing systemdetermines turbine/generator power;
1.1 GENERATOR
• three phase four pole machine directlycoupled to the turbine;
• output voltage (usually) 24,000 volts;• cooling of the rotor winding and stator core is
by hydrogen, and of the stator winding bywater.
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Figure 1: TURBINE, GENERATOR, CONDENSATE AND FEEDHEATING SYSTEMS
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CANDU OverviewDr. George Bereznai pape 10 - 4
Chapter 1: Overall UnitModule 0: CANDU Balance of Plant, I&C and Safety Systems
2.
•
•
•
•
ELECTRIC POWER SYSTEM
the output of the generator is stepped up involtage by the Main Output and Unit Servicetransformers;
the switchyard contains the breakers anddisconnect switches which interconnect thestation and the grid, and have automatic controlto ensure the safe flow of electric power;
unit service power is normally provided by thetwo 100 percent capaCity transformers, the UnitService transformer and the System Servicetransformer; an automatic transfer systemensures continuity of supply as long as one ofthe high voltage supplies are available;
the unit service power is distributed and furtherstepped down in voltage as required.
GENERATOR
CLASS IVPOWER
CLASS IIIPOWER
CLASS IiPOWER
STANDBYGENERATOR
. Department of Nuclear Technology Faculty of Engineering
MG SET orINVERTER
RECTIFIERBANK
CLASS IPOWER
BATTERYPOWERSUPPLY
Chulalongkorn University
CANDU Overview Chapter 1: Overall UnitDr George Bereznai page 10 - 5 Module 0: CANDU Balance of Plant, I&C and Safety Systems
Figure 2: Electric Power Output System
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai page 10 - 6
Chapter 1: Overall UnitModule D: CANDU Ba/ence of Plant, I&C and Safety Systems
MG SET orINVERTER
3. UNIT ELECTRIC POWER SERVICESThe power supplies are classified in terms of theirlevel of reliability.3.1 Class IV Power• supplies all major loads directly and all station
equipment under normal operating conditions'via the other classes;
• may be unavailable for extended periods (hrs);• highest distribution voltage within the station
(4 kV to 14 kV AC).3.2 Class III Power• supplies all loads necessary for safe shutdown
of reactor and turbine;• supplied by on-site Standby Generators if
cannot be supplied from Class IV;• may be unavailable for 3 minutes;• typically 400 V to 5 kV AC.
3.3 Class II Power• supplies equipment and instrumentation
essential to safe station operation;• uninterruptible, supplied from batteries via
Class I when cannot be supplied from Class 11/;• typically 50 V to 250 V AC.
3.4 Class I Power• uninterruptible supply for all essential
equipment;• typically 50V to 250 V DC.
GENERATOR MAINTRANSFORMER
UNIT SERVICETRANSFORMER
RECTIFIERBANK
SWITCH YARDAND
HIGH VOLTAGEGRID
SYSTEMSERVICE
TRANSFORMER
STANDBYGENERATOR
BATTERYPOWERSUPPLY
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CANOU Overview Chapter 1: Overall UnitDr. George Bereznai page 10·7 Module 0: CANOU Balance of Plant, I&C and Safety Systems
Figure 3: Unit Electric Power Distribution Systems
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OepanmentofNudearTechnowgy Faculty of Engineering Chulalongkorn University
CANDU Ove, • ,dWDr. George Bereznai
4. INSTRUMENTATION AND CONTROL·
page1D-8Chapter 1: Uverall Unit
Module D: CANDU Balance of Plant, I&C and Safety Systems
• digital computers are used for station control, alarm annunciation, graphical data display and logging;
• there are two independent computers, both normally running, but each capable of controlling the unit;
• only the 'controlling' computer's outputs are connected to the field devices;
• a fault in any essential part of one computer results in automatic transfer of control to the othercomputer;
• if both computers fail the unit is automatically shut down;
• alarm messages are presented on two colour monitors, and line printers provide a chronologicalrecord of all alarm conditions;
• operator communication stations consist of a colour monitor and keyboard, and are the prime meansby which the operator monitors and controls the unit;
• all major process systems are controlled by the dual redundant computer system;
• the safety systems use triplicated instrumentation, and are independent of the control computers.
Department of Nuclear Technology Faculty of Engineering
..." , " " " ".. "." ..".. ,," "
Chula/ongkorn University
CANOU OvelView Chepter 1: Overall UnitOr. George Bereznai page 10 - 9 Module 0: CANDU Balance of Plant, I&C and Safety Systems
Figure 4: Instrumentation and Control
DepanmentofNudearTechnrnogy Faculty of Engineering Chula/ongkorn University
Chapter 1: Overall UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
Figure 5: Overall Unit ControlDepartment of Nuclear Technology Facuffyof Engmeerlng Chulalongkorn University
CANDU OverviewDr. George Bereznai page 10-11
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Chapter 1: l,.drall UnitModule 0: CANDU Balance of Plant, I&C and Safety Systems
6. REACTOR SHUTOOWN SYSTEMS (SOS#1 and 50S#2)
• there are two 'full capability' reactor shutdown systems, they are functionally and physicallyindependent of each other, and each able to shut down the reactor;
• functional independence is provided by using different methods of shutdown: dropping solid neutronabsorbing rods into the core for SOS#1, and injecting liquid poison into the moderator for SOS#2;
• physical independence is achieved by positioning the shutdown rods vertically through the top of thereactor, and the poison injection tubes horizontally through the sides of the reactor;
• the two shutdown systems respond automatically to both neutronic and process signals
• a very high level of independence is achieved by using diversity in:
- the types of instruments used,
- parameters measured
- the control equipment hardware
- software language
- design and analysis teams.
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CANDU Overview Chapter 1: Overall UnitDr. George Bereznai page 1D - 12 Module D: CANDU Balance of Plant, I&C and Safety Systems
------_ ---_ _-- ----- ---------_.._-------- ----- ~._--
Figure 6: Reactor Shutdown Systems (505#1 and #2)Department of Nuclear Technology Faculty of Engineering Chulalongkom University
ICANDU Oven"ewDr. George Bereznai page 1D - 13
Chapter 1: Overall UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
-
REAClOR
lIiCONTAINMENT RECOVERY SUMP
~ •• II I I II II' I
1'1 I I,I, I
INITIAL PH~SE OF EelS 1~e<::nON(One 01 lhoM syslems IS &ppIIed to • particular ....ion)
.oII!~------IlofI~!...~---------~~~--~~~~~~---------._.--_ .._-_._-----,
t! ."""""",,",p i1 1
!
IJ,I,:,
---------.------------------------------------._--------~
----~---------------r
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EMERGENCY CORE COOLING SYSTEM
the system operates ir. the event of a loss ofcoolant accident (LOCA), and has threestages of operation: high, medium and lowpressure;the initial injection of high pressure coolingwater into the heat transport system is byopening the valve between the Gas Tank andthe Water Injection Tanks (there is acorresponding opening of the boiler steamrelease valves to achieve rapid cooling of theboilers and further depressurization of theheat transport system);the source of medium pressure injection isthe dousing tank, with either one of the twoECC pumps being able to supply 100% flow;low pressure operation uses the same ECCpumps, but with the water coming from thefloor of the reactor building.
•
•
•
•7.
Department of Nuclear Technology FacuftyofEngmeenng Chulalongkorn University
CANDU OverviewDr. Geor.ge Ber.eznai
Chapter. 1: Overall UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
Figure 7: Emergency Core Cooling System
Department of Nuclear. Technology FaCUlty of Engineering Chulalongkom Univer.sity
CANDU OveNlewDr. George Bereznai page 1D-15
Chapter 1: '- .erall UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
18. CONTAINMENT SYSTEM• the following systems provide a sealed envelope around the nuclear steam supply systems if an
accidental release of radioactivity is detected:
=> plastic lined pre-stressed post-tensioned pressure-retaining concrete containment structure;
=> automatic dousing system;
=> air coolers that provide a long-term containment atmosphere heat sink
=> filtered air discharge system;
=> access airlocks;
=> automatic containment isolation system that closes all reactor building penetrations open to thecontainment atmosphere when an increase in containment pressure or radioactivity level isdetected;
• these systems are designed to withstand the maximum pressure which could occur following thelargest postulated loss-of-coolant accident;
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CANDU OverviewDr. George Bereznai
DeparlmentofNuc~arTechnomgy
Figure 8: Containment SystemFaculty of Engineering
Chapter 1: Overall UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
Chulalongkorn University
CANDU OverviewDr. George Bereznai page 1D· 17
Chapter 1: Overell UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
Chula/ongkom UniversityFacullyofEngmeering
9. SITE AND PLANT ARRANGEMENTS• land area sufficient to provide the required exclusion zone (500 -1000 meters)
• source of cooling water;
• connection to the electrical grid;
• geology suitable forfoundations of therequired structures;
• known level ofseismic activity;
• transportationaccess.
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CHAPTER 1: OVERALL UNIT
MODULE E: SIMULATOR EXERCISES
Chapter 1: O~<:fall UnitModule E: Simulator Exercises
MODULE OBJECTIVES:
At the end of this module, you will be able to:
1. Star-up and initialize the Simulator;
2. Find the parameters that are common to all the displays;
3. Identify the parameters displayed on the Plant Overview and Turbine Generator pages;
4. Maneuver unit power via the Unit Power Regulator page.
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Chapter 1: Overall UnitModule E: Simulator Exercises
1. SIMULATOR STARTUP
• double click on 'CANDU_R4'
• on 'CANDU 9 Compact Simulator" screen click on 'OK' and 'STOP SERVER'
• when messages clear, double click anywhere on screen
• click 'OK' to 'Load Full Power IC?'
• the Simulator will display the 'Plant Overview' screen with all parameters initialized to 100% Full Power
• at the bottom right hand corner click on 'Run' to start the simulator
2. SIMULATOR INITIALIZATION
If at any time you need to return the Simulator to one of the stored Initialization Points, do the following:
• 'Freeze' the Simulator
• click on 'IC'
• click on 'Load IC'
• click on 'FP_1 OO.lC' for 100% full power initial state
• click 'OK' to 'Load C:\AECL_P4\FP_100.lC'
• click 'YES'
• click 'Return'
• Start the Simulator operating by selecting 'Run'.
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Chapter 1: Overall UnitModule f=: Simulator Exercises
3. LIST OF CANDU 9 COMPACT SIMULATOR DISPLAY SCREENS
1. Plant Overview
2. Shutdown Rods
3. Reactivity Control
4. Liquid Zones Control
5. Zonal Flux Trends
6. Flux Mapping
7. PHT Main Circuit
8. PHT Feed & Bleed
9. PHT Inventory Control
10. PHT Pressure Control
11. Bleed Condenser Control
12. Steam Generator Feed Pumps
13. Steam Generator Level Control Steam
14. Generator Level Trends
15. Steam Generator Level Manual Ctrl
16. Extraction Steam
17. Turbine Generator
18. RRS / DPR .
19. UPR
20. Electrical GRP1 Class IV
21. Electrical GRP1 Class III
22. Electrical GRP1 Class 1/11 A
23. Electrical GRP1 Class 1/11 B
24. Electrical GRP1 Class 1/11 C
25. Elect GRP1 Class IV Loads 1
26. Elect GRP1 Class IV Loads 2
27. Elect GRP1 Class III Loads 1
28. Elect GRP1 Class III Loads 2
29. Trends
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IChapter 1: Overall Unit
Module E: SimulatQr Exercises
4. COMPACT SIMULATOR DISPLAY COMMON FEATURES
Revision 4 of the CANDU 9 Compact Simulator is made up of 29 interactive display screens or pages.All of these screens have the same information at the top and bottom of the displays, as follows:
• top of the screen contains 21 plant alarms and annunciations; these indicate important status changesin plant parameters that require operator actions; each of these alarms will be discussed as part of thesystem that is generating it and/or is involved in the corrective action;
• top right hand corner shows the simulator status:
=> the window under 'Labview' (this is the proprietary software that generates the screen displays) hasa counter that is incrementing when Labview is running; if labview is frozen (i.e. the displays cannotbe changed) the counter will not be incrementing;
=> the window displaying 'CASSIM' (this is the proprietary software that computes the simulationresponses) will be green and the counter under it will not be incrementing when the simulator isfrozen (Le. the model programs are not executing), and will turn red and the counter will incrementwhen the simulator is running;
• to stop (freeze) labview click once on the 'STOP' sign at the top left hand corner; to restart 'Labview'click on the => symbol at the top left hand corner;
• to start the simulation click on 'Run' at the bottom right hand corner; to 'Stop' the simulation click on'Freeze' at the bottom right hand corner;
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Chapter 1: Overall UnitModule E: Simulator Exercises
5. COMPACT SIMULATOR DISPLAY COMMON FEATURES (continued)
• the bottom of the screen shows the values of the following major plant parameters:
=> Reactor Neutron Power (%)
=> Reactor Thermal Power (%)
=> Generator Output (%)
=> Main Steam Header Pressure (kPa)
=> Steam Generator Level (m)
=> OUC Mode ('Normal' or 'Alternate')
• the bottom left hand corner allows the initiation of two major plant events:
=> 'Reactor Trip'
=> 'Turbine Trip'
these correspond to hardwired push buttons in the actual control room;
• the box above the Trip buttons shows the display currently selected (i.e. 'Plant Overview'); by clickingand holding on the arrow in this box the titles of the other displays will be shown, and a new one can beselected by highlighting it;
• the remaining buttons in the bottom right hand corner allow control of the simulation one iteration at atime ('Iterate'); the selection of initialization points ('IC'); insertion of malfunctions ('Malf'); and callingup the 'Help' screen.
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I
Chapter 1: Overall UnitModule E: Simulator Exercises
6. PLANT OVERVIEW PAGE
Shows a 'line diagram' of the main plant systems and parameters. No inputs are associated with this display.The systems and parameters displayed are as follows (starting at the bottom left hand corner):
• MODERATOR system is not simulated
• REACTOR is a 14 zone model, each zone being represented by a point kinetic model with six groups ofdelayed neutrons, and coupling coefficients that account for the interaction of the flux between adjacentzones; decay heat model uses a three group approximation; reactivity calculations include reactivitycontrol and safety devices, Xenon, voiding in channels and power level changes. The parametersdisplayed are:
=:> Average Zone Level (Ufo fUll)
=:> Neutron Power (% full power)
=:> Neutron Power Rate (%/ second)
• Heat Transport main loop, pressure and inventory control systems are shown as a single loop on thePlant Overview display, additional details will be shown on subsequent displays. The parametersdisplayed are:
=:> Reactor Outlet Header (ROH) and Reactor Inlet Header (RIH) average Temperature (0C) and Pressure(kPa)
=:> Pressurizer Level (m) and Pressure (kPa); 020 Storage Tank level (m)
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Chapter 1: Overall UnitModule E: Simulator Exercises
6.1 PLANT OVERVIEW PAGE (continued)
• The four Steam Generators are individually modeled, but only the level measurements are shownseparately, for the flows, pressures and temperatures average values are shown. The parametersdisplayed are:
=> Boiler 1, 2, 3, 4 Level (m)
=> Steam Flow (kg/sec)
=> Steam Pressure (kPa)
=> Steam Temperature (0C)
=> Moisture Separator and Reheater (MSR) Drains Flow (kg/sec)
=> Status of control valves is indicated by their colour: green is closed, red is open; the followingvalves are shown for the Steam System:
Main Steam Stop Valves (MSV) status onlyCondenser Steam Discharge Valves (CSDV) status and % openAtmospheric Steam Discharge Valves (ASDV) status and % open
• Generator output (MW) is calculated from the steam flow to the turbine
• Condenser and Condensate Extraction Pump (CEP) are not simulated
• Simulation of the feedwater system is very much simplified; the parameters displayed on the PlantOverview screen are:
=> Total Feedwater flow to the steam generators (kg/sec)
=> Average Feedwater temperature after High Pressure Heater (HPHX)
=> Status of Boiler Feed Pumps (BFP) is indicated as red if any pumps are 'ON' or green if all thepumps are 'OFF'
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Chapter 1: Overall UnitModule E: Simulator Exercises
6.2 PLANT OVERVIEW PAGE (continued)
Six trend displays show the following parameters:
• Reactor Neutron Power and Reactor Thermal Power (0-100%)
• Turbine Power (0-100%)
• Boiler Levels· actual and setpoint (m)
• Main Steam Header Pressure (kPa)
• Pressurizer and Reactor Outlet Header (average) Pressure (kPa)
• Pressurizer Level - actual and setpoint (m)
Note that while the simulator is in the 'Run' mode, all parameters are being continually computed andall the displays are available for viewing and inputting changes.
DeparlmentofNudearTechno~gy Faculty of Engineering Chulalongkom University
CANDU OverviewDr. Geor e Bereznai
Department of Nuclear Technology Faculty of Engineering
Chapter 1: Overall UnitModule E: Simulator Exercises
Fteele Run Uetate
Help
Chula/ongkom UniversifY
CANDU OverviewDr. George Bereznai page 1E· 10
!Chapter 1: uvtlrall Unit
Module E: Simulator Exercises
7. TURBINE GENERATOR PAGE
Shows the main parameters and controls associated with the Turbine and the generator. Theparameters displayed are:
• Boiler 1, 2, 3, 4 Level (m)
• status of Main Steam Safety Valves (MSSV)
• status, opening and flow through the Atmospheric Steam Discharge Valves (ASDV) and the CondenserSteam Discharge Valves (CSDV)
• Steam Flow to the Turbine (kg/sec)
• Governor Control Valve Position (% open)
• Generator Output (MW)
• Turbine/Generator Speed of Rotation (rpm)
• Generator Breaker Trip Status
• Turbine Trip Status
• Turbine Control Status
• All the trend displays have been covered elsewhere or are self explanatory
The following pop-up menus are provided:
• TURBINE RUNBACK • sets Target (%) and Rate (%/sec) of runback when 'Accept' is selected
• TURBINE TRIP STATUS - Trip or Reset
• ASDV and CSDV AUTO/MANUAL Control· AUTO Select, following which the Manual Position of thevalve may be set
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a 1E· 11
Faculty of Engineering
Chapter 1: Overall UnitModule E: Simulator Exercises
Run Iterate
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Chapter 1: Overall UnitModule E: Simulator Exercises
8. UPR PAGE
This screen permits control of station load setpoint and its rate of change while under Unit PowerRegulator (UPR) control, Le. 'normal' mode. Control of the Main Steam Header Pressure is also throughthis screen, but this is not usually changed under normal operating conditions.
• OUC (overall Unit Control) MODE can be changed from NORMAL to ALTERNATE.
• TARGET LOAD • on selection Station Load (%) and Rate of Change (%/sec) cart be specified; changebecomes effective when 'Accept' is selected.
=> The OPERATOR INP TARGET is the desired setpoint inserted by the operator; the CURRENTTARGET will be changed at a POWER RATE specified by the operator.
=> Note that the RANGE is only an advisory comment, numbers outside the indicated range of valuesmay be input on the Simulator.
• MAIN STEAM HEADER PRESSURE SETPOINT (MPa) - alters the setpoint, which is rarely done duringpower operation. Caution must be exercised when using this feature on the Simulator, since therequested change takes place in a step fashion as soon as the change is made; changes should bemade in increments of 0.1 MPa.
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
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FacuityofEngmeering
••••
ReaCtor ReaCtor Geriert'ltorNeulron Pwr (%) Thermal Pwr(%) Oulpul"')
Department of Nuclear Technology
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Chapter 1: Ovemft UnItModuIB E: SimulaJor Exttrolsl/1s
9. SIMULATOR EXERCISES
9.1 POWER MANEUVER: 10% Power Reduction and Return to Full Power
• Initialize SImulator to 100% full power
• verify that all parameters are consistent with full power operation.
• select the UPR page, and change the scale on the "Reactor Pwr & Thermal Pwr" and "Current TargetLoad & Turbine Pwr" graphs to be between 80 and 110 percent, the "Main Steam Hdr Pressure & SP" to4500 and 5000 kPa, "Boller Level" to '13 and 15 meters, and set "Resolution" to "Max Out".
• reduce unit power In the 'normal' mode, I.e.
==> using the UPR display
=> select 'TARGET LOAD (%)' pop-up menu
==> In pop-up menu lower 'target' to 90.00% at a 'Rate' of 1.0 %/see
::::> 'Accept' and 'Return'
• observe the response of the displayed parameters until the transients In Reactor p,ower and SteamPressure are completed (approximately 4 minutes and full time 5eale on the graph) without freezing theSimulator and/or stopping Labvlew, and explain the main changes
• continuing the above operation, raise "UNIT POWER" to 100% at a rate of 1.0%FP/sec.
Dep8I1mer1t or Nuclear Technology Faculty of Engirleerlrlg
CANDU OverviewDr. George Bereznai page 1E - 15
Chapter 1: Overall UnitModule E: Simulator Exercises
9.2 RESPONSE TO POWER MANEUVER
• initialize the Simulator to 100%FP, reduce power using UPR in 25% steps at O.5%/sec (trip the reactorfor the 0% state) and record the following values:
Parameter Unit 100% 75% 50% 25% I 0%. Comments
Reactor Power % IROH Pressure MPa
ROH Temperature °C
RIH Pressure MPa
RIH Temperature °C
Pressurizer Level m
HT Pump Flow Mg/s
Boiler Pressure MPa
Boiler Temperature °C
Boiler Level m
Steam Flow kg/s
Feedwater Flow kg/s
Turbine-Generator Power %
Under "Comments" please note type of parameter change as a function of reactor power 0% ~ 100%FP:constant, linear increase or decrease, non-linear increase or decrease
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Chapter 1: Overall UnitModule E: Simulator Exercises
9.3 TEMPERATURE PROFILE ACROSS A CANDU 9 UNIT AT FULL POWER
• Initialize the Simulator to 100% Full Power.• Record the values of the parameters in the table below.
Station Equipment Pressure (kPa) Temperature (OC)
Reactor Inlet Header
Reactor Outlet Header
Steam Generator
HP Turbine Exhaust 900 170
LP Turbine Inlet 900 230
Condenser 5 35
LP Heater Outlet 700 100
Deaerator 130
Boiler Feedpump Inlet
HP Heater Outlet
Preheater Outlet
• Plot these parameters on the attached grid.
DeparlmentofNudearTechnowgy Faculty of Engineering Chula/ongkorn University
CANDU OverviewDr. George Bereznai
300
o
page 1E· 17Chapter 1: Overall Unit
Module E: Simulator Exercises
PumpSuctionHeader
PRIMARY SIDE Reactor Reactor Pump
!nlet Outlet SuctionHdr Hdr Hdr
•SteamGen
HPTurb
Outlet
LPTurbInlet
SECONDARY SIDECon- LP De-
denser Heater aer-Outlet atar
BoilerFeedPump
Suction
HPHeaterOutlet
•PreheatOutlet
Depar1ment of Nllclear Technology Faculty of Engineering Chulalongkom University
CANDU OverviewDr. George Bereznai page 1D· 1
Chapter 1: Overall UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
CHAPTER 1: OVERALL UNIT
MODULE D: CANDU BALANCE OF PLANT, I&C AND SAFETY SYSTEMS
MODULE OBJECTIVES:
At the end of this module, you will be able to describe the following for the Balance of Plant
Systems of a CANDU generating station:
1. The main functions and components of each major process and process support system;
2. The main functions and components of each major control system;
3. The key process, control and safety related interactions between the major systems
Department ofNuclear Technology Facuity of Engineering Chulalongkorn University
CANDU Overview Chapter 1: Overall UnitDr. George Bereznai paoe 10 - 2 Module D: CANDU Balance of Plant, I&C and Safety Systems
R
GENERATOREXCITATION
COOLING
t
VOLTAGE
MAIN CONTROL
STEAM tTURBINE GENERATORMAIN
TRANSFORME
I t+TURBINE
GENERATORDEAERATOR LUB OIL
HIGH LOWAIR
PRESSURE PRESSUREEXTRACTION
FEEDHEATING FEEDHEATING
1 iCONDENSER
BOILER CONDENSATE f.- CONDENSER CIRCULATIN(
• WATER
1.3 FEEDHEATING
• uses extraction steam to preheat thefeedwater in order to optimize thermodynamicefficiency;
• consists of three low pressure (LP), adeaerator, and two HP heaters;
• feed pumps return the feedwater to theboilers.
1. TURBINE, GENERATOR, CONDENSATE AND FEEDHEATING SYSTEMSall existing CANDU generating stations have turbine assemblies that consists of tandem compoundunits, with one double flow high pressure cylinder, and three double flow low pressure cylinders withexternal moisture separators and live steam reheaters between the high and low pressure stages
• the Governing system controls the turbine's speed of rotation when the generator is not synchronizedto the grid, otherwise the governing systemdetermines turbine/generator power;
1.1 GENERATOR
• three phase four pole machine directlycoupled to the turbine;
• output voltage (usually) 24,000 volts;• cooling of the rotor winding and stator core is
by hydrogen, and of the stator winding bywater.
1.2 CONDENSER
• consists of three separate shells, ·one for eachlow pressure turbine cylinder;
• can handle full steam by-pass flow when theturbine is not available.
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
CANOU Overview Chapter 1: Overall UnitDr George Bereznai page 10 - 3 Module 0: CANOU Balance of Plant, I&C and Safety Systems
Figure 1: TURBINE, GENERATOR, CONDENSATE AND FEEDHEATING SYSTEMS
Oeparlment of Nudear Technology Faculty of Engineering Chulalongkorn University
CANDU OverviewDr. George Bereznai page 1D-4
Chapter 1: Overall UnitModule D: CANDU Balance of Plant. I&C and Safety Systems
-
2.
•
•
•
•
ELECTRIC POWER SYSTEM
the output of the generator is stepped up involtage by the Main Output and Unit Servicetransformers;
the switchyard contains the breakers anddisconnect switches which interconnect thestation and the grid, and have automatic controlto ensure the safe flow of electric power;
unit service power is normally provided by thetwo 100 percent capaCity transformers, the UnitService transformer and the System Servicetransformer; an automatic transfer systemensures continuity of supply as long as one ofthe high voltage supplies are available;
the unit service power is distributed and furtherstepped down in voltage as required.
GENERATOR
~;;.•. ~..~:r~:. ... .~.+!W,.~.: ,•.. j
'~~5~
CLASS IVPOWER
CLASS IIIPOWER
CLASS !iPOWER
STANDBYGENERATOR
. Department of Nuclear Technology Faculty of Engineering
MG SET orINVERTER
RECTIFIERBANK
CLASS IPOWER
BATTERYPOWERSUPPLY
Chulalongkorn University
CANDU Overview Chapter 1: Overall UnitDr George Bereznai page 10 - 5 Module 0: CANDU Balance of Plant, I&C and Safety Systems
Figure 2: Electric Power Output System
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANDU Overview Chapter 1: Overall UnitDr. George Bereznai page 10 - 6 Module D: CANDU Balence of Plant, I&C and Safety Systems
MG SET orINVERTER
3. UNIT ELECTRIC POWER SERVICESThe power supplies are classified in terms of theirlevel of reliability.3.1 Class IV Power• supplies all major loads directly and all station
equipment under normal operating conditions'via the other classes;
• may be unavailable for extended periods (hrs);• highest distribution voltage within the station
(4 kV to 14 kV AC).3.2 Class III Power• supplies all loads necessary for safe shutdown
of reactor and turbine;• supplied by on-site Standby Generators if
cannot be supplied from Class IV;• may be unavailable for 3 minutes;• typically 400 V to 5 kV AC.
3.3 Class II Power• supplies equipment and instrumentation
essential to safe station operation;• uninterruptible, supplied from batteries via
Class I when cannot be supplied from Class III;• typically 50 V to 250 V AC.
3.4 Class I Power• uninterruptible supply for all essential
equipment;• typically 50V to 250 V DC.
GENERATOR MAINTRANSFORMER
UNIT SERVICETRANSFORMER
RECTIFIERBANK
SWITCH YARDAND
HIGH VOLTAGEGRID
SYSTEMSERVICE
TRANSFORMER
STANDBYGENERATOR
BATTERYPOWERSUPPLY
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
CANOU Overview Chapter 1: Overall UnitDr. George Bereznai page 10·7 Module 0: CANOU Balance of Plant, I&C and Safety Systems
Figure 3: Unit Electric Power Distribution Systems
~'i
OepartmentofNudearTechno~gy Faculty of Engineering Chulalongkorn University
CANDU Ove, ..",\IiDr. George Bereznai page 1D - 8
4. INSTRUMENTATION AND CONTROL·
Chapter 1: uverall UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
• digital computers are used for station control, alarm annunciation, graphical data display and logging;
• there are two independent computers, both normally running, but each capable of controlling the unit;
• only the 'controlling' computer's outputs are connected to the field devices;
• a fault in any essential part of one computer results in automatic transfer of control to the othercomputer;
• if both computers fail the unit is automatically shut down;
• alarm messages are presented on two colour monitors, and line printers provide a chronologicalrecord of all alarm conditions;
• operator communication stations consist of a colour monitor and keyboard, and are the prime meansby which the operator monitors and controls the unit;
• all major process systems are controlled by the dual redundant computer system;
• the safety systems use triplicated instrumentation, and are independent of the control computers.
Department of Nuclear Technology Faculty of Engineering Chula/ongkorn University
CANOU OvetView Chepter 1: Overall UnitOr. George Bereznai page 10 - 9 Module 0: CANOU Balance of Plant, I&C and Safety Systems
Figure 4: Instrumentation and Control
OepanmentofNudearTechnology Faculty of Engineering Chula/ongkorn University
Chapter 1: Overall UnitModule 0: CANDU Balance of Plant, I&C and Safety Systems
Figure 5: Overall Unit ControlDeparlmentofNudearTechnwogy FaculfyofEngmeering Chulalongkorn University
CANDU OverviewDr. George Bereznai page 10 - 11
I
Chapter 1: l,.drall UnitModule 0: CANDU Balance of Plant, I&C and Safety Systems
6. REACTOR SHUTOOWN SYSTEMS (SOS#1 and 50S#2)
• there are two 'full capability' reactor shutdown systems, they are functionally and physicallyindependent of each other, and each able to shut down the reactor;
• functional independence is provided by using different methods of shutdown: dropping solid neutronabsorbing rods into the core for SOS#1, and injecting liquid poison into the moderator for SOS#2;
• physical independence is achieved by positioning the shutdown rods vertically through the top of thereactor, and the poison injection tubes horizontally through the sides of the reactor;
• the two shutdown systems respond automatically to both neutronic and process signals
• a very high level of independence is achieved by using diversity in:
- the types of instruments used,
- parameters measured
- the control equipment hardware
- software language
- design and analysis teams.
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
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Figure 6: Reactor Shutdown Systems (505#1 and #2)Department of Nuclear Technology Faculty of Engineering Chulalongkom University
)
CANDU Oven"ewDr. George Bereznai page 10 - 13
Chapter 1: Overall UnitModule D: CANDU Balance of Plant, I&C and Safety Systems
tBOl.ATIOH VAINII
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~.- ----------------- .CONTAINMENT RECOVERY SUMP
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EMERGENCY CORE COOLING SYSTEM
the system operates h. the event of a loss ofcoolant accident (LOCA), and has threestages of operation: high, medium and lowpressure;
the initial injection of high pressure coolingwater into the heat transport system is byopening the valve between the Gas Tank andthe Water Injection Tanks (there is acorresponding opening of the boiler steamrelease valves to achieve rapid cooling of theboilers and further depressurization of theheat transport system);
the source of medium pressure injection isthe dousing tank, with either one of the twoECC pumps being able to supply 100% flow;
low pressure operation uses the same ECCpumps, but with the water coming from thefloor of the reactor building.
•
•
•
•
7.
Department of Nuclear Technology FacuftyofEngmeering Chulalongkorn University
CANDU Overview Chapter 1: Overall UnitDr. George Bereznai page 1D - 14 Module D: CANDU Balance of Plant, I&C and Safety Systems
Figure 7: Emergency Core Cooling System
Department of Nuclear Technology FaCUlty of Engineering Chulalongkom University
CANDU OveNlew Chapter 1: '- .erall UnitDr. George Bereznai page 1D - 15 Module D: CANDU Balance of Plant, I&C and Safety Systems
18. CONTAINMENT SYSTEM• the following systems provide a sealed envelope around the nuclear steam supply systems if an
accidental release of radioactivity is detected:
=> plastic lined pre-stressed post-tensioned pressure-retaining concrete containment structure;
=> automatic dousing system;
=> air coolers that provide a long-term containment atmosphere heat sink
=> filtered air discharge system;
=> access airlocks;
=> automatic containment isolation system that closes all reactor building penetrations open to thecontainment atmosphere when an increase in containment pressure or radioactivity level isdetected;
• these systems are designed to withstand the maximum pressure which could occur following thelargest postulated loss-of-coolant accident;
Department of Nuclear Technology Faculty of Engineering Chulalongkorn University
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Figure 8: Containment SystemOeparlmentofNuc~arTechnomgy Faculty of Engineering Chulalongkorn University
CANDU Overview Chapter 1: Overall UnitDr. George Bereznai page 1D - 17 Module D: CANDU Balance of Plant, I&C and Safety Systems
Chulalongkom UniversityFacullyofEngmeering
9. SITE AND PLANT ARRANGEMENTS• land area sufficient to provide the required exclusion zone (500 -1000 meters)
• source of cooling water;
• connection to the electrical grid;
• geology suitable forfoundations of therequired structures;
• known level ofseismic activity;
• transportationaccess.
Department of Nuclear Technology
CANDU OverviewDr. George Bereznai page 1E - 1
CHAPTER 1: OVERALL UNIT
MODULE E: SIMULATOR EXERCISES
MODULE OBJECTIVES:
Chapter 1: O~<:fall UnitModule E: Simulator Exercises
At the end of this module, you will be able to:
1. Star-up and initialize the Simulator;
2. Find the parameters that are common to all the displays;
3. Identify the parameters displayed on the Plant Overview and Turbine Generator pages;
4. Maneuver unit power via the Unit Power Regulator page. I
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CANDU OverviewDr. George Bereznai page1E·2
Chapter 1: Overall UnitModule E: Simulator Exercises
1. SIMULATOR STARTUP
• double click on 'CANDU_R4'
• on 'CANDU 9 Compact Simulator" screen click on 'OK' and 'STOP SERVER'
• when messages clear, double click anywhere on screen
• click 'OK' to 'Load Full Power IC?'
• the Simulator will display the 'Plant Overview' screen with all parameters initialized to 100% Full Power
• at the bottom right hand corner click on 'Run' to start the simulator
2. SIMULATOR INITIALIZATION
If at any time you need to return the Simulator to one of the stored Initialization Points, do the following:
• 'Freeze' the Simulator
• click on 'IC'
• click on 'Load IC'
• click on 'FP_1 OO.lC' for 100% full power initial state
• click 'OK' to 'Load C:\AECL_P4\FP_100.lC'
• click 'YES'
• click 'Return'
• Start the Simulator operating by selecting 'Run'.
Department of Nuclear Technology FacullyofEngmeering Chulalongkom University
CANDU OverviewDr. George Bereznai page 1E • 3
3. LIST OF CANDU 9 COMPACT SIMULATOR DISPLAY SCREENS
Chapter 1: Overall UnitModule E: Simulator Exercises
1. Plant Overview
2. Shutdown Rods
3. Reactivity Control
4. Liquid Zones Control
5. Zonal Flux Trends
6. Flux Mapping
7. PHT Main Circuit
8. PHT Feed & Bleed
9. PHT Inventory Control
10. PHT Pressure Control
11. Bleed Condenser Control
12. Steam Generator Feed Pumps
13. Steam Generator Level Control Steam
14. Generator Level Trends
15. Steam Generator Level Manual Ctrl
16. Extraction Steam
17. Turbine Generator
18. RRS / DPR .
19. UPR
20. Electrical GRP1 Class IV
21. Electrical GRP1 Class III
22. Electrical GRP1 Class 1/11 A
23. Electrical GRP1 Class 1/11 B
24. Electrical GRP1 Class 1/11 C
25. Elect GRP1 Class IV Loads 1
26. Elect GRP1 Class IV Loads 2
27. Elect GRP1 Class III Loads 1
28. Elect GRP1 Class III Loads 2
29. Trends
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CANDU OverviewDr. George Berezna~ page IE - 4
IChapler 1: Overall Unit
Module E: Simulator Exercises
4. COMPACT SIMULATOR DISPLAY COMMON FEATURES
Revision 4 of the CANDU 9 Compact Simulator is made up of 29 interactive display screens or pages.All of these screens have the same information at the top and bottom of the displays, as follows:
• top of the screen contains 21 plant alarms and annunciations; these indicate impoltant status changesin plant parameters that require operator actions; each of these alarms will be discussed as part of thesystem that is generating it and/or is involved in the corrective action;
• top right hand corner shows the simulator status:
=> the window under 'Labview' (this is the proprietary software that generates the screen displays) hasa counter that is incrementing when Labview is running; if Labview is frozen (Le. the displays cannotbe changed) the counter will not be incrementing;
=> the window displaying 'CASSIM' (this is the proprietary software that computes the simulationresponses) will be green and the counter under it will not be incrementing when the simulator isfrozen (i.e. the model programs are not executing), and will turn red and the counter will incrementwhen the simulator is running;
• to stop (freeze) Labview click once on the 'STOP' sign at the top left hand corner; to restart 'Labview'click on the => symbol at the top left hand corner;
• to start the simulation click on 'Run' at the bottom right hand corner; to 'Stop' the simulation click on'Freeze' at the bottom right hand corner;
Department of Nuclear Technology FacuffyofEngmeering Chulalongkom University
CANDU OverviewDr. George Bareznai _page 1F. - 5
Chapter 1: Overall UnitModule E: Simulator Exercises
5. COMPACT SIMULATOR DISPLAY COMMON FEATURES (continued)
• the bottom of the screen shows the values of the following major plant parameters:
=> Reactor Neutron Power (%)
=> Reactor Thermal Power (%)
=> Generator Output (%)
=> Main Steam Header Pressure (kPa)
=> Steam Generator Level (m)
=> OUC Mode ('Normal' or 'Alternate')
• the bottom left hand corner allows the initiation of two major plant events:
=> 'Reactor Trip'
=> 'Turbine Trip'
these correspond to hardwired push buttons in the actual control room;
• the box above the Trip buttons shows the display currently selected (i.e. 'Plant Overview'); by clickingand holding on the arrow in this box the titles of the other displays will be shown, and a new one can beselected by highlighting it;
• the remaining buttons in the bottom right hand corner allow control of the simulation one iteration at atime ('Iterate'); the selection of initialization points ('IC'); insertion of malfunctions ('Malf'); and callingup the 'Help' screen.
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CANDU OverviewDr. George Bereznai page 1E - 6
I
Chapter 1: Overall UnitModule E: Simulator Exercises
6. PLANT OVERVIEW PAGE
Shows a 'line diagram' of the main plant systems and parameters. No inputs are associated with this display.The systems and parameters displayed are as follows (starting at the bottom left hand corner):
• MODERATOR system is not simulated
• REACTOR is a 14 zone model, each zone being represented by a point kinetic model with six groups ofdelayed neutrons, and coupling coefficients that account for the interaction of the flux between adjacentzones; decay heat model uses a three group approximation; reactivity calculations include reactivitycontrol and safety devices, Xenon, voiding in channels and power level changes. The parametersdisplayed are:
=:> Average Zone Level (% fUll)
=:> Neutron Power (% full power)
=:> Neutron Power Rate (%/ second)
• Heat Transport main loop, pressure and inventory control systems are shown as a single loop on thePlant Overview display, additional details will be shown on subsequent displays. The parametersdisplayed are:
=:> Reactor Outlet Header (ROH) and Reactor Inlet Header (RIH) average Temperature (0C) and Pressure(kPa)
=:> Pressurizer Level (m) and Pressure (kPa); 020 Storage Tank level (m)
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
CANDU OverviewDr. George Bereznai page 1E - 7
Chapter 1: Overall UnitModule E: Simulator Exercises
6.1 PLANT OVERVIEW PAGE (continued)
• The four Steam Generators are individually modeled, but only the level measurements are shownseparately, for the flows, pressures and temperatures average values are shown. The parametersdisplayed are:
=> Boiler 1, 2, 3, 4 Level (m)
=> Steam Flow (kg/sec)
=> Steam Pressure (kPa)
=> Steam Temperature (0C)
=> Moisture Separator and Reheater (MSR) Drains Flow (kg/sec)
=> Status of control valves is indicated by their colour: green is closed, red is open; the followingvalves are shown for the Steam System:
Main Steam Stop Valves (MSV) status onlyCondenser Steam Discharge Valves (CSDV) status and % openAtmospheric Steam Discharge Valves (ASDV) status and % open
• Generator output (MW) is calculated from the steam flow to the turbine
• Condenser and Condensate Extraction Pump (CEP) are not simulated
• Simulation of the feedwater system is very much simplified; the parameters displayed on the PlantOverview screen are:
=> Total Feedwater flow to the steam generators (kg/sec)
=> Average Feedwater temperature after High Pressure Heater (HPHX)
=> Status of Boiler Feed Pumps (BFP) is indicated as red if any pumps are 'ON' or green if all thepumps are 'OFF'
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
CANDU OverviewDr. George Bereznai __ page 1E - B
Chapter 1: Overall UnitModule E: Simulator Exercises
6.2 PLANT OVERVIEW PAGE (continued)
Six trend displays show the following parameters:
• Reactor Neutron Power and Reactor Thermal Power (0-100%)
• Turbine Power (0-100%)
• Boiler Levels - actual and setpoint (m)
• Main Steam Header Pressure (kPa)
• Pressurizer and Reactor Outlet Header (average) Pressure (kPa)
• Pressurizer Level - actual and setpoint (m)
Note that while the simulator is in the 'Run' mode, all parameters are being continually computed andall the displays are available for viewing and inputting changes.
DeparlmentofNudearTechno~gy Faculty of Engineering Chulalongkom University
Chulalongkom University
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Department of Nuclear Technology
CANDU OverviewDr. George Bereznai page 1E • 10
!Chapter 1: uvdrall Unit
Module E: Simulator Exercises
7. TURBINE GENERATOR PAGE
Shows the main parameters and controls associated with the Turbine and the generator. Theparameters displayed are:
• Boiler 1, 2, 3, 4 Level (m)
• status of Main Steam Safety Valves (MSSV)
• status, opening and flow through the Atmospheric Steam Discharge Valves (ASDV) and the CondenserSteam Discharge Valves (CSDV)
• Steam Flow to the Turbine (kg/sec)
• Governor Control Valve Position (% open)
• Generator Output (MW)
• Turbine/Generator Speed of Rotation (rpm)
• Generator Breaker Trip Status
• Turbine Trip Status
• Turbine Control Status
• All the trend displays have been covered elsewhere or are self explanatory
The following pop-up menus are provided:
• TURBINE RUNBACK • sets Target (%) and Rate (%/sec) of runback when 'Accept' is selected
• TURBINE TRIP STATUS - Trip or Reset
• ASDV and CSDV AUTO/MANUAL Control· AUTO Select, following which the Manual Position of thevalve may be set
Department of Nuclear Technology Faculty of Engineering Chula/ongkom University
CANDU OverviewDr. Georae Bereznai aae1E·11
Chapter 1: Overall UnitModule E: Simulator Exercises
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Department of Nuclear Technology
CANDU OverviewDr. George Bereznai page 1E - 12
Chapter 1: Overall UnitModule E: Simulator Exercises
8. UPR PAGE
This screen permits control of station load setpolnt and its rate of change while under Unit PowerRegulator (UPR) control, Le. 'normal' mode. Control of the Main Steam Header Pressure is also throughthis screen, but this is not usually changed under normal operating conditions.
• OUC (overall Unit Control) MODE can be changed from NORMAL to ALTERNATE.
• TARGET LOAD • on selection Station Load (%) and Rate of Change (%/sec) can be specified; changebecomes effective when 'Accept' is selected.
=> The OPERATOR INP TARGET is the desired setpoint inserted by the operator; the CURRENTTARGET will be changed at a POWER RATE specified by the operator.
=> Note that the RANGE is only an advisory comment, numbers outside the indicated range of valuesmay be input on the Simulator.
• MAIN STEAM HEADER PRESSURE SETPOINT (MPa) - alters the setpoint, which is rarely done duringpower operation. Caution must be exercised when using this feature on the Simulator, since therequested change takes place in a step fashion as soon as the change is made; changes should bemade in increments of 0.1 MPa.
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
Chulalongkom University
Chapter 1: Overall UnitModule E: Simulator Exercises
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Department of Nuclear Technology
CANDU OverviewDr. Georce Bereznai
CANDU OverlrlewDr. GBOt'Q'lIlJer8znaJ pagelE· 14
Chapter 1: 0vemIl UnJtModuIB E: Simu1aJor Exttrolslts
9. SIMULATOR EXERCISES
9.1 POWER MANEUVER: 10% Power Reduction and Return to Full Power
• Initialize Simulator to 100% full power
• verify that all parameters are consistent with full power operation.
• select the UPR page, and change the scale on the "Reactor Pwr & Thermal Pwr" and "Current TargetLoad & Turbine Pwr" graphs to be between 80 and 110 percent, the "Main Steam Hdr Pressure & SP" to4500 and 5000 kPa, "Boller Level" to '13 and 15 meters, and set "Resolution" to "Max Out".
• reduce unit power In the 'normal' mode, I.e.
=> using the UPR display
=> select 'TARGET LOAD (%)' pop-up menu
=> In pop-up menu lower 'targer to 90.00% at a 'Rate' of 1.0 %/sec
=> 'Accept' and 'Return'
• observe the response of the displayed parameters until the transients In Reactor Power and SteamPressure are completed (approximately 4 minutes and full ~ime scale on the graph) without freezing theSimulator and/or stopping Labvlew, and explain the main changes
• continuing the above operation, raise "UNIT POWER" to 100% at a rate of 1.0%FP/sec.
Dep8l'tment or Nuclear Technology Faculty of Engineering Chuf8longlrom Ul1lvfIrsfly
CANDU OverviewDr. George Bereznai __page 1E - 15
Chapter 1: Overall UnitModule E: Simulator Exercises
9.2 RESPONSE TO POWER MANEUVER
• initialize the Simulator to 100%FP, reduce power using UPR in 25% steps at 0.5%/sec (trip the reactorfor the 0% state) and record the following values:
Parameter Unit 100% 75% 50% 25% I 0%. Comments
Reactor Power % IROH Pressure MPa
ROH Temperature °C
RIH Pressure MPa
RIH Temperature °C
Pressurizer Level m
HT Pump Flow Mg/s
Boiler Pressure MPa
Boiler Temperature °C
Boiler Level m
Steam Flow kg/s
Feedwater Flow kg/s
Turbine-Generator Power %
Under "Comments" please note type of parameter change as a function of reactor power 0% ~ 100%FP:constant, linear increase or decrease, non-linear increase or decrease
Department of Nuclear Technology Faculty of Engineering Chulalongkom University
CANDU OverviewDr. George l3ereznai page 1E - 16
9.3 TEMPERATURE PROFILE ACROSS A CANDU 9 UNIT AT FULL POWER
• Initialize the Simulator to 100% Full Power.• Record the values of the parameters in the table below.
Chapter 1: Overall UnitModule E: Simulator Exercises
Station Equipment Pressure (kPa) Temperature (OC)
Reactor Inlet Header
Reactor Outlet Header
Steam Generator
HP Turbine Exhaust 900 170
LP Turbine Inlet 900 230
Condenser 5 35
LP Heater Outlet 700 100
Deaerator 130
Boiler Feedpump Inlet
HP Heater Outlet
Preheater Outlet
• Plot these parameters on the attached grid.
DeparlmentofNudearTechnomgy Faculty of Engineering Chula/ongkorn University
CANDU OverviewDr. George Bereznai page 1E· 17
Chapter 1: Overall UnitModule E: Simulator Exercises
350. •
300
200Temp
DC
150
...........................
oIi; ; ,PumpSuctionHeader
PRIMARY SIDE Reactor Reactor Pump
!nlet Outlet SuctionHdr Hdr Hdr
SteamGen
HPTurb
Outlet
LPTurbInlet
SECONDARY SIDECon- LP De-
denser Heater aer-Outlet atar
BoilerFeedPump
Suction
HPHeaterOutlet
PreheatOutlet
Department of Nliclear Technology Faculty of Engineering Chulalongkom University