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Factory Modernization Project
Cibuni Tea Estate
West Java, Indonesia
Camellia Tea Consulting
Sipef is a Belgian agro-industrial company listed on NYSE
- Euronext Brussels.
The company mainly holds majority stakes in tropical
businesses, which it manages and operates.
The group is geographically diversified and produces
various commodities, principally palm oil. Its investments
are largely ventures in developing countries.
ESTATE
Cibuni Tea EstateWest Java, Indonesia
Camellia Tea Consulting
OLD FACTORY
Camellia Tea Consulting
OLD FACTORY -2Camellia Tea Consulting
OLD SORTING ROOM
Camellia Tea Consulting
LAYOUT DRG-1Camellia Tea Consulting
FACTORY LAYOUT-2Camellia Tea Consulting
START OF DEVELOPMENTCamellia Tea Consulting
FACTORY DEVELOPMENT - 2Camellia Tea Consulting
CONSTRUCTION -1Camellia Tea Consulting
CONSTRUCTION-2Camellia Tea Consulting
CONSTRUCTION-3Camellia Tea Consulting
CONSTRUCTION -4Camellia Tea Consulting
MACHINERY INSTALLATIONCamellia Tea Consulting
ECON-SUPER (Leaf Conveyor)Camellia Tea Consulting
OPEN WITHERING TROUGHSCamellia Tea Consulting
Balanced Green Leaf SifterCamellia Tea Consulting
LEAF PROCESSING - CTCCamellia Tea Consulting
LEAF PROCESSING – CTC 2Camellia Tea Consulting
CTC SECTION – TAPER GOOGIECamellia Tea Consulting
FERMENTING-1Camellia Tea Consulting
FERMENTING-2Camellia Tea Consulting
DRYING-1 (Kilburn F B Dryer)Camellia Tea Consulting
DRYING-2 (Kilburn FB Dryer & Cyclone)Camellia Tea Consulting
DRYING (Re- Cycle Bin)Camellia Tea Consulting
General Arrangement Kilburn FBDCamellia Tea Consulting
DRYER DISCHARGECamellia Tea Consulting
Camellia Tea Consulting
CTC SORTING – (Pre Sorter)
SORTING & STORAGE BINSCamellia Tea Consulting
ORTHODOX ROLLING ROOM-1
Camellia Tea Consulting
ORTHODOX SORTING - 1Camellia Tea Consulting
ORTHODOX SORTING - 2Camellia Tea Consulting
30000
3000030000
30000
15000
15000
7500
7500
7500
7500
1350
12001200
1350
1350
12001200
1350
Road
6538
7756
7500
7500
7756
653850005000
FERMENTING
48504850
SORTING48504850
1350
1350
48504850
1350
1350
1350
1350
PLANPLAN
CTC
25000
2500025000
25000
KVFBD
1680016800
LGG
L
ELEVATIONELEVATION
1623616236
100100
C. F .M.C. F .M.
22838
20000
WIT
HER
ING
TR
OU
GH
S
20000
22838
S K SHARMA
PLAN & DRAWN BY
2076120761
22838
41342
5851
2838
STEPS UP
STEPS UP
6000
6000
5000
4000
TR
AN
SFORM
ER
RO
OM
6M
x6MLT
GEA
R6m
X 4
M
HT
GEA
R6M
x 5
M
GENER
ATOR ROOM
4M x 1
5M
4000
1500
0
4030
7000
ENTRANCE
GATE
5M WIDE ROAD
GL
3500
3500
3000
30480
6000
4 CTC x 2 Fermenting x 2 Dryers
Camellia Tea Consulting
:JOBSITE LOCATION
DRAWING TITLE :
CUSTOMER
GG JOB NO.
PROJECT NAME
:
:
:
DRAWING NO.
E
FBUILDING NO. :
D
B
C
7
A
81 2 3 4 5 6
1
F
E
D
C
B
A
2 3 4 5 6
FRAME CROSS SECTION @ GL. B
FRAME CROSS SECTION @ GL. C
FRAME CROSS SECTION @ GL. D & E
FRAME CROSS SECTION @ GL. A
20
A
23
JHF
23
16'
J
1
V
R
P
FRAME CROSS SECTION @ GL. F
3
4
5
6
7
9
10
11
13
14
15
12
8
De
taile
d S
tru
ctu
ral D
raw
ing
Camellia Tea Consulting
CTC SORTING LAYOUT (2-Lines)
Camellia Tea Consulting
SIDE VEIW
PLAN
ELEVATION
S K SHARMADRN
DRG. NO.
TITLE
SCALE
DATE
ALL DIMENSIONS ARE IN M.M.
2,770
1,535
2,770
1,0
00
83
0
63
5
730
6557001,7751,7755502,640
170
1,2
70
3357001,250
95
0
1,3
10
AIR COOLING FAN
GEAR BOX
CARDON SHAFT
G.B. PULLEYV- BELTSMOTOR PULLEY
GEAR BOX GEAR BOX
AIR COOLINGDUCTS
C.T.C MACHINE
C T C - QUADRUPLEX (4-Cut)
SKS / VIETNAM / 005
15 June 2009
2,770
1,1
70
1,775
11065
AIR COOLING FAN
AIR COOLINGDUCTS
GEAR BOX
MACHINE
REFER
4 CUT – CTC MACHIME
Camellia Tea Consulting
540
925 490
1115
2035
925
150
PLAN
ELEVATION SIDE VEIW
HOPPER
S.S. CYLINDERGABLE
GEAR BOX
SIDE BAR
BRIDGE
S.S. TRUNION
BELT GUARD
RO
TO
R V
AN
E
Camellia Tea Consulting
Continuous Fermenting Machine
L H DRIVE
10
0
1,2
50
725
2,1
50
1,2
50
2,165
2,900
25,395
24,000
1,4
85
S.K.DE
G.WILLIAM
DRN
CHKD
APPD DRG. NO.
TITLE
SCALE
DATE
C.F.M. M-24.
O.P.BAHETIGOPL/CIBU/INDO/006
100 1,355100100
1,260 2,900765150
G.L.
TYP
TYP
1,3
50
1,7
95
C. F. M
ELEVATION
PLAN
Camellia Tea Consulting
KILBURN EE 5Camellia Tea Consulting
Orthodox Fermenting & Drying (Schematic)
36. CONVEYOR17. CONVEYOR DRN
ALL DIMNS IN MM
19. CONVEYOR20. CONVEYOR
18. CONVEYOR38. VIBRO SORTER
40. CONVEYOR39. ARNOTT SORTER
37. TEA BREAKER
LAYOUT - ORTHO FERM + DRYING
APPD
CHKD
DRG. NO.
40000
E- CONVEYOR
15400
34000
36100
32650
33800
B I N S
2500 TYP
760
760
3. CTC TRIPLEX MACHINE
15. ROTORVANE FOR ORTHODOX16. ROTARY ROLL BREAKER
1. BALANCED GREEN LEAF SHIGTER
11. ROLLING TABLE SINGLE ACTION 12. ROLLING TABLE DOUBLE ACTIOJN
HUMIDIFICATIONPLANT
OVERFLOWDRAIN
7925
10340
5000
22
50
0
4300
SL.
8. CONVEYOR
10. DF HEATER
14. CONVEYOR
9. KILBURN DRIER
13. GOOGIE 12 FT.
2. ROTORVANE
4. CONVEYOR5. GOOGIE6. CONVEYOR7. CFM
4580
DF
HEATER
2500
MACHINES
14
00
TRAY DRYER
5000
12
50
16
25 DF
HEATER
DF
HEATER
FAN
LL
5000
1500 1830
TRAY DRYER
TRAY DRYER
25
00
5000
HEATER
DF
2500
TRAY DRYER
OLD
89
50
167
00
21
95
5150
SL. MACHINES
24. TRAY DRIER - NEW23. TRAY DRIER ( OLD)22. E - CONVEYOR
/ SADDLE / GUMLAH21. FERMENTING TROUGH
26. CONVEYOR
35. PENTAGON34. CONVEYOR33. CONVEYOR32. CONVEYOR31. MIDDLETON
29. CONVEYOR28. CONVEYOR27. CONVEYOR
30. BUCKET ELEVATOR
25. DF HEATER
2200 600
750
MACHINESSL.
52. COLOUR SORTING MACHINE
49. PUCCA SORTER
51. TROUGH FANS50. HUMIDIFICATION PLANT
41. CONVEYOR42. CONVEYOR43. CONVEYOR44. CONVEYOR45. CONVEYOR
47. CONVEYOR48. CONVEYOR
46. BUCHANAN BREAKER
17100
12
00
28
453
50
130
005
000
3000
22
45 22
28
45
800
900
21
40
150
910
ROOM
PUMPING
36
20
12
20
80022
500
PVC LOUVERS
BAFFLE PLATE
DOOR
ELEVATION OF TRAY DRIER & DF HEATER
55
00
40
00
G.L.
FRONT ELEVATION OF FERMENTING TROUGH
23
15
HO
LD
FA
ST
23
65
BA
FF
LE
PL
AT
E
EL
IMIN
AT
OR
G.L.
17
80 1050
20
00
0
PRINT--
ACAD
S.K.SHARMA
19/07/02
SCALE
DSGN
DATE TITLE
NTS
1:1
1200
48
00
72
00
600
12
00
60
00
DA
MP
ER
FA
NS
890
1800/2
700/3
300
SID
E
EL
EV
AT
ION
O
F F
ER
ME
NT
ING
T
RO
UG
H
610
21
40
158
910
ROOM
PUMPING
ASK IF IN DOUBT
71
65 89
35
G.L.
I Lang
VIETNAM PROJECT
SKS/VIET/007
FREMENTING ROOM + DRYING ROOM
Camellia Tea Consulting
GREEN LEAF SIFTERS
S SHARMA
To Rolling Tables
GREEN LEAF
FROM
GARDEN
Conveyors
GOOGIES
WINNOVER
Feed Store
Distributor Hopper
LOADING
SORTED TEA
Auto
Batch Weigher
Ball
Seperator
SECOND FLOOR TROUGHS
FIRST FLOOR TROUGHS
GREEN LEAF
Leaf Feeding ORTHODOX SECTION
CT
C L
INE
IV
-36"
CT
C L
INE
III-3
6"
CT
C L
INE
II-
36"
CT
C L
INE
I -
36"
BE
LT
FE
RM
EN
TIN
G
FE
RM
EN
TIN
G M
AC
HIN
E
FE
RM
EN
TIN
G M
AC
HIN
E
FE
RM
EN
TIN
G M
AC
HIN
E
ST
AT
IC B
ED
DR
YE
R
FLU
ID B
ED
DR
YE
R
FLU
ID B
ED
DR
YE
R
FLU
ID B
ED
DR
YE
R
Pre Sorter 3
Pre Sorter 2
Pre Sorter 1
Princip
al S
ort
er
Secondry Fannin
gs
DustsB
rokens
Repeat
Gra
des
Secondries
Princip
al S
ort
er
(Mid
dle
ton)
Dusts
Bro
kens
Fannin
gs
Secondries
Pre
Packin
g S
ort
er
Packin
g C
onveyor
PROCESS FLOW CHART
CTC SECTION
Camellia Tea Consulting
FLOW CHART – ORTHODOX ROLLING1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
LEA F P R OC ESSIN G R O L L I N G T A B L E S F I R S T R O L L
ORTHODOX SECTION
Process - 4
(1st, 2nd & 3rd Fine to Leaf Grade
& Rejects to Indonesian style) Colour Sorter
Rolling First Fines (Leaf Gr) Rolling
Tables To Fermenting Tables
Second Second
Roll Rejects to Roll
Third Roll
Second Fines (Leaf Gr)
To Fermenting
Third Fines (Leaf Gr)
Rolling
Tables
Third
Roll
To Dryers
To
Sorting
To
Sorting
GOOGIE 1 GOOGIE 1A
GOOGIE 2 GOOGIE 2A
GOOGIE 3A
GOOGIE 3
Roto
rvane 1
RRB 1
Roto
rvane 2
RRB 2
F E R M E N T I N G
R O O M
DR
YE
R 4
DR
YE
R 3
DR
YE
R 2
DR
YE
R 1
From Dryers
B
I N
S
Packing Vibro
Camellia Tea Consulting
Flow Chart – Orthodox Rolling
From Withering Troughs
LEAF PROCESSINGORTHODOX SECTION
R O L L I N G T A B L E S F I R S T R O L L
Process - 1
(100 % Broken Grade - Indonesian Style)
To Rolling Tables
2nd Roll
Fines to RRB 1
Fines to RRB 1
R S
O E
L C
L O
I N
N D
G
Bulk 1 & 2 to R
Bulk 4 to Fermenting Fermenting T O
A L
B L
L
E
S
E
S
Big Bulk to Rejects
Fermenting To R Vane 3
Bulk 4 to Fermenting Bulk 3 to
To Sorting Fermenting D A ROLLERS
SECOND ROLL
Roto
rvane 1
Rotary 1
Ball Breaker
Rotary 2
Ball Breaker
Roto
rvane 2
FERMENTING
ROOM
Dryer 4
Dryer 3
Dryer 2
Dryer 1
GOOGIE 1
GOOGIE 3
Rotary 4
Ball Breaker
Rotary 3
Ball Breaker
Roto
rvane 3
Roto
rvane 4
Camellia Tea Consulting