Post on 23-Jun-2018
transcript
High performance sealing and strain relief backshell solutions
AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLSEXTENSIVE RANGE OF TERMINATION OPTIONS FOR CIRCULAR CONNECTORS
PAGE 2AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Introduction.....................................................................................................................................Selecting a Backshell....................................................................................................................Termination Styles...........................................................................................................................Material & Plating Codes..............................................................................................................Modification Codes........................................................................................................................Connector Interface Table...........................................................................................................POLAMCO Backshell Part Numbering System....................................................................Calculating Wire Bundle Diameter...........................................................................................Product Finder..................................................................................................................................
BANDBT Series............................................................................................................................................88 Series.............................................................................................................................................AP Series............................................................................................................................................DS Series......................................................................................................................................
SPRING 91 Series.............................................................................................................................................
BRAID TAIL70 Series............................................................................................................................................
BRAID TRAP95 Series.............................................................................................................................................
CONE64 Series.............................................................................................................................................308 Series...........................................................................................................................................
STRAIN RELIEF77 Series.............................................................................................................................................
MESH TAPEKMA Series..........................................................................................................................................KMCC Series......................................................................................................................................
HEAT SHRINK BOOT76 Series.............................................................................................................................................
THREAD EXTENDERS & ADAPTERSPG Series............................................................................................................................................DC Series.............................................................................................................................................
TINEL RINGTXR Series...........................................................................................................................................
HEXASHIELDHexaShield Series............................................................................................................................
COBRAHEADBackshell modification.....................................................................................................................
BAND STRAPSBackshell accessory..........................................................................................................................
Glossary of Terms..............................................................................................................................
Contents345679101112
14161820
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53
MULTIPLE CONFIGURATIONS• Low profile options
• Compatible with many shell sizes and plating finishes
• Wide variety of modification options allow customisation of standard ranges to suit specific requirements
EASY INSTALLATION• Tool free ranges available
• Simple and fast termination solutions
• Two-part components allow uncoupling for repairs to help eliminate damage to the boot
HIGH-RELIABILITY SOLUTIONS• Backshells can provide strain-
relief and cable support to help prevent bending or overflexing
• Offer individual or overall 360° screening against EMI/RFI interference
• Backshells can offer protection towards the effectiveness of the cable, sealing against water and dirt ingress
For high-performance sealing and strain relief, the ideal mate for a TE Connectivity (TE) connector or molded part in a wiring application, is a TE backshell. TE supplies a comprehensive range of circular POLAMCO and Raychem backshells that can assist in providing effective strain relief, environmental sealing and electromagnetic interference (EMI)/radio frequency interference (RFI) shielding, helping you meet today’s challenges in demanding environments, across many market sectors.
Spin-Coupling AdaptersSpin-coupling adapters are two-part components that have a rotatable coupling nut and a grooved body designed to accommodate lipped-type heat-shrinkable boots.
Spin-couplings with a compatible molded part are used to optimize environmental protection and strain relief of unscreened cable terminations. Cable repairs can often be made without removing the boot.
CIRCULAR BACKSHELLSTermination Options For Circular Connectors
Backshell
Connector
Heat-shrinkable molded boot (if used)
Rollback Repair Possible With A BackshellMany cable repairs are made within 75 mm of the connectors—usually because of a broken pin or wire. By reheating the heat-shrinkable boot and unscrewing the backshell coupling nut, the boot can be “rolled back,” providing access to the rear of the connector for repair. This technique is applicable to spin-coupling backshells utilizing a heatshrink boot.
PAGE 4AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Selecting A BackshellTE offers an extensive standard range of backshell styles to suit a wide variety of applications and requirements. These ranges can be extensively customized using an array of plating options, materials and modification codes. Use the product finder on pages 12-13 to select the most suitable standard series for your requirement.
Adapter Code
An alphabetical code is used to identify connectors with similar adapter interfaces. This code is used to determine the backshell family and part number. The table connector interface table on page 9 shows the appropriate code to match a variety of interfaces.
Backshell Part Number
The part number is the sequence of numbers and letters that describes the adapter family (or series), size, angle, material, finish, and modifications. The part numbering system is explained on page 10 for POLAMCO series backshells and on the individual Raychem product pages.
Family/Series
TE offers several families (or series) of backshell products. Each part number begins with an numerical or alphanumeric prefix denoting the specific product family.
Entry Size
Entry size is the diameter of the hole through which the cable enters into the adapter. If unknown, the diameter required can be calculated using the formula shown on page 11.
Shell Size
This is the size of a connector as specified by the connector manufacturer. It is normally a two-digit number between 08 and 24, although certain
connectors are obtainable in either larger or smaller sizes and some use letter codes.
Modifications
Other options (such as extended length, part marking etc) are available and are defined by standard modification codes - listed on pages 7-8. Alongside the standard ranges shown in this brochure, TE also offer custom solutions to fit more exact requirements. Contact the sales office to find out more.
Please refer to the fold out interface page (attached to the reverse cover of this brochure) for interface specific measurements.
PAGE 5AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Termination Styles
Braid Tail
Band
Spring
Cone
Braid Trap
Spring wrapped around braid (without tooling)Used on: 91 Series
Band clamped with calibrated toolUsed on: BT/88/AP/DS Series
Product supplied with pre-terminated braid tailUsed on: 70 Series
Braid/Pigtails clamped between conesUsed on: 64/308/HexaShield Series
Braid trapped in loose fitting threadUsed on: 95/77 Series
Tinel Ring
Memory ring shrunk by the application of heatUsed on: TXR
Pre-Fabricated
Backshell with pre-installed braid tail and heatshrink boot. Installed on cable with heat gun.Used on: KTKK/TAK
Mesh Tape
Wraps mesh tape wraps around individual screens to eliminate EMC windowsUsed on: KMA Series
There are a variety of methods for terminating screening braid to backshells, many of which are covered within TE’s standard range of backshells shown below.
PAGE 6AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Material Description
POLAMCO Raychem
1 A ALUMINIUM ALLOY 6000 SERIES
2 B NICKEL ALUMINIUM BRONZE DGS 1043 / NES 833 (MARINE APPLICATIONS)
4 S/K* STAINLESS STEEL 303 S31 / 304
46 - STAINLESS STEEL 316 (MARINE APPLICATIONS)
6 S* STAINLESS STEEL NUT / ALUMINIUM BODY
74 - PEI (30% GLASS FILLED HIGH TEMPERATURE COMPOSITE) - CURRENTLY AVAILABLE IN STRAIGHT BTH1 & BTF1 RANGES
Plating Description
POLAMCO RaychemROHS
Compliant Conductivity Environmental Protection
B B CADMIUM, OLIVE DRAB OVER ELECTROLESS NICKEL NO CONDUCTIVE 500 HRS
C C ELECTROLESS NICKEL YES CONDUCTIVE 48 HRS
D G BLACK ANODISE YES NON CONDUCTIVE 500 HRS
J J PASSIVATE (STAINLESS STEEL ONLY) YES - -
U / UNPLATED CLEAN FINISH NOT SHOT BLASTED YES - -
Z W SHOT BLAST FOR NON-REFLECTIVE FINISH(NICKEL ALUMINIUM BRONZE ONLY) YES CONDUCTIVE -
ZB U ZINC COBALT OVER ELECTROLESS NICKEL WITH AN OLIVE DRAB CHROMATE CONVERSION YES CONDUCTIVE 350 HRS
ZK - ZINC COBALT OVER ELECTROLESS NICKEL WITH A BLACK CHROMATE CONVERSION YES CONDUCTIVE 350 HRS
ZN Z ZINC NICKEL BLACK PASSIVATE OVER ELECTROLESS NICKEL YES CONDUCTIVE 500 HRS
Material & Plating Codes
These lists are not exhaustive - contact TE for further information
* HexaShield backshells only. Code B not available for HexaShield backshells
PAGE 7AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Suffix Meaning Applies to Series Affects
POLAMCO Raychem
TE F Internal blue polytetrafluoroethylene (PTFE) coating All Finish
TEG - Internal green PTFE coating All (TE & TEG are mutually exclusive) Finish
TAH - Internal PTFE coating, anti-decoupling, hex nut (wire retained) Replaces codes TE, AD & HEX Finish
BN - Nickel aluminium bronze nut, shot blast finish Aluminium backshells Material / finish
ESC - ESC style interface A-interface only Interface
NGP - No grommet profile Consult engineering for availability Interface
AD S Anti-decoupling All non-direct coupling Interface
TD - Torque-differential anti-decoupling All non-direct coupling (AD & TD are mutually exclusive) Interface
G P Coupling nut with grub screw L and LV interface Interface
FB - Wide body All – consult engineering for dimensions Body shape
SE - Swept elbow (cast centre section) All 90° except 96 series * Body shape
AP - Spanner holes in coupling nut All except AP series, where spanner holes are standard Nut
FN - Coupling nut with flats All Nut
HEX - Coupling nut hex All (FN & HEX are mutually exclusive) Nut
WN - Wire-retained nut (hex shape) All non-direct coupling (WN & HEX are mutually excl.) Nut
TH - Tooth inspection holes in coupling nut All interfaces with anti-rotation teeth Nut
W - Wire-locking holes in coupling nut All except A-interface Nut
NW - No wire-locking holes in coupling nut A-interface only Nut
WL - Drilled-head screws in cable clamp, tangential hole in adaptor body Backshells with cable clamp Body
WLT - Safety wire holes at all threaded junctions plus drilled head screws in cable clamp Backshells with cable clamp Body
* consult TE for availability / available values / dimensions
** xx / xx.x specified in mm
Modification CodesTE’s standard range of backshells can be extensively modified using the codes listed below. Many of these options can be used in combination to create a solution to suit most needs. Consult TE for assistance regarding the use of modification codes.
PAGE 8AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Suffix Meaning Applies to Series Affects
POLAMCO Raychem
BS - Body strap All * Body
F - Wrench flats on follower All * Body
2F - Two flats instead of four All * Body
DH D Drain holes in follower body All * Body
PH - Potting hole All * Body
PH2 - Two potting holes, 180° apart All * Body
PHG - Potting hole + outgassing hole All * Body
TB - With added boot groove Backshells without cable clamp Boot groove
NG - No boot groove Backshells that have a boot groove Boot groove
ET ET Earth tag BT, 91 & 97 series Termination
WS - Drilled-head screws in cable clamp Backshells with cable clamp Cable clamp
CL - Clinch nuts in cable clamp Backshells with cable clamp Cable clamp
S - Short screw modification Backshells with cable clamp Cable clamp
TS - Telescoping screws Backshells with cable clamp Cable clamp
LP - Low-profile (non-preferred: use kxx or exx) 90° * Body shape
RW - Reduced weight * Body shape
Lxx - Non-standard length ** All straight * Body shape
Cxx - Non-standard front length ** All 45° * Body shape
Dxx - Non-standard rear length ** All 45° * Body shape
Kxx - Non-standard front length (to entry c/l) ** All 90° except 96 series * Body shape
Exx - Non-standard can length ** All plug-in style 90° * Body shape
Fxx - Non-standard rear length ** All 90° except 96 series * Body shape
Bxx - Non-standard coupling nut diameter ** All * Body shape
Txx.x - Non-standard throat diameter ** All * Body shape
CON - Conductive o-ring All backshells with o-rings O-ring
FS U Fluorosilicone o-rings / seals All backshells with o-rings O-ring
NIS N Nitrile o-ring All backshells with o-rings O-ring
VS V Fluoroelastomer o-ring All backshells with o-rings O-ring
NS - No seal All backshells with o-rings O-ring
* consult TE for availability / available values / dimensions
** xx / xx.x specified in mm
Modification Codes (cont...)
PAGE 9AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Backshells designedto be used in
conjunction with:
POLAMCO BackshellConnector Interface Code
Raychem BackshellConnector Interface Code
MIL-DTL-26482 SERIES I DG, KG, DM, K, DS, UT 21
PATT 105 / PATT 603* D 76
MIL-DTL-26482-SERIES II MIL-DTL-83723 SERIES I & II A 54
MIL-DTL-38999 SERIES I F (odd numbered shell sizes) 41
MIL-DTL-38999 SERIES II F(even numbered shell sizes) 41
MIL-DTL-38999 SERIES III / EN3645 H 40
MIL-DTL-38999 SERIES IV H 40
AS50151 L, LS, LM, LV 18
MIL-DTL-5015D CANNON CA-BAYONET LC, LCS 58
MIL-DTL-5015 “ABB M.S” Q 78
MIL-DTL-5015H A 54
MIL-DTL-83723 SERIES III (BAYONET) A 54
MIL-DTL 83723 SERIES III (THREADED) A 54
MIL-DTL-28840 Z 30
EN2997 (SAME AS 83723 SERIES III (STAINLESS)) A 54
ESC10 A 54
ESC11 A 54
VG96912 SM 47
PAT 608 S 79
Connector Interface Table
Solutions for other interfaces may be available - contact TE for further information
PAGE 10AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
91H1 - 17 - 08 - 1 - C - SL - L50 - HE200
POLAMCO Backshell Part Numbering System
Series
Entry Size2
Refer to series datasheet - note that some series do not have this field
Shell size1
2-digit* numerical value equal to connector shell size
Connector interfaceRefer to connector interface table - page 9
Angle1 = Straight2 = 45°3 = 90°4 = 60°
5 = 30°7 = 75°3C = Cobra Head3M = Double Weld 90°
MaterialRefer to material table - page 6
FinishRefer to finish table - page 6
Series specific optionRefer to series pageNote: there may be multiple fields
Generic modification optionRefer to modification code table - page 7-8 Note: there may be multiple fields
Auxiliary Components SuppliedRefer to individual series
1 - Prefix shell size with F for direct coupling with grommet follower (available on interfaces A, D, F, H, K, SM, Q, Z)
2 - Replace dash before entry size with T2 or T3 (straight only) for type 2 assembly (available when entry diameter exceeds throat diameter - see p44 for example)
* exceptions: RM, L, LC, Q interface - refer to connector interface table for correct shell size
Please note that this system does not apply to the TXR and HexaShield backshells -refer to individual product pages for the correct method
PAGE 11AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Table 1
Calculating Wire Bundle DIameter
Where it is not possible to physically measure the wire bundle diameter it can be estimated from the individual wire diameters using the following calculation.
When selecting the backshell cable entry size from provided tables, it is a good idea to err on the side of too large, as an undersized cable can always be enlarged with tape or a grommet to fit the cable clamp. When calculating wire bundle diameters, note that the gauge # of the wire describes only the diameter of the metal conductor, and not the overall diameter including insulation and/or braids. Refer to the appropriate wire specification for the actual diameter of the wire for use in the following calculations.
Steps:1. Determine each type of wire diameter
2. Choose the multiplication factor from table 1 below
3. Calculate the bundle diameter using the following formula:
(Bundle Diameter) = Factor x n1 x d12 + n2
2 + d22 + n3 x d3
2 + ... + nn x dn2
Where d1 ... dn are diameters of each type of wire in the bundle (when using wires from different diameters)n1 ... nn the quantity of wires with the same diameter
Factor is chosen in according to the total number of wires in the bundle (TABLE I)
4. Add thickness of any shielding or jacketing to core wire bundle diameter.
(Final OD) = (Bundle Diameter) + 2 x (Shield Thickness) + 2 x (Jacket Thickness)
MULTIPLICATION FACTORS
NO OF WIRES 1 2 3 4 5 6 7 AND
MORE
FACTOR 1 1.415 1.242 1.205 1.208 1.225 1.15
PAGE 12AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
SCREEN TERMINATION STRAIN RELIEF & CABLE SEALING
ADDITIONAL COMPONENTS
REQUIRED
Ove
rall
Scr
een
Ind
ivid
ual/
Mul
tip
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Scr
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Too
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Rew
ork
able
Cab
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lam
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Hea
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hrin
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oo
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Bo
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BT SeriesPage 14 • • • •88 SeriesPage 16 • • •AP SeriesPage 18 • • • •DS SeriesPage 20 • • • • •91 SeriesPage 22 • • • • •70 SeriesPage 24 • • • • •95 SeriesPage 26 • • • • •64 SeriesPage 28 • • • • •308 SeriesPage 30 • • • • •
BA
ND
SPR
ING
BR
AID
TA
ILB
RA
ID
TRA
PC
ON
E
Product Finder
PAGE 13AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
SCREEN TERMINATION STRAIN RELIEF & CABLE SEALING
ADDITIONAL COMPONENTS
REQUIRED
Ove
rall
Scr
een
Ind
ivid
ual/
Mul
tip
le
Scr
eens
Too
l Fre
e
Rew
ork
able
Cab
le C
lam
p
Hea
t S
hrin
k B
oo
t O
pti
on
Bo
ot
Ban
d
77 SeriesPage 32 •KMA SeriesPage 34 • • • • • •KMCC SeriesPage 36 • • • • •76 SeriesPage 38 • •PG SeriesPage 40
DC SeriesPage 42
TXRPage 44 • • •HexaShieldPage 46 • • •
STR
AIN
RE
LIE
FM
ESH
TA
PE
HE
AT
SHR
INK
B
OO
TTH
RE
AD
EX
TEN
DE
RS
& A
DA
PTE
RS
TIN
EL
RIN
G
Product Finder
HE
X
PAGE 14AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG
ØH
C*
E*
K*
F -
SE
E T
AB
LE 3
D - SEE TABLE 3
L - SEE TABLE 1
E*
K*
F -
SE
E T
AB
LE 3
*REFER TO INTERFACE PAGE CLICK HERE
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 1
ANGLE 2 ANGLE 3
BT SeriesBand Strap Backshell
• Screen termination with a stainless steel band• Sealing and strain relief of backshell by heat shrink boot• Calibrated application tooling required• Banding strap available – see page 50
SPECIFICATIONS• Screen Termination: Overall Screen• Strain Relief & Cable Sealing: Heat Shrink Boot Option• Additional Components Required: Boot, Band
PAGE 15AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØGMIN
ØHMAX
03 4,7 13,9
04 6,3 13,9
05 7,9 15,5
06 9,5 17,2
07 11,1 18,7
08 12,7 20,3
09 14,2 21,9
10 15,8 23,5
11 17,4 25,1
12 19,0 26,7
13 20,6 28,3
14 22,2 29,9
15 23,8 31,5
16 25,4 33,1
17 27,0 34,7
18 28,6 36,3
19 30,2 37,9
20 31,8 39,5
21 33,3 41,1
22 35,0 42,7
23 36,5 44,3
24 38,1 45,9
SHELL SIZE
ALL INTERFACES
D MAX F MAX
03 26,6 29,4
08/09 26,4 31,5
10/10SL/11 29,4 32.7
12/12S/13 27,3 33,7
14/14S/15 30,0 35,5
16/16S/17 30,5 37,4
18/19 30,9 39,0
20/21 31,6 41,6
22/23 32,3 42,1
24/25 32,9 45,1
28/29 34,1 46,1
32/33 35,4 48,6
36 36,3 52,3
40 36,2 54,8
44 37,8 58,0
48 39,0 61,1
61 31,4 52,1
SHELL SIZEINTERFACE
A A AD/SS D F H K Q S SM Z
03 28,0 32,0 - - - - - - - -
08/09 28,0 32,0 34,0 30,0 30,0 34,0 - 32,0 30,0 -
10/10SL/11 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 -
12/12S/13 28,0 32,0 34,0 30,0 30,0 34,0 - 32,0 30,0 38,2
14/14S/15 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,2
16/16S/17 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,2
18/19 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,2
20/21 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,2
22/23 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,2
24/25 28,0 32,0 34,0 30,0 30,0 34,0 40,0 32,0 30,0 38,2
28/29 36,0 32,0 - - - - 45,0 - - 38,2
32/33 40,0 40,0 - - - - 50,0 - - -
36 45,0 45,0 - - - - 50,0 - - -
40 50,0 50,0 - - - - - - - -
44 60,0 60,0 - - - - - - - -
48 60,0 60,0 - - - - - - - -
61 28,0 32,0 - - - - - - - -
Table 1 - Length
Table 2 Table 3
BT H 1 - 17 - 10 - 1 - B - SBExample:SeriesConnector interface*AngleShell sizeEntry sizeMaterialFinishBandSB - supplied with standard bandsee p50 for options - omit for no band
All dimensions in MM unless otherwise stated.
PAGE 16AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
STAINLESS STEEL/BRONZE 90° STYLE
ØB
*
A T
HR
EA
D*
ØG
ØH
C*
E*
K*
ANGLE 1
ANGLE 2 ANGLE 3
F -
SE
E T
AB
LE
3
D - SEE TABLE 3
L - SEE TABLE 1
E*
K*
F -
SE
E T
AB
LE 3
M: MINIMUM CLAMPING DIAMETER
REAR VIEW15,50 MAX
15,50 MAX
15,5
0 M
AX
15,5
0 M
AX
*REFER TO INTERFACE PAGE CLICK HERE
88 Series‘Band In A Can’ Backshell
• Screen termination by standard stainless steel band• Strain relief by screw on cable clamp ‘can’• ‘Can’ provides protection of screen termination area • Banding strap available – see page 50
SPECIFICATIONS• Screen Termination: Overall Screen• Strain Relief & Cable Sealing: Cable Clamp• Additional Components Required: Band
PAGE 17AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØGMIN
ØHMAX
M±0,5
03 4,7 17,2 6,804 6,3 18,8 6,705 7,9 20,4 7,806 9,5 22,0 7,907 11,1 23,5 8,608 12,7 25,0 9,009 14,2 26,7 10,210 15,8 28,3 10,411 17,4 30,0 12,512 19,0 31,5 12,413 20,6 33,0 15,014 22,2 34,7 15,415 23,8 36,4 16,816 25,4 37,8 17,317 27,0 39,4 18,818 28,6 41,0 19,519 30,2 42,6 23,920 31,8 44,2 22,421 33,3 45,8 23,822 35,0 47,3 24,423 36,5 50,9 26,424 38,1 50,9 26,4
SHELL SIZEINTERFACE
A D F H K LC Q S SM Z
03 38,0 - - - - - - - - -08/09 38,0 38,0 38,0 38,0 38,0 38,0 - 40,0 38,0 -
10/10SL/11 38,0 38,0 38,0 38,0 38,0 38,0 - 40,0 38,0 41,012/12S/13 38,0 38,0 38,0 38,0 38,0 38,0 43,0 40,0 38,0 41,014/14S/15 38,0 38,0 38,0 38,0 38,0 38,0 43,0 40,0 38,0 41,016/16S/17 38,0 38,0 38,0 38,0 38,0 38,0 43,0 40,0 38,0 41,0
18/19 38,0 38,0 38,0 38,0 38,0 38,0 43,0 40,0 38,0 41,020/21 38,0 38,0 38,0 38,0 38,0 38,0 43,0 40,0 38,0 -22/23 38,0 38,0 38,0 38,0 38,0 38,0 43,0 40,0 38,0 41,024/25 38,0 38,0 38,0 38,0 38,0 38,0 43,0 40,0 38,0 41,028/29 38,0 - - - - 38,0 43,0 - - 41,032/33 38,0 - - - - 38,0 43,0 - - 41,0
36 38,0 - - - - 38,0 43,0 - - -40 38,0 - - - - 38,0 - - - -44 38,0 - - - - - - - - -48 38,0 - - - - - - - - -61 38,0 - - - - - - - - -
Table 2
Table 1 - Length
SHELL SIZEALL INTERFACES
D MAX F MAX
03 38,5 39,9
08/09 50,5 51,9
10/10SL/11 51,3 53,7
12/12S/13 51,5 54,5
14/14S/15 52,1 56,7
16/16S/17 53,4 58,4
18/19 53,7 60,0
20/21 54,5 61,6
22/23 54,9 63,1
24/25 55,3 64,6
28/29 55,3 67,1
32/33 57,4 70,3
36 58,9 75,1
40 60,1 77,3
44 46,7 65,5
48 47,9 68,6
61 40,3 49,6
Table 3
88 F 1 - 13 - 06 - 1 - C - SBExample:SeriesConnector interface*AngleShell sizeEntry sizeMaterialFinishBandSB - supplied with standard bandsee p50 for options - omit for no band
All dimensions in MM unless otherwise stated.
PAGE 18AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG
ØH
C*
E*
K*
ANGLE 1
ANGLE 2 ANGLE 3
F -
SE
E T
AB
LE 1
D - SEE TABLE 1
L - SEE TABLE 1
J - SEE TABLE 1
*REFER TO FOLD PAGE ADD 3,2 TO ØB CLICK HERE
4 SPANNER HOLES Ø2,8
AP SeriesBand Backshell
• Screen termination by standard stainless steel band• European preferred style, without band retention lip• Sealing and strain relief of backshell by heat shrink boot• Banding strap available – see page 50
SPECIFICATIONS• Screen Termination: Overall Screen• Strain Relief & Cable Sealing: Heat Shrink Boot Option• Additional Components Required: Boot, Band
PAGE 19AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØGMIN
ØHMAX
04 3,2 12,4
06 4,8 12,4
08 6,4 14,0
10 7,9 15,5
12 9,5 17,1
14 11,1 18,7
16 12,7 20,3
18 14,2 21,6
20 15,9 23,5
24 19,0 26,7
28 22,2 29,8
32 25,4 33,0
34 27,0 34,6
36 28,6 36,2
40 31,8 39,4
Table 1 - Length
Table 2 - Entry Size
SHELL SIZE
ALL INTERFACES
D MAX F MAX J=10 J=15 J=20 J=25 J=30 J=35 J=40 J=45 J=50
03 26,6 29,6
L MAX
28,5 33,5 38,5 43,5 48,5 53,5 58,5 63,5 68,5
08/09 26,4 32,2 29,9 34,9 39,9 44,9 49,9 54,9 59,9 64,9 69,9
10/10SL/11 26,3 33,7 30,8 35,8 40,8 45,8 50,8 55,8 60,8 65,8 70,8
12/13 27,2 35,2 31,6 36,6 41,6 46,6 51,6 56,6 61,6 66,6 71,6
14/14S/15 28,0 36,9 32,5 37,5 42,5 47,5 52,5 57,5 62,5 67,5 72,5
16/16S/17 28,3 38,5 33,5 38,5 43,5 48,5 53,5 58,5 63,5 68,5 73,5
18/19 29,1 40,1 34,3 39,3 44,3 49,3 54,3 59,3 64,3 69,3 74,3
20/21 29,5 41,6 35,2 40,2 45,2 50,2 55,2 60,2 65,2 70,2 75,2
22/23 30,4 43,1 36,2 41,2 46,2 51,2 56,2 61,2 66,2 71,2 76,2
24/25 32,1 44,6 37,2 42,2 47,2 52,2 57,2 62,2 67,2 72,2 77,2
28/29 32,1 44,6 36,5 41,5 46,5 51,5 56,5 61,5 66,5 71,5 76,5
32/33 33,7 47,8 37,4 42,4 47,4 52,4 57,4 62,4 67,4 72,4 77,4
36 34,9 51,0 38,3 43,3 48,3 53,3 58,3 63,3 68,3 73,3 78,3
40 36,2 54,2 39,2 44,2 49,2 54,2 59,2 64,2 69,2 74,2 79,2
44 37,8 57,4 40,1 45,1 50,1 55,1 60,1 65,1 70,1 75,1 80,1
48 39,0 60,6 41,0 46,0 51,0 56,0 61,0 66,0 71,0 76,0 81,0
61 31,4 41,4 36,0 41,0 46,0 51,0 56,0 61,0 66,0 71,0 76,0
AP H 1 - 09 - 08 - 10 - 1 - B - SBExample:SeriesConnector interface*AngleShell sizeEntry sizeChamber length (Straight only - omit for angle 2 & 3)MaterialFinishBandSB - supplied with standard bandsee p50 for options - omit for no band
All dimensions in MM unless otherwise stated.
PAGE 20AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
STAINLESS STEEL/BRONZE 90° STYLE
ØB*
A T
HR
EA
D*
ØG
ØH
C*
E*
K*
F -
SE
E T
AB
LE 2
M
E*
K*
F -
SE
E T
AB
LE
2
J CHAMBER LENGTH
D**
ANGLE 1
ANGLE 2 ANGLE 3
30,00 ± 0,50
30,0
0 ±
0,5
0
30,0
0 ±
0,5
0
30,00 ± 0,50
2,8MM 4 PLACES2,8MM 4 PLACES
ØB**ØB**
ØB**
*REFER TO INTERFACE PAGE ADD 3,2 TO ØB CLICK HERE
10,00
DS SeriesBand Strap Backshell
• Individual and overall screen termination by stainless steel band• Individual screens terminated inside the backshell, close to the
connector in order to minimize cross-talk • Sealing and strain relief• Banding strap available – see page 50
SPECIFICATIONS• Screen Termination: Overall Screen, Individual or Multiple Screens• Strain Relief & Cable Sealing: Heat Shrink Boot Option• Additional Components Required: Boot, Band
**SEE NOTE
PAGE 21AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE ØG ØH ØB’
MAXD’
MAX
03 4,0 6,0 27,3 30,504 5,5 7,5 27,3 30,505 7,5 9,5 27,3 30,5
06 9,5 11,5 31,8 31,0
07 10,5 12,5 31,8 31,0
08 12,5 14,5 35,3 32,0
09 14,0 16,0 35,3 32,0
10 15,5 17,5 35,3 32,0
11 17,0 19,0 38,3 33,0
12 18,5 20,5 38,3 33,0
13 20,0 22,0 39,8 33,5
14 21,5 23,5 44,3 34,0
15 23,0 25,0 44,3 34,0
16 25,0 27,0 47,2 34,5
J ± 0,2 CHAMBER
J'± 2,0 CHAMBER
M MAX
M' MAX
20 - 60,0 -
25 - 65,0 -
30 30 70,0 70,0
35 35 75,0 75,0
40 40 80,0 80,0
45 45 85,0 85,0
50 50 90,0 90,0
Table 1
Table 3
Table 2
SHELL SIZEALL INTERFACES
D MAX F MAX MAX ENTRY*
08/09 * 38,4 *10/10SL/11 * 39,0 *12/12S/13 30,5 39,6 05
14/14S/15 31,0 43,6 07
16/16S/17 32,0 45,1 10
18/19 33,0 46,6 12
20/21 33,5 48,1 13
22/23 34,0 49,6 15
24/25 34,5 51,1 16
ØB’
M’
J’T3
ØB
A T
HR
EA
D
ØG
ØH
10,00
30,00 ± 0,50
SeriesConnector interface*AngleShell sizeStraight only: if max entry exceededreplace ‘-’ with ‘T3’ SEE NOTEEntry sizeChamber lengthStraight only (omit for angle 2 & 3)MaterialFinishBandSB - supplied with 2 x standard bandssee p50 for options - omit for no bands
DS H 1 - 13 - 05 - 20 - 1 - C - SBExample:
**NOTEMax entry applies to straight configuration.when max entry is exceeded, straight configurationmust be ordered as T3 version (see indicator in part number breakdown).Shell sizes 09 and 11 only exist in T3 version.
Exceeding max entry also affects dimension D in 45° configuration (see D’) and rear nut diameter in 45° and 90° configurations (ØB becomes ØB’).
All dimensions in MM unless otherwise stated.
PAGE 22AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG
ØH
C*
E*
K*
F -
SE
E T
AB
LE 3
D - SEE TABLE 3
L - SEE TABLE 1
E*
K*
F -
SE
E T
AB
LE 3
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 1
ANGLE 2 ANGLE 3
CONSTANT FORCE SPRINGSee Table 4
J
9,5
0 ±
0,2
0
*REFER TO INTERFACE PAGE CLICK HERE
91 SeriesSpring Backshell
• Tool-free screen termination by stainless steel constant force spring• Sealing and strain relief of backshell by heat shrink boot• Standard range - many sizes available from stock
SPECIFICATIONS• Screen Termination: Overall screen, tool-free, reworkable• Strain Relief & Cable Sealing: Heat shrink boot option• Additional Components Required: Boot
PAGE 23AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØGMIN
ØHMAX SPRING REF
03 4,7 13,9 HE05004 6,3 13,9 HE05005 7,9 15,5 HE10006 9,5 17,2 HE10007 11,1 18,7 HE10008 12,7 20,3 HE20009 14,2 21,9 HE20010 15,8 23,5 HE20011 17,4 25,1 HE20012 19,0 26,7 HE30013 20,6 28,3 HE30014 22,2 29,9 HE30015 23,8 31,5 HE30016 25,4 33,1 HE30017 27,0 34,7 HE40018 28,6 36,3 HE40019 30,2 37,9 HE40020 31,8 39,5 HE40021 33,3 41,1 HE40022 35,0 42,7 HE40023 36,5 44,3 HE40024 38,1 45,9 HE400
SHELL SIZEINTERFACE
A A AD/SS D F H K Q S SM Z
03 28,0 32,0 - - - - - - - -08/09 28,0 32,0 34,0 30,0 30,0 34,0 - 32,0 30,0 -
10/10SL/11 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 -12/12S/13 28,0 32,0 34,0 30,0 30,0 34,0 - 32,0 30,0 38,214/14S/15 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,216/16S/17 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,2
18/19 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,220/21 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,222/23 28,0 32,0 34,0 30,0 30,0 34,0 36,0 32,0 30,0 38,224/25 28,0 32,0 34,0 30,0 30,0 34,0 40,0 32,0 30,0 38,228/29 36,0 32,0 - - - - 45,0 - - 38,232/33 40,0 40,0 - - - - 50,0 - - -
36 45,0 45,0 - - - - 50,0 - - -40 50,0 50,0 - - - - - - - -44 60,0 60,0 - - - - - - - -48 60,0 60,0 - - - - - - - -61 28,0 32,0 - - - - - - - -
SHELL SIZEALL INTERFACES
D MAX F MAX
03 26,6 29,408/09 26,4 31,5
10/10SL/11 29,4 32.712/12S/13 27,3 33,714/14S/15 30,0 35,516/16S/17 30,5 37,4
18/19 30,9 39,020/21 31,6 41,622/23 32,3 42,124/25 32,9 45,128/29 34,1 46,132/33 35,4 48,6
36 36,3 52,340 36,2 54,844 37,8 58,048 39,0 61,161 31,4 52,1
SPRING REF J MAX (unconstrained)
HE 050 7,5HE 100 9,1HE 200 12,8HE 300 17,9HE 400 21,8
Table 1 - Length
Table 2 Table 3
Table 4
91 H 1 - 19 - 08 - 1 - B - HE200Example:SeriesConnector interface*AngleShell sizeEntry sizeMaterialFinishSpring Reference
All dimensions in MM unless otherwise stated.
PAGE 24AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG
ØH
C*
D - SEE TABLE 3
L - SEE TABLE 1
E*
K*
F -
SE
E T
AB
LE 3
E*
K*
F -
SE
E T
AB
LE 3
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 1
ANGLE 2 ANGLE 3
150,00 MIN BRAID TAIL LENGTH
ALUMINIUM / IRIDITE FINISH MAGNAFORM RING
TINNED COPPER BRAID TAIL
*REFER TO INTERFACE PAGE CLICK HERE
• High-reliability low profile magna form ring termination• Sealing and strain relief of backshell by heat shrink boot• Pre-terminated screenbraid sock
SPECIFICATIONS• Screen Termination: Overall Screen, tool free, reworkable• Strain Relief & Cable Sealing: Heat Shrink Boot Option• Additional Components Required: Boot
70 SeriesBraid Tail Backshell
PAGE 25AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØG MIN
ØH +/- 0,25
03 4,7 13,1
04 6,3 13,1
05 7,9 13,1
06 9,5 17,9
07 11,1 17,9
08 12,7 17,9
09 14,2 17,9
10 15,8 24,2
11 17,4 24,2
12 19,0 24,2
13 20,6 24,2
14 22,2 30,6
15 23,8 30,6
16 25,4 30,6
17 27,0 33,2
18 28,6 33,2
19 30,2 36,4
20 31,8 42,0
21 33,3 42,0
22 35,0 42,0
23 36,5 42,0
24 38,1 42,0
SHELL SIZEINTERFACE
A D F H K Q S SM Z
03 25,5 - - - - - - - -
08/09 25,5 32,5 25,5 23,5 32,5 - 25,9 25,5 -
10/10SL/11 25,5 32,5 25,5 23,5 32,5 36,0 25,9 25,5 30,0
12/12S/13 25,5 32,5 25,5 23,5 32,5 - 25,9 25,5 30,0
14/14S/15 25,5 32,5 25,5 23,5 32,5 36,0 25,9 25,5 30,0
16/16S/17 25,5 32,5 25,5 23,5 32,5 36,0 25,9 25,5 30,0
18/19 25,5 32,5 25,5 23,5 32,5 36,0 25,9 25,5 30,0
20/21 25,5 32,5 25,5 23,5 32,5 36,0 25,9 25,5 30,0
22/23 25,5 32,5 25,5 23,5 32,5 36,0 25,9 25,5 30,0
24/25 25,5 32,5 25,5 23,5 32,5 36,0 25,9 25,5 30,0
28/29 36,0 - - - - 36,0 - - 30,0
32/33 40,0 - - - - 36,0 - - 30,0
36 45,0 - - - - 36,0 - - -
40 50,5 - - - - - - - -
44 50,5 - - - - - - - -
48 50,5 - - - - - - - -
61 28,0 - - - - - - - -
Table 1 - Length
Table 2 Table 3
SHELL SIZE
ALL INTERFACES
D MAX F MAX
03 26,6 29,4
08/09 17,6 25,5
10/11 18,7 25,7
10SL/12/12S/13 19,7 27,2
14/14S/15 20,6 28,7
16/16S/17 21,4 32,3
18/19 22,1 32,4
20/21 22,6 33,6
22/23 26,8 35,1
24/25 27,3 36,6
28/29 27,0 39,9
32/33 27,0 43,1
36 28,8 47,1
40 26,6 49,3
44 28,3 52,5
48 29,5 55,6
61 21,9 36,6
70 H 1 - 17 - 08 - 1 - CExample:SeriesConnector interface*AngleShell sizeEntry sizeMaterialFinish
All dimensions in MM unless otherwise stated.
PAGE 26AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG W
C*E*
K*
F -
SE
E T
AB
LE 3
L - SEE TABLE 1
E*K*
F -
SE
E T
AB
LE 3
J - SEE TABLE 2
D - SEE TABLE 1
J - SEE TABLE 2
ØH
PLAIN NUT OPTION
M: MINIMUM CLAMPING DIAMETER
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 1
ANGLE 2 ANGLE 3
REAR VIEW
J -
SE
E T
AB
LE 2
J -
SE
E T
AB
LE 2
L
*REFER TO INTERFACE PAGE CLICK HERE
95 SeriesBraid Trap Backshell
• Tool-free 360° screen termination by barrel thread braid trap system• Sealing and strain relief of backshell by heat shrink boot• Cable clamp backshell version also available
SPECIFICATIONS• Screen Termination: Overall screen, tool-free, reworkable• Strain Relief & Cable Sealing: Cable clamp, heat shrink boot option• Additional Components Required: None
PAGE 27AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØG MIN
W MAX
ØH MAX
J MAX
M +/- 0,5
03 4,7 17,3 15,2 14,7 5,8
04 6,3 18,9 15,2 14,7 5,7
05 7,9 20,5 16,8 14,7 6,8
06 9,5 22,1 18,4 14,7 6,9
07 11,1 23,6 20,0 14,7 8,1
08 12,7 25,1 21,6 17,7 8,5
09 14,2 26,8 23,2 17,7 9,7
10 15,8 28,4 24,8 17,7 10,4
11 17,4 30,1 26,4 20,7 11,5
12 19,0 31,6 27,9 20,7 11,4
13 20,6 33,1 29,5 20,7 14,0
14 22,2 34,8 31,1 23,7 15,4
15 23,8 36,5 32,7 23,7 16,8
16 25,4 37,9 34,3 23,7 17,3
17 27,0 39,5 35,9 23,7 18,8
18 28,6 41,1 37,5 23,7 19,5
19 30,2 42,7 39,3 25,2 25,9
20 31,8 44,3 40,6 25,2 23,4
21 33,3 45,8 42,2 25,2 24,8
22 35,0 - 43,8 - -
23 36,5 47,4 45,4 25,2 25,4
24 38,1 50,9 47,0 25,2 27,4
SHELL SIZEINTERFACE
A D F H K Q S SM Z
03 28,0 / 28,0 - - - - - - - -
08/09 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 - 28,0 / 28,0 32,0 / 30,0 -
10/10SL/11 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 - 28,0 / 28,0 32,0 / 30,0 30,0 / 38,0
12/12S/13 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 40,0 / 36,0 28,0 / 28,0 32,0 / 30,0 30,0 / 38,0
14/14S/15 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 40,0 / 36,0 28,0 / 28,0 32,0 / 30,0 30,0 / 38,0
16/16S/17 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 40,0 / 36,0 28,0 / 28,0 32,0 / 30,0 30,0 / 38,0
18/19 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 40,0 / 36,0 28,0 / 28,0 32,0 / 30,0 30,0 / 38,0
20/21 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 40,0 / 36,0 28,0 / 28,0 32,0 / 30,0 -
22/23 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 40,0 / 36,0 28,0 / 28,0 32,0 / 30,0 30,0 / 38,0
24/25 28,0 / 28,0 39,0 / 34,0 32,0 / 28,0 32,0 / 28,0 38,0 / 34,0 40,0 / 36,0 28,0 / 28,0 32,0 / 30,0 30,0 / 38,0
28/29 28,0 / 28,0 - - - - 40,0 / 36,0 - - 30,0 / 38,0
32/33 40,0 / 40,0 - - - - 40,0 / 36,0 - - 30,0 / 38,0
36 40,0 / 40,0 - - - - 40,0 / 36,0 - - -
40 40,0 / 40,0 - - - - - - - -
44 40,0 / 40,0 - - - - - - - -
48 40,0 / 40,0 - - - - - - - -
61 40,0 / 40,0 - - - - - - - -
Table 1 - Length
Table 2 Table 3
SHELL SIZE
ALL INTERFACES
D MAX F MAX
03 27,6 34,4
08/09 27,4 33,8
10/11 29,4 35,5
10SL/12/12S/13 28,1 37,0
14/14S/15 30,0 38,6
16/16S/17 30,5 40,2
18/19 32,0 40,9
20/21 31,6 42,5
22/23 33,8 44,1
24/25 34,3 45,6
28/29 34,1 50,3
32/33 35,4 53,6
36 36,3 56,8
40 37,1 59,8
44 38,8 63,0
48 40,0 66,1
61 32,4 47,1
CABLE CLAMP LENGTH / PLAIN NUT LENGTH
95 H 1 - 21 - 12 - 1 - B - CCExample:SeriesConnector interface*AngleShell sizeEntry sizeMaterialFinishCable clamp option (omit for plain nut)
All dimensions in MM unless otherwise stated.
PAGE 28AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG
ØW
C*
E*K*
F -
SE
E T
AB
LE 3
D - SEE TABLE 3
L - SEE TABLE 1
E*K*
F -
SE
E T
AB
LE 3
J - SEE TABLE 2
ØH
PLAIN NUT OPTION
M: MINIMUM CLAMPING DIAMETER
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 1
ANGLE 2 ANGLE 3
REAR VIEW
J
J J
*REFER TO INTERFACE PAGE CLICK HERE
64 SeriesCone Backshell
• Individual screen termination using castellated cone• Sealing and strain relief of backshell by heat shrink boot• Cable clamp backshell version also available
SPECIFICATIONS• Screen Termination: Individual or multiple screens, tool-free, reworkable• Strain Relief & Cable Sealing: Cable clamp, heat shrink boot option• Additional Components Required: None
PAGE 29AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØGMIN
ØWMAX
ØHMAX
JMAX
M±0,5
08/09 6,6 20,7 16,0 15,2 7,8
10/11 9,3 23,8 19,0 15,2 8,6
12 /13 12,6 27,0 22,0 15,2 10,2
14/15 14,6 28,6 26,5 15,2 10,4
16/17 17,7 31,8 29,8 15,2 12,4
18/19 19,8 35,0 33,0 18,2 15,4
20/21 23,0 38,1 35,0 18,2 17,3
22/23 26,2 39,7 38,0 18,2 18,8
24/25 29,1 44,5 41,0 18,2 22,4
SHELL SIZEINTERFACE
A D F H K Q S SM
08/09 33,5 37,5 33,5 33,5 37,5 - 32,0 33,5
10/11 33,5 37,5 33,5 33,5 37,5 - 32,0 33,5
10SL/12/12S/13 33,5 37,5 33,5 33,5 37,5 35,5 32,0 33,5
14/14S/15 33,5 37,5 33,5 33,5 37,5 35,5 32,0 33,5
16/16S/17 33,5 37,5 33,5 33,5 37,5 35,5 32,0 33,5
18/19 33,5 37,5 33,5 33,5 37,5 35,5 32,0 33,5
20/21 33,5 37,5 33,5 33,5 37,5 35,5 32,0 33,5
22/23 33,5 37,5 33,5 33,5 37,5 35,5 32,0 33,5
24/25 33,5 37,5 33,5 33,5 37,5 35,5 32,0 33,5
28/29 44,0 - - - - 35,5 - -
32/33 44,0 - - - - 35,5 - -
36 44,0 - - - - 35,5 - -
40 44,0 - - - - - - -
44 44,0 - - - - - - -
48 44,0 - - - - - - -
61 44,0 - - - - - - -
Table 1 - Length
Table 2 Table 3
SHELL SIZE
ALL INTERFACES
D MAX F MAX
08/09 33,6 35,1
10/11 34,4 36,9
10SL/12/12S/13 35,3 38,4
14/14S/15 35,7 39,9
16/16S/17 36,5 41,6
18/19 36,8 43,2
20/21 37,6 44,8
22/23 38,5 46,3
24/25 38,9 47,8
28/29 34,6 44,4
32/33 35,9 49,6
36 36,7 52,8
40 34,6 55,8
44 36,3 59,0
48 37,5 62,1
61 29,9 43,1
NOTE: Use odd-numbered entry size code when shell size has an odd number
64 H 1 - 21 - 13 - 1 - C - CCExample:SeriesConnector interface*AngleShell sizeEntry sizeMaterialFinishCable clamp option
All dimensions in MM unless otherwise stated.
PAGE 30AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG
ØH
C*E*
K*
F -
SE
E T
AB
LE 1
30,50 MAX
E*K*
F -
SE
E T
AB
LE 1
D - SEE TABLE 3
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 1
ANGLE 2 ANGLE 3
*REFER TO INTERFACE PAGE CLICK HERE
308 SeriesCone Backshell
• Screen termination using two overlapping cones• Sealing and strain relief of backshell by heat shrink boot
SPECIFICATIONS• Screen Termination: Overall Screen, Tool-free, Reworkable• Strain Relief & Cable Sealing: Heat Shrink Boot Option• Additional Components Required: Boot
PAGE 31AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
SHELL SIZEALL INTERFACES
D MAX F MAX ØG MIN ØH MAX
08/09 33,3 35,2 6,9 18,4
10/10SL/11 34,5 37,0 9,6 22,0
12/12S/13 34,9 38,5 12,7 24,0
14/14S/15 35,8 40,0 14,8 27,0
16/16S/17 36,6 41,2 17,9 29,5
18/19 36,6 43,3 19,9 33,9
20/21 37,7 44,9 23,1 37,0
22/23 38,1 46,4 26,2 40,8
24/25 39,0 47,9 28,8 43,0
Table 1
308 H 1 - 17 - 1 - CExample:SeriesConnector interfaceAngleShell sizeMaterialFinish
All dimensions in MM unless otherwise stated.
PAGE 32AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG
ØH
C*
E*
K*
F -
SE
E T
AB
LE 3
L - SEE TABLE 1
E*
K*
F -
SE
E T
AB
LE 3
J - SEE TABLE 2
M: MINIMUM CLAMPING DIAMETER
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 1
ANGLE 2 ANGLE 3
REAR VIEW
J J
D
J
*REFER TO INTERFACE PAGE CLICK HERE
77 SeriesStrain Relief Backshell
• Backshell entry sizes to match cable bundle diameter• Extended follower offers protection to rear of connector
SPECIFICATIONS• Screen Termination: None• Strain Relief & Cable Sealing: Cable clamp• Additional Components Required: None
PAGE 33AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØGMIN
ØHMAX
M±0,5
JMAX
03 4,7 17,1 6,8 15,0
04 6,3 19,1 6,7 15,0
05 7,9 20,7 7,8 15,0
06 9,5 22,3 7,9 15,0
07 11,1 23,8 8,6 15,0
08 12,7 25,3 9,0 15,0
09 14,2 27,0 10,2 15,0
10 15,8 28,6 10,4 15,0
11 17,4 30,3 11,5 15,0
12 19,0 31,8 12,4 15,0
13 20,6 33,3 15,0 15,0
14 22,2 35,0 15,4 18,0
15 23,8 36,7 16,8 18,0
16 25,4 38,1 17,3 18,0
18 28,6 39,7 18,8 18,0
20 31,8 44,5 22,4 18,0
22 35,0 47,6 24,4 18,0
24 38,1 51,2 26,4 18,0
SHELL SIZEINTERFACE
A D F H K Q S Z
03 36,0 - - - - - - -
08/09 36,0 36,0 36,0 36,0 36,0 - 36,0 -
10/10SL/11 36,0 36,0 36,0 36,0 36,0 - 36,0 30,0
12/12S/13 36,0 36,0 36,0 36,0 36,0 36,0 36,0 30,0
14/14S/15 36,0 36,0 36,0 36,0 36,0 36,0 36,0 30,0
16/16S/17 36,0 36,0 36,0 36,0 36,0 36,0 36,0 30,0
18/19 36,0 36,0 36,0 36,0 36,0 36,0 36,0 30,0
20/21 36,0 36,0 36,0 36,0 36,0 36,0 36,0 30,0
22/23 36,0 36,0 36,0 36,0 36,0 36,0 36,0 30,0
24/25 36,0 36,0 36,0 36,0 36,0 36,0 36,0 30,0
28/29 36,0 - - - - 36,0 - 30,0
32/33 40,0 - - - - 36,0 - 30,0
36 45,0 - - - - 36,0 - -
40 50,5 - - - - - - -
44 50,5 - - - - - - -
48 50,5 - - - - - - -
61 28,0 - - - - - - -
SHELL SIZE
ALL INTERFACES
D MAX F MAX
03 25,1 26,4
08/09 24,6 26,4
10/10SL/11 30,5 38,3
12/12S/13 26,2 28,3
14/14S/15 31,5 29,8
16/16S/17 33,0 33,4
18/19 34,0 33,5
20/21 35,5 34,7
22/23 36,5 36,4
24/25 38,0 40,9
28/29 39,0 40,0
32/33 40,5 45,6
36 41,5 48,8
40 43,0 51,8
44 36,3 55,0
48 37,5 58,1
61 29,9 39,1
Table 1 - Length
Table 2 Table 3
77 H 1 - 17 - 08 - 1 - CExample:SeriesConnector interface*AngleShell sizeEntry sizeMaterialFinish
All dimensions in MM unless otherwise stated.
PAGE 34AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D*
ØG
ØH
C*
E*
K*
F
Q
E*
K*
N
D
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 1
ANGLE 2 ANGLE 3
M
6,3
5
L
L
FL
*REFER TO INTERFACE PAGE CLICK HERE
KMA SeriesMesh Tape Backshell
• 360° termination of multiple individual screens • Mesh tape bundle system creates windowless EMI barrier
even without overall screenbraid• Sealing and strain relief of backshell by heat shrink boot
SPECIFICATIONS• Screen Termination: Overall Screen, Individual or Multiple
Screens, Tool-free, Reworkable• Strain Relief & Cable Sealing: Heat Shrink Boot Option• Additional Components Required: Boot
PAGE 35AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
SLOT OPTION L ±0,5
M ±0,25
N ±0,25
MESH-TAPE PART NUMBER (ORDERED SEPARATELY- 25 M REEL)
S1 26,5 12,0 19,5 KM (6)
S2 34,5 20,0 27,5 KM (13)
Table 1
Table 2
SHELL SIZEALL INTERFACES
D MAX F MAX ØG MIN ØH MAX
08/09 14,5 21,5 6,6 13,2
10/11 15,0 23,0 9,3 16,7
10SL/12/12S/13 15,5 24,5 12,8 20,0
14/14S/15 16,0 28,5 14,7 22,7
16/16S/17 17,0 30,0 17,8 25,4
18/19 18,0 31,5 19,5 28,3
20/21 18,5 33,0 21,9 31,6
22/23 19,0 34,5 25,2 34,7
24/25 19,5 36,0 28,3 37,9
Table 3INTERFACE A D F H K S SM
Q DIMENSION 8,5 11,0 7,0 7,0 11,0 11,0 7,0
KMA H 1 - 11 - 1 - B - S1 - HE Example:SeriesConnector interface*AngleShell sizeMaterialFinishSlot OptionTermination optionHE - Constant force spring, omit for supplied without spring
All dimensions in MM unless otherwise stated.
PAGE 36AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØG H
N LC
M
6,3
5
C*
D
E*
K*
F
E*
K*
F
STAINLESS STEEL/BRONZE 90° STYLEANGLE 2 ANGLE 3
ANGLE 1
ØB
*
A T
HR
EA
D*
Q
L
LC
LCL
LCL
*REFER TO INTERFACE PAGE CLICK HERE
KMCC SeriesMesh Tape Backshell
• 360° termination of multiple individual screens • Mesh tape bundle system creates windowless EMI barrier even without
overall screenbraid• Strain relief by cable clamp allows tool free assembly and re-work
SPECIFICATIONS• Screen Termination: Overall Screen, Individual or Multiple Screens,
Tool-free, Reworkable• Strain Relief & Cable Sealing: Cable Clamp• Additional Components Required: None
PAGE 37AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
SLOT OPTION L ±0,5
M ±0,25
N ±0,25
MESH-TAPE PART NUMBER (ORDERED SEPARATELY- 25 M REEL)
S1 26,5 12,0 19,5 KM (6)
S2 34,5 20,0 27,5 KM (13)
Table 1
Table 2
SHELL SIZEALL INTERFACES
D MAX F MAX ØG MIN H MAX LC MAX
08/09 14,5 21,5 6,6 13,2 14,0
10/11 15,0 23,0 9,3 16,7 14,0
10SL/12/12S/13 15,5 24,5 12,8 20,0 14,0
14/14S/15 16,0 28,5 14,7 22,7 14,0
16/16S/17 17,0 30,0 17,8 25,4 14,0
18/19 18,0 31,5 19,5 28,3 17,0
20/21 18,5 33,0 21,9 31,6 21,0
22/23 19,0 34,5 25,2 34,7 21,0
24/25 19,5 36,0 28,3 37,9 21,0
Table 3INTERFACE A D F H K S SM
DIMENSION Q 8,5 11,0 7,0 7,0 11,0 11,0 7,0
KMCC H 1 - 11 - 1 - C - S2 - HE Example:SeriesConnector interface*AngleShell sizeMaterialFinishSlot OptionTermination optionHE - Constant force spring, omit for supplied without spring
All dimensions in MM unless otherwise stated.
PAGE 38AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
ØB*
A T
HR
EA
D
L
NO O-RING ON A INTERFACE
NO TEETH ON K INTERFACE
*REFER TO INTERFACE PAGE CLICK HERE
76 SeriesHeat Shrink Boot Backshell
• Low profile backshell for heat shrink boot
SPECIFICATIONS• Screen Termination: None• Strain Relief & Cable Sealing: Heat Shrink Boot Option• Additional Components Required: Boot
A-A
PAGE 39AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
SHELL SIZEINTERFACE
A D F H K Q S SM
03 13,7 - - - - - - -
08/09 13,7 17,0 11,0 12,0 16,5 - 9,8 11,0
10/10SL/11 13,7 17,0 11,0 12,0 16,5 - 9,8 11,0
12/12S/13 13,7 17,0 11,0 12,0 16,5 12,5 9,8 11,0
14/14S/15 13,7 17,0 11,0 12,0 16,5 12,5 9,8 11,0
16/16S/17 13,7 17,0 11,0 12,0 16,5 12,5 9,8 11,0
18/19 13,7 17,0 11,0 12,0 16,5 12,5 9,8 11,0
20/21 13,7 17,0 11,0 12,0 16,5 12,5 9,8 11,0
22/23 13,7 17,0 11,0 12,0 16,5 12,5 9,8 11,0
24/25 13,7 17,0 11,0 12,0 16,5 12,5 9,8 11,0
28/29 13,7 - - - - 12,5 - -
32/33 13,7 - - - - 12,5 - -
36 13,7 - - - - 12,5 - -
40 13,7 - - - - 12,5 - -
44 13,7 - - - - - - -
48 13,7 - - - - - - -
61 13,7 - - - - - - -
Table 1 - Length
76 A 1 - 14 - 1 - ZBExample:SeriesConnector interface*AngleShell sizeMaterialFinish
All dimensions in MM unless otherwise stated.
PAGE 40AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 2 ANGLE 3
ANGLE 1
ØB*
A T
HR
EA
D*
L
R T
HR
EA
D
C*
D
10,00
E*
K*
E*
K*
F
10,0
0
F
10,0
0
*REFER TO INTERFACE PAGE CLICK HERE
PG AdaptorThread Adaptor
• To convert from military connector to PG threaded accessory
SPECIFICATIONS• Screen Termination: n/a• Strain Relief & Cable Sealing: n/a• Additional Components Required: n/a
PAGE 41AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PG SIZE R THREAD
7 PG7
9 PG9
11 PG11
13.5 PG13.5
16 PG16
21 PG21
29 PG29
36 PG36
42 PG42
48 PG48
Table 1 Table 2
SHELL SIZE
ALL INTERFACES
D MAX F MAXMAX PG
THREAD* (ANGLES 2 & 3)
03 22,0 21,9 9
08/09 22,5 21,9 9
10/10SL/11 23,0 23,4 9
12/12S/13 23,5 25,4 11
14/14S/15 24,0 27,4 13,5
16/16S/17 25,0 29,4 16
18/19 26,0 30,9 21
20/21 26,5 31,4 21
22/23 27,0 32,9 29
24/25 27,5 34,9 29
28 28,0 37,9 29
32 29,0 41,4 29
36 30,0 44,4 36
40 31,0 47,9 36
44 32,0 51,4 36
48 33,0 54,4 42
61 34,0 36,4 29
*NOTE: Contact TE for thread sizes outside this range
PGF H 1 - 17 - 16 - 1 - B - L25 Example:SeriesConnector interface*AngleShell sizePG SizeMaterialFinishLength in MM Straight Only(5mm Increments, L25 min)
All dimensions in MM unless otherwise stated.
PAGE 42AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
PO
LAM
CO
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 2 ANGLE 3
ANGLE 1
C*
E*
K*
F
D
E*
K*
F
ØB*
A T
HR
EA
D*
L
A T
HR
EA
D*
*REFER TO INTERFACE PAGE CLICK HERE
DC SeriesBackshell Extender
• Extends termination area• Houses ancillary components such as fuses and service loops
SPECIFICATIONS• Screen Termination: n/a• Strain Relief & Cable Sealing: n/a• Additional Components Required: n/a
PAGE 43AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Table 1 - Length
SHELL SIZE
All Interfaces
D MAX F MAX
03 - -
08/09 15,3 21,5
10/10SL/11 15,8 23,0
12/12S/13 16,8 24,5
14/14S/15 17,8 28,5
16/16S/17 18,3 30,0
18/19 18,8 31,5
20/21 19,3 33,0
22/23 18,8 34,5
24/25 20,5 36,0
28/29 22,2 36,2
32/33 23,9 39,6
36 25,6 44,1
40 27,3 50,0
44 29,0 43,0
48 30,7 44,7
61 20,8 34,8
DC H 1 - 17 - 1 - B - L25 Example:SeriesConnector interface*AngleShell sizeMaterialFinishLength in MM(5mm Increments, L20min - straight only)
All dimensions in MM unless otherwise stated.
PAGE 44AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Ray
chem
ØB*
A T
HR
EA
D*
ØS
ØY
C*/F**
L - SEE TABLE 1
ØZ
STAINLESS STEEL/BRONZE 90° STYLE
ANGLE 45 ANGLE 90
ANGLE 0031,0 MAX 26,50
31,0 MAX 31,0 MAX31,0 MAX
D/G**
E*/H**
K*/M**
P/J *
*
E*/H**
K*/M**
P/J *
*
TYPE 2 ADAPTOR SUPPLIED WHENMAX ENTRY IS EXCEEDED
** F, G, H, M, & J APPLY WHEN ASSEMBLY IS TYPE 2
*REFER TO INTERFACE PAGE CLICK HERE
TXR BackshellTinel (Memory) Ring Backshell
• Low profile 360° screen termination by a heat shrink memory metal ring• Sealing and strain relief of backshell by heat shrink boot SPECIFICATIONS• Screen Termination: Overall Screen• Strain Relief & Cable Sealing: Heat Shrink Boot Option• Additional Components Required: Boot
PAGE 45AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØZ MIN ØS ØY
± 0,3F
MAXG
MAXH
MAXM
MAXJ
MAX
04 6,35 9,49 14,00 NA NA NA NA NA
05 7,92 11,06 15,50 13,0 28,0 24,8 17,7 28,7
06 9,53 12,66 17,10 13,0 28,0 24,8 17,7 28,7
07 11,10 14,21 18,70 13,0 28,0 24,8 17,7 28,7
08 12,70 15,81 20,30 13,6 28,5 28,8 19,9 30,2
10 15,88 18,96 23,50 14,0 29,5 31,6 21,5 31,7
12 19,05 22,14 26,70 15,0 30,2 34,7 23,3 33,4
14 22,23 25,30 29,80 16,0 31,0 39,0 25,8 35,0
16 25,40 28,48 33,00 16,6 31,4 41,2 26,6 36,6
18 28,58 31,65 36,20 17,0 31,6 44,2 28,1 38,1
20 31,75 34,83 39,40 17,5 32,6 46,9 29,6 39,6
22 34,93 37,98 42,50 19,0 35,8 55,0 31,5 42,5
24 38,10 41,15 45,70 22,4 38,6 58,5 33,5 46,5
SHELL SIZEINTERFACE
40 MAX ENTRY 54 MAX
ENTRY 41 MAX ENTRY 21 MAX
ENTRY 76 MAX ENTRY 78 MAX
ENTRY 79 MAX ENTRY 30 MAX
ENTRY
03 - - 26,0 04 - - - - - - - - - - - -
08 27,0 04 26,0 04 27,3 04 30,9 04 36,9 04 - - 27,3 05 - -
10/11 27,0 07 26,0 06 27,3 07 30,9 06 36,9 06 - - 27,3 07 30,5 05
12/13 27,0 08 26,0 08 27,3 08 30,9 08 36,9 08 32,0 05 27,3 08 30,5 08
14/15 27,0 10 26,0 08 27,3 10 30,9 10 36,9 10 32,0 07 27,3 10 30,5 10
16/17 27,0 12 26,0 10 27,3 12 30,9 12 36,9 12 36,8 08 27,3 12 30,5 12
18/19 27,0 14 26,0 12 27,3 14 30,9 12 36,9 14 36,8 10 27,3 14 30,5 14
20 27,0 16 26,0 14 27,3 16 30,9 14 36,9 16 38,9 12 27,3 16 - -
22/23 27,0 18 26,0 16 27,3 18 30,9 16 36,9 18 38,9 14 27,3 18 30,5 16
24/25 27,0 20 26,0 18 27,3 20 30,9 18 36,9 18 41,2 16 27,3 20 30,5 18
28/29 - - 26,0 22 - - - - - - 41,2 18 - - 30,5 22
32/33 - - 26,0 24 - - - - - - 44,7 22 - - 30,5 24
36 - - 26,0 28 - - - - - - 44,7 24 - - - -
40 - - 26,0 28 - - - - - - - - - - - -
44 - - 26,0 28 - - - - - - - - - - - -
48 - - 26,0 28 - - - - - - - - - - - -
61 - - 26,0 18 - - - - - - - - - - - -
ORDER NUMBERD
MAXP
MAX54 41 21 76 78 79 40 30
03 27,5 26,4
08 08 08 08 08 08 27,3 26,9
10 10 10 10 12 10 10 11 28,0 38,7
12 12 12 12 12 12 13 28,5 30,2
14 14 14 14 14 14 14 15 29,5 31,7
16 16 16 16 16 16 16 17 30,2 33,4
18 18 18 18 18 18 18 19 31,5 35,0
20 20 20 20 20 20 20 31,4 36,6
22 22 22 22 22 22 22 23 31,6 38,1
24 24 24 24 24 24 24 25 32,7 39,6
28 28 29 35,8 45,8
32 32 33 38,6 48,3
36 36 31,2 48,9
40 32,5 51,9
44 34,2 55,1
48 35,4 58,2
61 27,1 39,2
Table 1 - Max Length & Max Entry
Table 2 Table 3
TXR54 A B 00 - 16 10 AI Adapter family*Material Finish Angle (00 = straight; 45 = 45°; 90 = 90°)Manufacturers prefix (connector code 18 only)Order numberEntry sizeRing designatorAI - to suit single braidBI - to suit double braid
Example:
All dimensions in MM unless otherwise stated.
PAGE 46AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Ray
chem
ANGLE 45 ANGLE 90
ANGLE 00
ØB*
A T
HR
EA
D*
C*K*
F -
SE
E T
AB
LE
3D - SEE TABLE 3
L - SEE TABLE 1
ØH
REAR VIEW
*REFER TO INTERFACE PAGE CLICK HERE
HexaShield Backshell360° Screening Backshell
• Strain relief on each individual cable• Compact size not exceeding outer diameter of connector• No degradation of shielding performance
SPECIFICATIONS• Screen Termination: 360° Screening • Strain Relief & Cable Sealing: n/a• Additional Components Required: See note 4, p47
PAGE 47AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
SHELL SIZEORDER NUMBER
54 41 40 21 ØH MAX
D MAX
F MAX STANDARD OPTIONAL
08/09 09 09 09 08 17,5 25,5 29,0 1 -
10/11 11 11 11 10 21,5 26,0 30,5 2 -
12/13 13 13 13 12 22,5 26,5 32,0 3 -
14/15 15 15 15 14 25,5 27,5 33,5 5 -
16/17 17 17 17 16 28,5 28,0 35,0 6 7
18/19 19 19 19 18 31,5 28,5 36,5 7 -
20/21 21 21 21 20 35,0 29,0 38,5 9 11
22/23 23 23 23 22 38,0 30,0 40,0 10 13
24/25 25 25 25 24 41,0 31,0 41,5 12 17
SHELL SIZEORDER NUMBER
54 41 40 21
08/09 25,0 25,0 25,0 36,0
10/11 25,0 25,0 25,0 36,0
12/13 25,0 25,0 25,0 36,0
14/15 25,0 25,0 25,0 36,0
16/17 25,0 25,0 25,0 36,0
18/19 25,0 25,0 25,0 36,0
20/21 25,0 25,0 25,0 36,0
22/23 25,0 25,0 25,0 36,0
24/25 25,0 25,0 25,0 36,0
Table 1 - Length
Table 3
ITEM DESCRIPTIONMATERIAL CODE
A K S
1 BODY ASSEMBLY ALUMINIUM ALLOY STAINLESS STEEL NUT - STAINLESS STEELBODY - ALUMINIUM ALLOY
2 CLAMPING NUT - PLAIN ALUMINIUM ALLOY STAINLESS STEEL ALUMINIUM ALLOY
3 CONIC RING ALUMINIUM ALLOY STAINLESS STEEL ALUMINIUM ALLOY
4 STAR ALUMINIUM ALLOY STAINLESS STEEL ALUMINIUM ALLOY
NOTES:1. Star is not supplied with HexaShield order number 09/082. The DS option is for a drilled star which is available on sizes 14 to 25 only, this option is to allow unshielded wires
to pass through the assembly3. If optional ferrule quantity is selected then 2 stars will be supplied - an outer “split” star and an inner solid star4. Use in conjunction with the ferrules HET-A-0xx, which are purchased separately
Table 2
HEX40 - K - C - 00 - 21 - A9 - 1 - DSExample:Connector code number:*HEX40 = MIL-C-38999 Series III and IVMaterial FinishC - Electroless nickel to MIL-C-26074B - Cadmium olive drab over electroless
nickel to QQ-P416 Body Style(00 = straight; 45 = 45°; 90 = 90°)Order numberFerrule quantity codeBack end option1 = Plain clamping nutDS = Drilled star (optional, see note 2)
All dimensions in MM unless otherwise stated.
PAGE 48AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
MO
DIF
ICA
TIO
N
SHELL SIZEAll Interfaces
D MAX F MAX R MAX MAX ENTRY
08/09 18,7 22,5 8,7 0410/11 21,7 26,6 10,0 0612/13 24,7 26,6 11,0 0814/15 24,7 30,4 11,6 0816/17 28,7 32,7 13,6 1018/19 28,7 35,4 13,6 1020/21 28,7 36,4 13,6 1022/23 31,7 38,9 15,1 1224/25 31,7 40,4 15,1 12
A D F H
KC KC KC KC
08/09 10,3 7,9 8,7 8,710/11 10,3 7,9 8,7 8,712/13 10,3 7,9 8,7 8,714/15 11,8 9,4 10,2 10,216/17 12,8 10,4 11,2 11,218/19 12,8 10,4 11,2 11,220/21 12,8 10,4 11,2 11,222/23 14,3 11,9 12,7 12,724/25 14,3 11,9 12,7 12,7
SHELL SIZE
INTERFACE
RKC
F
ØB*
A T
HR
EA
D*
ØD
TERMINATION OPTIONSSEE NEXT PAGE
*REFER TO INTERFACE PAGE CLICK HERE
Cobra HeadBackshell Modification
• Low profile backshell form• Designed for use with heat shrink boot• Modular design for ease of cable assembly• Can be used on many standard range backshells (see opposite page for details)
Please consult TE for interfaces that are not listed
PAGE 49AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
ENTRY SIZE
ØGMIN
ØMMAX
ØHMAX
04 6,4 9,5 14,305 7,9 11,1 15,806 9,5 12,7 17,407 11,1 14,3 19,008 12,7 15,9 20,610 15,9 19,1 23,812 19,1 22,2 27,0
ENTRY SIZE
ØGMIN
ØHMAX
03 4,77 20,204 6,35 21,805 7,92 23,406 9,52 25,007 11,10 26,508 12,70 28,009 14,27 29,710 15,88 31,311 17,47 33,012 19,05 34,6
ENTRY SIZE
ØGMIN
03 4,7704 6,3505 7,9206 9,5207 11,1008 12,7009 14,2710 15,8811 17,4712 19,05
ENTRY SIZE
ØGMIN
ØHMAX
ØWMAX J
03 4,77 15,2 17,3 13,704 6,35 15,2 18,9 13,705 7,92 16,8 20,5 13,706 9,52 18,4 22,1 13,707 11,10 20,0 23,6 13,708 12,70 21,6 25,1 16,709 14,27 23,2 26,8 16,710 15,88 24,8 28,4 16,711 17,47 26,4 30,1 19,712 19,05 27,9 31,6 19,7
ENTRY SIZE
ØGMIN
ØHMAX
03 4,77 13,104 6,35 13,105 7,92 13,106 9,52 17,907 11,10 17,908 12,70 17,909 14,27 17,910 15,88 24,211 17,47 24,212 19,05 24,2
ENTRY SIZE
ØGMIN
ØHMAX
03 4,7 17,104 6,3 19,105 7,9 20,706 9,5 22,307 11,1 23,808 12,7 25,309 14,2 27,010 15,8 28,611 17,4 30,312 19,0 31,8
ENTRY SIZE
ØGMIN
ØHMAX
03 4,77 9,404 6,35 11,005 7,92 12,606 9,52 14,007 11,10 15,708 12,70 17,009 14,27 19,910 15,88 20,411 17,47 22,112 19,05 23,6
ØG
ØM
ØH
ØG
ØH
ØG
ØG
ØH
ØW
J
ØG
ØH
ØG
ØH
ØG
ØH
60 Series
88 Series
34 Series
95 Series
70 Series
BT/91 Series
77 Series
23,4
0 ±
0,5
032
,20
± 0
,50
12,5
0 M
AX
24,7
6 ±
0,5
0
22,7
6 ±
0,5
014
,50
MA
X
22,2
0 ±
0,5
0
26,2
0 ±
0,5
0
26,2
0 ±
0,5
020
,20
± 0
,50
18,0
0 M
AX
19,7
0 ±
0,5
0
150
MM
M
IN B
RA
ID
TAIL
All dimensions in MM unless otherwise stated.
PAGE 50AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
AC
CE
SSO
RY
MICROBANDTWO-STEP BAND STANDARD BAND
FLAT BAND - CONFIGURATION 1, 3, 7
M85049/128-1 FLATM85049/128-2 PRE-COILED
M85049/128-3 FLATM85049/128-4 PRE-COILED
M85049/128-7 FLATM85049/128-8 PRE-COILED
BE
A
FC
TAIL LENGTH INDICATOR APPLIES ONLY TO CONFIGURATION 3 & 7
D
M85049/128 Band StrapsBackshell Accessory
• Meets AS85049 NAVAIR standards
• Self-coupling locking nut provides an improved mechanical protection against loosening under vibration
• Corrosion resistant stainless steel
• Band straps available flat or precoiled
PAGE 51AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
CONFIGURATION A± ,06
B± ,031
C± ,010
D± ,003
E± ,015
FREF
GMAX
HREF SUFFIX TOOL
REQUIRED
1 358,90 8,33 6,22 0,48 2,54 - - - - M81036/2-01
2 - - - - - - 3,56 44,5 -S2 M81036/2-01
3 361,95 8,89 6,22 0,48 1,88 51,59 - - - M81036/1-01
4 - - - - - - 3,81 44,5 -SB M81036/1-01
7 206,25 4,95 2,92 0,38 1,35 51,59 - - - M81036/1-02
8 - - - - - - 1,85 21,8 -MB M81036/1-02
PRE-COILED BANDCONFIGURATION 2
PRE-COILED BANDCONFIGURATION 4, 8
G
G
H
H
M85049/128 - 1Example:SeriesConfiguration
INTERFACE DIMENSION TABLE ON REVERSE OF THIS PAGE
PAGE 52AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
A F - K D SM Q - S H - Z A THREAD
ØB MAX
C MAX
KMAX
E MAX54 - 41 21 76 47 - 78 79 - 40 30
08/09 08 08 08 08 08 7/16-28 UNEF 19,3 16,9 21,8 27,5
09 08 M12 x 1.0 19,0 14,6 18,5 25,7
08 1/2 - 20 UNF 16,0 17,1 18,5 24,7
03 10/11 10 10 10 10 10 9/16-24 UNEF 22,0 17,7 24,6 31,0
11 10 M15 x 1.0 22,0 15,2 19,6 26,7
10 10SL 12 5/8-24 UNEF 22,0 17,0 19,3 26,7
12/13 12 12 12 12 12 11/16-24 UNEF 25,5 18,1 25,0 34,0
13 12 M18 x 1.0 25,5 16,0 21,1 31,2
12 14S 14 11 3/4 - 20 UNEF 26,5 20,2 22,9 31,7
14/15 14 14 14 14 14 13/16-20 UNEF 30,5 19,0 26,5 37,0
15 14 M22 x 1.0 30,5 16,2 25,0 37,2
14 16/16S 16 13 7/8-20 UNEF 30,0 24,4 26,0 36,2
16/17 16 16 16 16 16 15/16-20 UNEF 33,5 19,7 28,2 40,4
17 16 M25x1.0 33,5 17,0 27,2 40,2
16 18 18 15 1-20 UNEF 33,0 25,1 27,5 39,2
18 18/19 18 18 18 18 18 1 1/16-18 UNEF 37,0 20,1 29,8 43,6
19 18 M28 x 1.0 37,0 17,5 27,5 44,7
20 20 17 1 1/8-18 UNEF 35,5 25,6 28,5 42,2
20 20/21 20 20 20 20 20 1 3/16-18 UNEF 38,5 20,9 31,4 46,8
21 20 M31 x 1.0 38,5 18,5 31,0 49,2
22 22 19 1 1/4-18 UNEF 38,7 26,4 30,0 45,2
22 22/23 22 22 22 22 22 1 5/16-18 UNEF 42,0 21,3 37,1 49,8
23 22 M34x1.0 42,0 19,1 32,0 51,7
24 24 1 3/8-18 UNEF 41,3 27,6 31,5 48,2
24 24/25 24 24 24 24 24 23 1 7/16-18 UNEF 46,5 22,6 34,4 52,8
25 24 M37 x 1.0 46,5 19,3 30,5 53,2
61 1 1/2-18 UNEF 42,0 22,3 28,5 48,0
25 1 9/16- 18UNEF 47,2 23,6 32,0 51,5
28 28 1 5/8-18 UNEF 47,8 29,3 36,0 55,3
28 1 3/4-18 UNS 50,0 23,5 35,7 54,4
32 32 29 1 7/8-16 UN 55,2 30,2 37,5 60,3
32 2-18 UNS 56,3 25,2 36,9 62,5
36 36 33 2 1/16-16 UNS 62,2 31,7 39,5 64,2
36 2 1/4-16 UN 62,7 26,4 38,5 67,4
40 2 1/2-16 UN 69,0 28,8 41,5 73,4
44 2 3/4-16 UN 75,4 30,3 44,6 79,7
48 3-16 UN 81,7 31,5 47,7 86,0
Interface Dimension TableSh
ell S
ize
Interface Code
For AD modification add 4,0 to ØB, C, K and E dimensions
All dimensions in MM unless otherwise stated.
POLAMCO
Raychem
PAGE 53AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
CIRCULAR BACKSHELLS
Glossary of Terms
Anti-decouplingAnti-decoupling backshells incorporate a ratchet in the nut to help reduce the possibility of the backshell decoupling from the connector due to extreme vibration and shock.
Arctic gripA deep square-form grip, alternative to a knurled grip, particularly on protective covers.
BackshellAny accessory fitted to the rear thread of a connector, providing strain relief, screen termination and/or cable sealing.
Blanking CoverHelps to provide environmental protection and EMC shielding to circuitry or shorting loops at the rear of a connector that is to be used as a stand-alone device.
Cobra HeadLow profile split 90° adaptor.
ConduitFlexible corrugated tubing that provides environmental protection for wiring. Can be used in conjunction with screenbraid and conduit adaptor backshells to provide a fully screened and sealed system.
ConnectorDevice for electrically connecting wires to each other or to electrical equipment.
Direct-couplingDirect-coupling backshells do not have a distinct nut, i.e. the entire backshell rotates when the backshell is screwed into place.
Dummy ReceptacleProvides stowage, environmental protection, and EMC shielding for an unmated plug.
EMCElectromagnetic Compatibility assures the avoidance of interference effects resulting from the unintentional generation, propagation and reception of electromagnetic energy. This can be achieved by properly grounded shielding (screening) or by electronically filtering signals (Filter Connector).
Entry sizeTwo digits describe the diameter of the hole through which the cable enters into the backshell. Check specific series for details – note that some series such as boot adaptors (97 series) and cable clamps (96 series) do not require the entry size to be stated.
FollowerRefers to the main body of a spin-coupling backshell.
Heat shrink bootMolded sleeve that joins the cable jacket to a suitable backshell, for purposes of strain-relief and environmental protection. Heat shrink boots shrink to fit and are installed by use of a specialised hot air gun. Adhesive-lined boots and a variety of materials are available.
Heat shrink kitBackshell with pre-installed heat-shrink boot and optional (internal) overall screen. Enables easy installation whereby boot and 360° screen termination are achieved in one operation by use of hot air gun.
Individual screenEMC shield (e.g. screenbraid) encompassing an individual wire in a bundle.
Lacing TapeLacing cord used as a binding medium to indicate an EMC classification of an open wiring harness.
Overall screenEMC shield (e.g. screenbraid) encompassing entire wire bundle.
Protective CoverProvides environmental protection and EMC shielding on the front (mating end) of an unmated connector.
RoHSThe RoHS Directive bans the placing on the EU market of new electrical and electronic equipment containing more than agreed levels of lead, cadmium, mercury, hexavalent chromium, polybrominated biphenyl (PBB) and polybrominated diphenyl ether (PBDE) flame retardants.
ScreenbraidFlexible EMC shield in expanding sleeve form for covering cable.
Shell sizeTwo numerical digits that state the size of the connector.
ShieldSee EMC
Spin-couplingSpin-coupling backshells have a coupling nut that rotates freely on the backshell body.
Strain relief Any method of relieving the strain on the individual wires, should the cable be put under tension. Common methods are cable clamps, heatshrink boots, tie posts.
te.com/polamco
TE, TE connectivity, TE Connectivity (logo), POLAMCO, Raychem are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners.
The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application.
© 2017 TE Connectivity. All Rights Reserved.
1-1773922-5 05/17 Original
AEROSPACE, DEFENSE & MARINE /// CIRCULAR BACKSHELLS
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