Post on 26-May-2020
transcript
© 2014 Truckers AC 215
CLUTCHES (02- )
Basic Clutch InformationGuide to Clutch Identification and Catalog UseIn our efforts to make this catalog as complete and as useful as possible, clutches are listed in three different sections.
1. Specifications Section (listed in ascending order by diameter)
2. Illustration or Photo Section (listed in our numeric order within by manufacturer)
3. Cross Reference Section (OEM service numbers and/or numbers stamped on the clutch are listed in the cross reference section in the back of this catalog)
The clutch used on a particular truck depends on the type of compressor selected from an option list when the truck was first assembled. However, after miles of service, original parts most likely have been replaced. For whatever reason, a truck originally equipped with a reciprocating compressor may now be using a rotary type or possibly a single groove clutch has been replaced with a double groove. To assure your customer gets the right part the first time, it is important to identify the compressor the clutch is to be used on, and the characterisitics or specifications of the clutch. If possible, check for label or stamped numbers on the clutch body or the coil assembly to identify the clutch.
If the clutch marking or lable is illegible, the following information will be needed:1. Compressor Make and Model 2. Voltage - 12 or 24 Volt 3. Diameter of Clutch Pulley 4. Number of Grooves; Width of Drive Belt 5. Distance or Gauge Line
Section V: Table of Contents Clutches
CLUTCHESDenso...................................................................220Ford ......................................................................222Sanden ................................................................223Seltec/Valeo ........................................................232T/CCI (York Style) .......................................217, 218
Air Gap Information ............................................216Belt Tension Specification Chart ......................216
Clutch Identification: How to MeasureDenso...................................................................220Sanden.................................................................223 Seltec/Valeo ........................................................232T/CCI (York Style) ...............................................216
RELATED PARTS (15- )Clutch Pulley Pullers & Tools ................ 538, 539Connectors and Pigtails, Mounting Kits, Shaft Keys ..................... 237, 523Idler Pulleys and Eccentrics (See Miscellaneous Section) (18- ) .............. 594
CLUTCH COILSDenso...................................................................222Sanden.................................................................223 Seltec/Valeo ........................................................236
© 2014 Truckers AC 216
HOW TO MEASURE CLUTCHES
It is critical that proper gap space is maintained between the clutch pulley face & the hub armature. Incorrect air gap can cause clutch burning, slippage, and poor compressor operation.
COMPRESSOR / CLUTCH HUB TO PULLEY AIR GAPCOMPRESSOR MODEL GAP MEASUREMENTT/CCI (York Style) Tecumseh 2 Cyl. ......................................No AdjustmentChrysler C171/A590/6C17, 10PA17 ........................................020” – .035” *Frigidaire A-6 ...........................................................................022” – .057”Frigidaire DA6, HR6, HR6HE, V5 ............................................015” – .025”Frigidaire R4 ............................................................................020” – .040”FS-6, 6P148 ............................................................................022” – .037” *FX15/FS10 ..............................................................................018” – .033” *Sanden SD508, SD510, SD709, SD5H14, SD7H15** ............016” – .031” *Sanden TR105 ........................................................................013” – .025” *Seltec/Valeo (TM13-21)..........................................................010” – .020” *Seltec/Valeo (TM31) ...............................................................012” – .024” *Shim Adjustable
Clutches Section V: Charts
T/CCI (YORK STYLE)HOW TO MEASURE: IF PART NUMBER ON CLUTCH BEING REPLACED CANNOT BE READ, USE THE FOLLOWING PROCEDURE TO DETERMINE REQUIRED CLUTCH PART NUMBER.
AIR GAP INFORMATION
Grooves Belt Wdth Tension (lbs.) Grooves Grv Wdth Tension( lbs.)1 or 2 1/2” 121 ± 5 6 Multi 1/8” 180 ± 51 variable 1/2” / 9/16” 132 ± 5 7 Multi 1/8” 210 ± 51 5/8” 132 ± 5 8 Multi 1/8” 240 ± 5 10 Multi 1/8” 300 ± 5
(Tolerance ± 4.95 lb; Multi Grooves based on 30 lb per groove)
BELT TENSION SPECIFICATIONS – SANDEN / SELTEC(recommended for maximum clutch bearing life)
A-BDistance
Diameter
GrooveWidth
A-BDistance
Diameter
Belt Width(Rear)
m
e
o
m
e
o
1. DETERMINE IF 12 OR 24 VOLT (Black Wire = 12V, Green Wire = 24V).
2. DETERMINE IF CLUTCH IS SINGLE, DOUBLE OR SERPENTINE.
3. MEASURE OUTSIDE DIAMETER OF PULLEY.
4. MEASURE WIDTH OF PULLEY GROOVE: a. Single and Double Groove = measure the width of pulley groove. b. Poly Groove = count the number of grooves.
5. MEASURE ACCURATELY THE A-B DISTANCE: a. Single and Double Groove = measure the distance from the compressor mounting hole on the side of the compressor to the middle of the rear belt groove on the pulley. (the rear belt groove is closest to the compressor)
b. Poly Groove = measure the distance from the compressor mounting hole on the side of the compressor to the middle of the first groove on the pulley.
6. DETERMINE THE NUMBER OF WIRES.© Truck Air Parts
AIR GAP SD7H15** depends on clutch type:
Leaf Spring Armature = 0.023”Rubber Armature = 0.017”
Rubber Damped Arm = 0.019”
© 2014 Truckers AC 217
1 6” 02-3426 1/2” — 2-3/4” — w/O.E. style diode & weatherpak conn.1 6” 02-3427 1/2” — 2-3/4” — 2 wire coil1 6” 02-0802 1/2” — 2-3/4” — 1 6-5/16” 02-0806 5/8” — 2 3/4” — 1 6-5/16” 02-0401 1/2” — 2-15/16” — 1 6-3/4” 02-3005 1/2” — 2-3/4” — 1 6-3/4” 02-3014 5/8” — 2-3/4” — 1 7-5/16” 02-3015 3/4” — 2” — 2 6” 02-3024 1/2” 1/2” 2-1/8” 2-3/4” 2 6” 02-3052 1/2” 1/2” 1-11/16” 2-5/16” 24 Volt2 6” 02-3402 1/2” 1/2” 1-11/16” 2-5/16” w/O.E. style diode & weatherpak conn.2 6” 02-3412 1/2” 1/2” 1-11/16” 2-5/16” 2 wire plug, Metripak w/diode2 6” 02-3428 1/2” 1/2” 1-11/16” 2-5/16” 2 wire Ford2 6” 02-3001 1/2” 1/2” 1-11/16” 2-5/16” Std duty w/single row bearing.2 7” 02-3003 1/2” 1/2” 1-11/16” 2-5/16” Heavy duty bearing.2 7” 02-3050 1/2” 1/2” 1-11/16” 2-5/16” 24 Volt2 7” 02-3000 1/2” 1/2” 1-11/16” 2-5/16” Std duty w/single row bearing.6 5.8” 02-0804 6 Grooves — 2-1/8” Center Point 1 wire6 6” 02-3416 6 Grooves — 2-1/8” Center Point 2 wire plug Metripak6 6” FF Style 02-3419 6 Grooves — 2-3/8” Center Point 1 wire, Front Forward - see illustration6 6” FF Style 02-3420 6 Grooves — 2-3/8” Center Point 2 wire w/diode, Front Forward 8 5.3” 02-0805 8 Grooves — — 1 wire8 6-5/16” 02-3418 8 Grooves — — 2 wire plug Metripak w/diode
Section V: Specifications Chart Clutches
Clutches are listed in ascending order by grooves, by diameter (O.D), by part number.T/CCI (YORK STYLE) 12 Volt unless noted
NOTE: All clutches for T/CCI/York Style compressors are supplied with coil. Pitts and Ogura (silver colored) and Warner (black) clutches are all interchangeable when supplied with coil. T/CCI, Tecumseh style clutches are H.D. construction with double row bearings (unless noted). Clutches are supplied in several manufacturing designs. Although some feature up to 20% weight reduction over others, all perform equally well, all meet or exceed O.E. standards and offer reduced vibration and longer belt life.
No. of CLUTCH BELT GROOVE WIDTH MOUNTING DISTANCE Grv’s O.D. PART NO. 1st grv. 2nd grv. FIRST SECOND NOTE
T/CCI - 2 WIRE METRIPAk CONNECTORS w/DIODE
Green wire = positive White wire = ground
DO NOT REVERSE
TECHTIPS
16-4091 Clutch Measuring Tool
Servicing Clutch • Clutch Mounting Bolts (4) use torque wrench 13-19 ft. lbs• Center Bolt use torque wrench 20-25 ft. lbs
02-3101Tecumseh/York StyleCompressor Shaft Key(10 per box)
Note: Replacement Coils for T/CCI Clutches are not available.
© 2014 Truckers AC 218
Clutches — T/CCI (York Style) Section V: Illustrated
02-3014OE# 502743Volt - 12VDia. - 6-3/4”Grooves - 1Width - 5/8”A-B Dist.- 2-3/4” 1 Wire Plug
02-3015OE# 502400Volt - 12VDia. - 7-5/16”Grooves - 1Width - 3/4”A-B Dist.- 2” 1 Wire Plug
Listed in ascending order by part number.
02-0401OE# 1406-7012v, 6-5/16” dia., 1 grvA-B Dist. - 2-15/16”
While
Supplies
Last02-0802OE# 508888, MAM-13Volt - 12VDia. - 6”Grooves - 1Width - 1/2”A-B Dist.- 2-3/4”
1 Wire IHC Plug
02-0804OE# 513352, MAN-03Volt - 12VDia.- 5.8”Grooves - Poly 6Width-.14”A-B Dist.- 2-1/8” center
1 Wire IHC Plug
02-0805OE# 515376, MAN-03Volt - 12VDia.- 5.3”Grooves - Poly 8Width - .14”A-B Dist.- 1-5/8”1 Wire Plug
1 Wire IHC Plug
02-0806OE# 503879, 515528, MAN-06Volt - 12VDia. - 6-5/16”Grooves - 1Width - 5/8”A-B Dist.- 2-3/4”
1 Wire Plug
02-3000OE# 332334, 502742, MAN-7AVolt - 12VDia. - 7”Grooves - 2Width - 1/2”A-B Dist.- 1-11/16” / 2-5/16”
02-3001OE# 332639, MAE-6AR, MA-6AVolt - 12VDia. - 6”Grooves - 2Width - 1/2”A-B Dist.- 1-11/16” / 2-5/16”
02-3003OE# 511199, MAN-01Volt - 12VDia. - 7”Grooves - 2Width - 1/2”A-B Dist.-1-3/4” / 2-1/4”
1 Wire IHC Plug
02-3005OE# 1406-23, CH4.91GVolt - 12VDia. - 6-3/4”Grooves - 1Width - 1/2”A-B Dist.- 2-3/4” 1 Wire Plug
1 Wire 1 Wire
A-BDistance
Diameter
GrooveWidth
BeltWidth
Diameter
A-BDistance
© 2014 Truckers AC 219
02-3402OE# 501939, 024-21590Volt - 12VDia. - 6”Grooves - 2Width - 1/2”A-B Dist.- 1-11/16” / 2-5/16”
Listed in ascending order by part number (continued).
02-3024 OE# 7925Volt - 12VDia. - 6”Grooves - 2Width - 1/2”A-B Dist.- 2-1/8” / 2-3/4”
1 Wire IHC Plug
02-3050OE# 1411-51Volt - 24VDia. - 7”Grooves - 2Width - 1/2”A-B Dist - 2-11/16” / 2-5/16”
1 Wire
02-3052OE# 1411-35Volt - 24VDia. - 6”Grooves - 2Width - 1/2”A-B Dist.- 1-11/16” / 2-5/16”
1 Wire 1 Wire Plug
Weatherpack
02-3412OE# 024-25238Volt - 12VDia. - 6”Grooves - 2Width - 1/2”A-B Dist.- 1-11/16” / 2-5/16”
2 Wire PlugMetripak
Section V: Illustrated T/CCI (York Style) — Clutches
02-3416OE# 14565Volt - 12VDia. - 6”Grooves - Poly 6Width - 0.14”A-B Dist.- 2-1/8” center
2 Wire Plugw/diode
02-3418OE# 14372Volt - 12VDia. - 6-5/16”Grooves - Poly 8Width - 0.14”A-B Dist.- 1-5/8”
2 Wire Plugw/diode
02-3419OE# 14304Volt - 12VDia. - 6”Grooves - Poly 6Width - 0.14”A-B Dist.- 2-3/8” center
1 Wire PlugWeatherpak
FF Style
02-3426OE# 502409Volt - 12VDia. - 6”Grooves - 1Width - 1/2” A-B Dist.- 2-3/4”
2 Wire Plugw/diode
02-3420OE# 14432Volt - 12VDia. - 6”Grooves - Poly 6Width - 0.14”A-B Dist.- 2-3/8” center
FF Style
Wire Plug Weatherpak
02-3427OE# 14533Volt - 12VDia. - 6”Grooves - 1Width - 1/2”A-B Dist.- 2-3/4”
2 Wire PlugMetripak
02-3428OE# F6HS-19D629AA; 024-25109Volt - 12VDia. - 6”Grooves - 2Width - 1/2”A-B Dist.- 1-11/16” / 2-5/16”
2 Wire Ford
© 2014 Truckers AC 220
1 135mm 5.3” 10S17C 02-3094 1-7/8” 24 — N/A 03-3174G1 146mm 5.75” 10PA17C 02-3076 1-3/8” 12 02-3180 02-3177 03-31681 146mm 5.75” 10PA17C 02-3084 1-3/8” 24 02-3181 02-3177 —1 146mm 5.75” 10PA17C 02-3069 1-5/8” 12 02-3180 02-3177 03-31641 146mm 5.75” 10PA17C 02-3062 1-5/16” 24 02-3181 02-3177 03-31661 146mm 5.75” 10PA17C 02-3068 2-1/8” 12 02-3180 02-3177 03-31611 146mm 5.75” 10PA17C 02-3086 2-1/8” 24 02-3181 02-3177 —1 146mm 5.75” 6E171 02-3060K 1-7/8” 12 — — 03-3160 keyed1 146mm 5.75” 6E171 02-3060S 1-7/8” 12 — — 03-3160 splined1 152mm 6.0” 10PA15C 02-3092 2” 24 — — 03-3173G1 152mm 6.0” 10PA17C 02-3077 1-3/4” 12 02-3180 02-3177 03-3172G1 152mm 6.0” 10PA17C 02-3085 1-3/4” 24 02-3181 02-3177 —2 135.5mm 5.33” 10PA15C 02-3045 — 12 02-3180 N/A 447100-2994 8 124.5mm 4.9” 10PA15C 02-3046 1” 12 02-3180 — 03-31678 124.5mm 4.9” 10PA15C 02-3055 1” 24 02-3181 N/A —8 124.5mm 4.9” 10PA17C 02-3082 1-7/16” 12 02-3180 02-3176 —8 124.5mm 4.9” 10PA17C 02-3083 1-7/16” 24 02-3181 02-3176 447100-50708 136mm 5.35” 10PA17C 02-3093 1-7/16” 24 02-3181 02-3177 03-31698 140mm 5.5” 10S17C 02-3095 2-1/4” 24 — N/A 03-3175G8 145mm 5.70” 10PA17C 02-3081 1-7/16” 12 02-3180 02-3176 03-3163/63G8 145mm 5.70” 10PA17C 02-3080 1-7/16” 24 02-3181 02-3176 03-3162/62G9 130mm 5.1” 7SBU17C 02-3096 — 24 — — 03-3196
02-304610PA15C Volt - 12vDia. - 124.5mm / 4.90” Grooves - 8 A-B Dist. - 1” used on compressor: 03-3167
02-305510PA15C Volt - 24Dia. - 124.5mm / 4.90”Grooves - 8A-B Dist. - 1”used on compressor: n/a
02-304510PA15C Volt - 12vDia. - 135.5mm(1) / 5.33”(2)Grooves - 2
used on compressor: AZ44541
Clutch Diameter
Clutch Diameter
A-B DISTANCEMeasure from the center of the nearest mounting hole on compressor to middle of groove (1st groove if Serpentine).
How to Measure
A-B Distance
A-B Distance
Listed in ascending order by part number. NOTE: CLUTCHES SUPPLIED WITH COIL, W/O DUST COVER)
Clutches are listed in ascending order by grooves, by diameter (O.D), by part number.DENSO CLUTCHES No. of Repl. Dust Grv’s Clutch O.D. Model Part No. A-B Dist Volt Coil Cover Fits Comp.
A-B Distance
10PA15C / 10PA17C / 10S17C 6E171
02-3060K6E171 Volt - 12vDia. - 146mm / 5.75”Grooves - 1A-B Dist. - 1-7/8” KEYEDused on compressor: 03-3160 (o.e. style)
Clutches — DENSO Section V: Illustrated
All 10PA have splined shaft, all others are keyed.
© 2014 Truckers AC 221
Section V: Illustrated DENSO — Clutches
02-3060S6E171 Volt - 12vDia. - 146mm / 5.75”Grooves - 1A-B Dist. - 1-7/8” SPLINEDused on compressor: 03-3160 (aftermarket style)
02-308510PA17C Volt - 24Dia. - 152mm / 6.0”Grooves - 1A-B Dist. - 1-3/4”used on compressor: n/a
recessed hub
02-306210PA17C Volt - 24vDia. - 146mm / 5.75”Grooves - 1 A-B Dist. - 1-5/16”used on compressors:03-3166, TY6783
02-306910PA17C Volt - 12vDia. - 146mm / 5.75”Grooves - 1 A-B Dist. - 1-5/8”used on compressors:03-3164, TY6626, TY6765
recessed hub
02-306810PA17C Volt - 12vDia. - 146mm / 5.75”Grooves - 1A-B Dist. - 2-1/8”used on compressors:03-3161, RE64024
02-307610PA17C Volt - 12vDia. - 146mm / 5.75”Grooves - 1 A-B Dist. - 1-3/8”used on compressors:03-3168, TY6784
Listed in ascending order by part number. NOTE: CLUTCHES SUPPLIED WITH COIL, W/O DUST COVER)
02-308010PA17C Volt - 24vDia. - 145mm / 5.70”Grooves - 8A-B Dist. -1-7/16”used on compressor:03-3162, 03-3162G
02-308110PA17C Volt - 12vDia. - 145mm / 5.70”Grooves - 8A-B Dist. - 1-7/16”used on compressor: 03-3163, 03-3163G
02-308210PA17C Volt - 12vDia. - 124.5mm / 4.90”Grooves - 8 A-B Dist. - 1-7/16”used on compressor:RE46609
02-307710PA17C Volt - 12vDia. - 152mm / 6.0”Grooves - 1 A-B Dist. - 1-3/4”used on compressors:03-3172G, AT215510
02-308310PA17C Volt - 24vDia. - 124.5mm / 4.90”Grooves - 8 A-B Dist. - 1-7/16”used on compressor: 447100-5070
02-308410PA17C Volt - 24Dia. - 146mm / 5.75”Grooves - 1A-B Dist. - 1-3/8”used on compressor: RE55422
NOTE: DOES INOT NCLUDE DUST COVER
© 2014 Truckers AC 222
02-3176Replacement Dust Cover Shallow Type 5/16” thick, for 8 groove.
FORD Clutch
Listed in ascending order by part number. NOTE: CLUTCHES SUPPLIED WITH COIL, W/O DUST COVER)
How to Measure10PA15C/10PA17C/10S17C
Dust Covers10PA17C
02-3177Replacement Dust Cover Deep Dish Type 7/8” thick, for 1 groove.
02-3180 ........12 volt02-3181 ........24 volt
Clutch Coils
DENSO CLUTCH COILS10PA15C/17C
02-309210PA15C Volt - 24vDia. - 152mm / 6”Grooves -1 (belt 5/8”)A-B Dist. - 2”used on compressor: 03-3173G
02-309310PA17C Volt - 24vDia. - 136mm / 5.35”Grooves - 8A-B Dist. - 1-7/16”used on compressor:03-3169
Clutch Diameter
A-B
Clutch Diameter
A-B Distance
02-308610PA17C Volt - 24Dia. - 146mm / 5.75”Grooves - 1A-B Dist. - 2-1/8”used on compressor: n/a
02-309510S17C Volt - 24Dia. - 140mm / 5.5” Grooves - 8 A-B Dist. - 2.45”used on compressor: 03-3175G
02-30967SBU17C Volt - 24Dia. - 130mm / 5.5” Grooves - 9 used on compressor: 03-3196
02-309410S17C Volt - 24Dia. - 135mm / 5.3”Grooves - 1A-B Dist. - 2.7”used on compressor: 03-3174G
Clutches — DENSO Section V: Illustrated
02-0438Ford Scroll / E-Series-Diesel OE# YB591, YB627, YB3064 Volt - 12vDia. - 4-1/2”Grooves - 8Width - 1/8”
© 2014 Truckers AC 223
Part No. Application
02-3184 SD7 replacement 2 wire 12v w/o diode02-3184A SD7 replacement 1 wire 12v with diode02-3184F FLX replacement 2 wire 12v with diode02-3185F FLX replacement 2 wire 24v with diode02-3496 SD5H14 replacement 1 wire 24v bullet02-3497 SD7H15 replacement 1 wire 24v with ground
Clutches — SANDEN Section V: Illustrated
HOW TO MEASURE CLUTCH: SANDEN
IF PART NUMBER ON CLUTCH BEING REPLACED CANNOT BE READ, USE THE FOLLOWING PROCEDURE TO DETERMINE REQUIRED CLUTCH PART NUMBER.
1. DETERMINE IF 12 OR 24 VOLT.
2. DETERMINE IF CLUTCH IS SINGLE, DOUBLE OR MULTI-GROOVE.
3. MEASURE OUTSIDE DIAMETER OF PULLEY.
4. MEASURE WIDTH OF PULLEY GROOVE.
5. MEASURE ACCURATELY THE A-B DISTANCE.
GrooveWidth
Diameter
Gauge Line A-B
Distance
To convert millimeters to inches divide mm by 25.4
SANDEN CLUTCH COILS
Key Shaft Armature Plate• Keyed shaft can be identified by the threaded holes in the armature plate spanner. Plate has wobble notch.
Spline Shaft Armature Plate • Splined shaft can be identified by holes (not threaded) in the armature plate spanner. Plate has flat cut-out (used only on some SD7H15 models).
SANDEN SD7H15 CLUTCH HUB IDENTIFICATION
HolesThreaded
Holes Not Threaded
SANDEN Metripak Connectors: 2 wire w/DiodeDO NOT REVERSEBlack wire = ground
Black and White wire = positive
02-3184 02-3184A 02-3184F02-3185F
02-349702-3496
AIR GAP SD7H15 depends on Clutch Type:Leaf Spring Armature = 0.023” / 0.6mm
Rubber Armature = 0.017” / 0.45mmRubber Damped Arm = 0.019” / 0.5mm
© 2014 Truckers AC 224
Clutches — SANDEN Specifications Chart
1 138 mm 5-7/16” 02-3479 SD7H15SHD 1/2” — 2 wire, Sealed HD, 12 volt1 138 mm 5-7/16” 02-3500 FLX 1/2” — 12 volt, key shaft, fits 03-37071 138 mm 5-7/16” 02-3501 FLX 1/2” — 24 volt, key shaft, fits 03-37131 138 mm 5-7/16” 02-3505 7H15SHD 1/2” — 12 volt, key shaft, CAT, fits 03-37491 152 mm 6” 02-3486 SD7H15SHD 1/2” — 24 volt, SD 4640, 8109, 2 wire, key,Dust Cvr1 158 mm 6-1/4” 02-3499 FLX SD7H15 1var. grv — 24 volt, 1 wire+ground, key shaft1 158 mm 6-1/4” 02-3480 SD7 1var. grv — 1 wire, 12 volt, key shaft1 158 mm 6-1/4” 02-3481 SD7H15SHD 1var. grv — 24 volt, 1 wire; Cat O.E., key shaft, Dust Cvr1 169 mm 6-7/8” 02-0434 SD7 1/2” Groove — 2 wire, Ford TPS Conn., 12 volt, key shaft2 125 mm 4.9” 02-0602 SD7H15 1/2” 1/2” 2 wire w/diode, spline shaft, 12 volt2 125 mm 4.9” 02-1002 SD7H15 1/2” 1/2” 2 wire w/diode, key shaft, 12 volt2 125 mm 4.9” 02-1002S SUPRHD 1/2” 1/2” 2 wire w/diode, key shaft, 12v Therm.Fuse2 125 mm 4.9” 02-3063 SD7 1/2” 1/2” 1 wire, 12 volt, key shaft2 125 mm 4.9” 02-3063A SD7 1/2” 1/2” 1 wire w/diode, 12 volt, key shaft2 125 mm 4.9” 02-3471 SD7 1/2” 1/2” 24 volt, 1 wire, key shaft2 125 mm 4.9” 02-3473 SD7H15 1/2” 1/2” 1 wire, key shaft, 12 volt2 125 mm 4.9” 02-3502 7H15HD 1/2” 1/2” 2 WMPw/adapter, 12v, key shaft, fits 03-16112 132 mm 5-1/4” 02-0428 SD5 1/2” 1/2” 2 wire; Ford TPS Conn., 12 volt, key shaft2 132 mm 5-1/4” 02-0431 SD7 1/2” 1/2” 2 wire, Ford TPS Conn., 12 volt, key shaft2 132 mm 5-1/4” 02-1602 SD7H15 1/2” 1/2” 2 wire, spline shaft, 12 volt2 132 mm 5-1/4” 02-1604 SD7H15 1/2” 1/2” 2 wire, key shaft, 12 volt2 132 mm 5-1/4” 02-3064 SD5 1/2” 1/2” 1 wire, 12 volt, key shaft2 132 mm 5-1/4” 02-3464 SD7 1/2” 1/2” 1 wire, 12 volt, key shaft; 6511-60102 132 mm 5-1/4” 02-3464A SD7 1/2” 1/2” 1 wire, 12 volt, key shaft w/diode; 4639-99312 132 mm 5-1/4” 02-3470 SD5 1/2” 1/2” 24 volt, 1 wire, key shaft2 132 mm 5-1/4” 02-3485 SD7H15 1/2” 1/2” 24 volt w/harness adaptor, 1 wire2 132 mm 5-1/4” 02-3503 SD7H15 1/2” 1/2” 2 wire, 12 volt, key shaft, fits 03-04352 152 mm 6” 02-3066 SD508 only 1/2” 1/2” 1 wire, 12 volt, key shaft2 152 mm 6” 02-3477 SD7H15SHD 1/2” 1/2” 2 wire, 12 volt, key shaft2 152 mm 6” 02-3516 SD7H15HD — — 2 wire w/diode, 12 volt2 152 mm 6” 02-3504 FLX 1/2 1/2 24 volt, key shaft, fits 03-3717, Dust Cvr6 119 mm 4.6” 02-0435 SD7 6 Grooves — Sanden #4653, 2 wire, Ford Motorhome6 119 mm 4.6” 02-3079 SD7 6 Grooves — 1 wire, 12 volt, key shaft6 119 mm 4.6” 02-3466 SD7H15 6 Grooves — 1 wire, 12 volt, key shaft6 125 mm 4.9” 02-0606 SD7H15 6 Grooves — 2 wire w/diode, key shaft, 12 volt6 125 mm 4.9” 02-0606S SUPRHD 6 Grooves — 2 wire w/diode, key shaft, 12v Therm.Fuse6 125 mm 4.9” 02-1606 SD7H15 6 Grooves — 2 wire w/diode, spline shaft, 12 volt6 125 mm 4.9” 02-3506 SD7H15 6 Grooves — 2 wire, (spec’l), spline shaft, fits 03-04326 130 mm 5.1” 02-3515 SD7H15HD 6 Grooves — 1 wire w/diode, spline shaft, fits 03-1853S7 119 mm 4.6” 02-3467 709/7H15 7 Grooves — 1 wire w/diode, 12 volt, key shaft7 119 mm 4.6” 02-3475 SD5 7 Grooves — 1 wire, 12 volt, key shaft7 119 mm 4.6” 02-3483 SD7H15 7 Grooves — 12 volt, spline shaft, fits 03-1848/18697 119 mm 4.6” 02-3498 SD7H15 7 Grooves — 2 wire, 12 volt, key shaft7 130 mm 5.1” 02-3484 SD7H15 7 Grooves — 12 volt, spline shaft, fits 03-18598 119 mm 4.6” 02-0437 SD7H15 8 Grooves — 2 wire, Ford TPS Conn., 12v, spline shaft8 119 mm 4.6” 02-0601 SD7H15 8 Grooves — 2 wire w/diode, key shaft, 12 volt8 119 mm 4.6” 02-0601S SUPRHD 8 Grooves — 2 wire w/diode, key shaft, 12v Therm.Fuse8 119 mm 4.6” 02-0609 SD7H15 8 Grooves — 2 wire w/diode, spline shaft, 12 volt8 119 mm 4.6” 02-3507 FLX 8 Grooves — 12 volt, keyed w/diode, fits 03-3708D8 119 mm 4.6” 02-3508 FLX 8 Grooves — 24 volt, keyed w/diode, fits 03-37188 119 mm 4.6” 02-3468A SD7H15 8 Grooves — 1 wire w/diode & bullet jumper, 12v, key shaft8 125 mm 4.9” 02-0430 SD7 8 Grooves — 2 wire, Ford TPS Conn., 12 volt, key shaft8 125 mm 4.9” 02-3468 SD7H15 8 Grooves — 1 wire, 12 volt, key shaft8 130 mm 5.1” 02-0608 SD7H15 8 Grooves — 2 wire, key shaft, 12 volt8 130 mm 5.1” 02-1609 SD7H15 8 Grooves — 2 wire w/diode, 12 volt, spline shaft8 130 mm 5.1” 02-3509 SD7H15 8 Grooves — 1 wire, 12 volt, key shaft, fits 03-16018 132 mm 5-1/4” 02-1608 SD7H15 8 Grooves — 1 wire, spline shaft, 12 volt8 132 mm 5-1/4” 02-3472 SD7H15SHD 8 Grooves — 2 wire, 12 volt, key shaft,8 132 mm 5-1/4” 02-3482 SD7H15SHD 8 Grooves — 24 volt, 2 wire, key shaft, Dust Cvr8 135 mm 5.3” 02-0439 SD7H15 8 Grooves — 2 wire w/diode, key shaft, 12 volt8 140 mm 5.5” 02-0610S SUPRHD 8 Grooves — 2 wire w/diode, spline shaft, 12v Therm.Fuse8 152 mm 6” 02-3510 SD7H15HD 8 Grooves — 1 wire, 12 volt, key shaft, fits 03-373710 125 mm 4.9” 02-3511 FLX 10 Grooves — 1 wire w/jumper, 12 volt, 4872-993010 125 mm 4.9” 02-3512S - 10 Grooves — 2 wire MP, 12 volt, Super-HD 4369-993110 125 mm 4.9” 02-3513 FLX 10 Grooves — 1 wire w/jumper, 24 volt, 4309-601010 126 mm 4.96” 02-3512 SD7H15 10 Grooves — 2 wire w/diode, 12 volt, SD4018, SD440712 126 mm 4.96” 02-3514 SD7H15 10 Grooves — 2 wire w/diode, key shaft, 12 volt12 126 mm 4.96” 02-3514S SD7H15 10 Grooves — 2 wire MP, 12 volt, Super-HD 4370-9931
CLUTCHES USED w/SANDEN COMPRESSORS (SUPPLIED WITH COIL) No. of CLUTCH BELT GROOVE WIDTH Grv’s O.D. PART NO. MODEL 1st grv. 2nd grv. NOTE
© 2014 Truckers AC 225
02-0601SSuper Heavy DutySUPRHD type clutchVolt - 12v (w/therm. fuse)Dia. - 119mmGrooves - Poly 8Width - 0.14”Shaft - keyed
2 Wire Metripak
02-0602OE# 4740-9931Volt - 12vDia. - 125mmGrooves -2Width - 1/2”Shaft - splined
2 WireFits Model
SD7H15
2 WireFits Model 709/7H15
02-0601OE# 4734-6880; 4424-9931Volt - 12vDia. - 119mmGrooves - Poly 8Width - 0.14”Shaft - keyed
02-0437OE# 4767-9931Volt - 12vDia. - 119mmGrooves - 8Shaft - splinedused on compressor:03-0427
Ford Plug Fits Model SD7H15
Ford OE PlugFits Model 709/7H15
02-0434OE# SD4602Volt - 12vDia. - 169mmGrooves - 1Width - 1/2”A-B Dist.- 38.55mmShaft - keyed
02-0428OE# SD5730Volt - 12vDia. - 132mmGrooves - 2Width - 1/2”Shaft - keyed
Ford OE PlugFits Model
508/510/5H14
Listed in ascending order by part number.
Ford OE PlugFits Model
SD7/7H15
02-0430OE# SD7804Volt - 12vDia. - 125mmGrooves - Poly 8Width - 0.14”Shaft - keyed
Ford OE PlugFits Model
SD7/709/7H15
02-0431OE# SD4603Volt - 12vDia. - 132mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
02-0439OE# 4885-9931Volt - 12vDia. - 135mmGrooves - 8Shaft - keyed
02-0435Comp# SD4653Volt - 12vDia. - 119mmGrooves - 6
1 WireFits Model
SD7
2 WireFits Model SD7H15
Section V: Illustrated SANDEN — Clutches
02-0606SVolt - 12v Dia. - 125mmGrooves - 6Width - 0.14”Shaft - keyed
2 Wire MetripakSuper Heavy Duty
(w/therm. fuse)
02-0606OE# 4424-9931, 4756-9931, 4793-9931Volt - 12vDia. - 125mmGrooves - 6Width - 0.14”Shaft - keyed
2 WireFits Model
SD7H15
© 2014 Truckers AC 226
Clutches — SANDEN Section V: Illustrated
02-1608OE# 4781-9931Volt - 12vDia. - 132mmGrooves - 8Width - 0.14”Shaft - splined
1 WireFits Model
SD7H15
02-1606OE# 4756-9931Volt - 12vDia. - 125mmGrooves - 6Width - 0.14”Shaft - splined
2 WireFits Model
SD7H15
2 WireFits Model 709/7H15
02-1604OE# 6594-6010Volt - 12vDia. - 132mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
02-1602OE# 4777-9931Volt - 12vDia. - 132mmGrooves - 2Width - 1/2”Shaft - splined
2 WireFits Model
SD7H15
02-1002OE# 6593-6010Volt - 12vDia. - 125mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
2 WireFits Model 709/7H15
GrooveWidth
Diameter
A-BDistance
02-0608OE# 4700-9931Volt - 12vDia. - 130mmGrooves - 8Width - 0.14”Shaft - keyed
Listed in ascending order by part number (continued).
02-0610SOE# 4802-9931Volt - 12vDia. - 140mmGrooves - 8Shaft - splined
02-0609OE# 4776-9931Volt - 12vDia. - 119mmGrooves - 8Shaft - splined
2 Wire Fits Model
SD7H15
02-1002SVolt - 12v Dia. - 125mmGrooves - 2Width - 1/2” A-B: 39.55mShaft - keyed
2 Wire Fits Model
SD7H15
2 Wire MetripakSuper Heavy Duty
(w/therm. fuse)
2 Wire MetripakSuper Heavy Duty
(w/therm. fuse)
02-3063OE# 6511-6110Volt - 12vDia. - 125mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
Fits Model 709/7H15
02-1609OE# 4733-9931Volt - 12vDia. - 130mmGrooves - 8Shaft - splined
2 WireFits Model
SD7H15
© 2014 Truckers AC 227
02-3079Volt - 12vDia. - 119mmGrooves - 6Shaft - keyed
02-3464OE# 6511-6010Volt - 12vDia. - 132mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
Heavy DutyFits Model
SD7/709/7H15
02-3466OE# 6524-6010Volt - 12vDia. - 119mmGrooves - Poly 6Width - 0.14”A-B Dist.- 62.55mmShaft - keyed
Fits Model 709/7H15
02-3467OE# 6512-6210Volt - 12vDia. - 119mmGrooves - Poly 7Width - 0.14”A-B Dist.- 46.55mmShaft - keyed
Heavy DutyFits Model 709/7H15
Fits Model 7H15
02-3468OE# 6522-6010Volt - 12vDia. - 125mmGrooves - 8Width - 0.14”A-B Dist.- 46.0mmShaft - keyed
02-3468AOE# 4672-9931Volt - 12vDia. - 119mmGrooves - 8Width - 0.14”A-B Dist.- 46.0mmShaft - keyed
02-3064OE# 509285Volt - 12vDia. - 132mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
Fits Model 508/510/5H14
02-3063AOE# 4713-9930OE# 4419-9931Volt - 12vDia. - 125mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
1 Wire w/diodeFits Model
SD7H15
1 Wire w/diode bullet jumper
Fits Model SD7H15
02-3066Volt - 12vDia. - 152mmGrooves - 2Width - 1/2”Shaft - keyed
1 WireFits Model
SD508 only
1 WireFits Model
SD709
Listed in ascending order by part number (continued).
Section V: Illustrated SANDEN — Clutches
02-3471Volt - 24vDia. - 125mmGrooves - 2Width - 1/2”Shaft - keyed
1 Wire w/groundFits SD7H15
Fits Model 508/510/5H14
02-3470OE# 6514-6210Volt - 24vDia. - 132mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
02-3464A OE# 4639-9931Volt - 12vDia. - 132mmGrooves - 2Width - 1/2”A-B Dist.- 39.55mmShaft - keyed
with diodeHeavy DutyFits Model
SD7/709/7H15
© 2014 Truckers AC 228
02-3477 w/dust cover plate(dust cover not included)Volt - 12vDia. - 152mmGrooves - 2Width - 1/2”Shaft - keyed
2 Wire SD7H15SHD
(Sealed Heavy Duty)
Listed in ascending order by part number (continued).
02-3480Volt - 12vDia. - 158mmGrooves - 1 VGShaft - keyed
02-3481OE# 4604-6880 w/dust cover plate(dust cover not included)Volt - 24vDia. - 158mmGrooves - 1Width - 1/2”Shaft - keyed
Cat OE PlugSD7H15SHD
(Sealed Heavy Duty)
02-3475OE# 6520-6010Volt - 12vDia. - 119mmGrooves - Poly 7Width - 0.14A-B Dist.- 46.55mmShaft - keyed
Fits Model 508/510/5H14
1 wire w/groundand jumper wire
Fits Model SD7HD
02-3473Volt - 12vDia. - 125mmGrooves - 2Width - 1/2”Shaft - keyed
02-3472w/dust cover plate(dust cover not included)Volt - 12vDia. - 132mmGrooves - 8Shaft - keyed
2 Wire SD7H15SHD
(Sealed Heavy Duty)
2 Wire Fits Model
SD7H15
02-3479w/dust cover plate(dust cover not included)Volt - 12vDia. - 138mmGrooves - 1Width - 1/2”
2 Wire SD7H15SHD
(Sealed Heavy Duty)
02-3482OE# 4726-9931 Volt - 24vDia. - 132mmGrooves - Poly 8Width - 0.14”A-B Dist.- 34.0mmShaft - keyedused on compressor:SD4726
Cat OE PlugFits Model
SD7H15SHD
02-3485OE# 4435-9931Volt - 24v (w/harness adapter)Dia. - 132mmGrooves -2Shaft - keyed
02-3484OE# 4754-9930Volt - 12vDia. - 130mmGrooves - 7Shaft - splinedused on compressor:03-1859
2 Wire Fits Model
SD7H15
1 Wire Fits Model
SD7H15
02-3483OE# 4796-9930Volt - 12vDia. -119mmGrooves - 7Shaft - splinedused on compressor:03-1848, 03-1869
2 Wire Fits Model
SD7H15
02-3486OE# 4640-9931 Volt - 24v Dia. - 152mmGrooves - 1Shaft - keyedused on compr:SD4640, 8109
1 Wire SD7H15SHD
(Sealed Heavy Duty)
Clutches — SANDEN Section V: Illustrated
© 2014 Truckers AC 229
Section V: Illustrated SANDEN — ClutchesListed in ascending order by part number (continued).
02-3498OE# 4618-9931 Kodiak / TopkickVolt - 12vDia. - 119mmGrooves - 7Shaft - keyed
02-3499OE# 4870-9930Volt - 24vDia. - 158mmGrooves - 1 vg.Shaft - keyed
02-3500OE# 4875-9932Volt - 12vDia. - 138mmGrooves - 1Width - 1/2”Shaft - keyedused on compressor:03-3707
02-3501OE# 4877-9932Volt - 24vDia. - 138mmGrooves - 1Width - 1/2”Shaft - keyedused on compressor:03-3713
02-3502OE# 4896-9931Volt - 12vDia. - 125mmGrooves - 2Width - 1/2”Shaft - keyedused on compressor:03-1611
2 Wire Metripak 7H15HD
2 Wire Fits Model
SD7H15Fits Model
FLX SD7H15Fits Model
FLX SD7H15
02-3505OE# 4608-9932Volt - 12vDia. - 138mmGrooves - 1Width - 1/2”Shaft - keyedused on compr:03-3749
CAT 2 WireSD7H15SHD
(Sealed Heavy Duty)
Ford Plug 2 Wire
(spec’l)SD7H15
02-3506OE# 4810-9931Volt - 12vDia. - 125mmGrooves - 6Shaft - splinedused on compressor:03-0432
02-3503OE# 4704-9931Volt - 12vDia. - 132mmGrooves - 2Width - 1/2”Shaft - keyedused on compressor:03-0435
Ford Plug 2 Wire
SD7H15
02-3504OE# 4881-9930w/dust coverVolt - 24vDia. - 152mmGrooves - 2Width - 1/2”Shaft - keyedused on compressor:03-3717
Fits Model FLX SD7H15
1 wire w/groundand jumper wire
Fits Model FLX SD7H15
02-3507OE# 4874-9933Volt - 12vDia. - 119mmGrooves - 8Shaft - keyedused on compressor:03-3708D
02-3508OE# 4866-9931Volt - 24vDia. - 119mmGrooves - 8Shaft - keyedused on compressor:03-3718
w/diode and jumper wireFits Model
FLX SD7H15
w/diode and jumper wireFits Model
FLX SD7H15
GrooveWidth
Diameter
A-BDistance
© 2014 Truckers AC 230
Clutches — SANDEN Section V: IllustratedListed in ascending order by part number (continued).
02-3509OE# 4659-9931Volt - 12vDia. - 130mmGrooves - 8Shaft - keyedused on compressor:03-1601
1 Wirew/ground
Fits Model SD7H15
02-3510OE# 4768-9933Volt - 12vDia. - 152mmGrooves - 8Shaft - keyedused on compressor:03-3737
1 WireFits Model
7H15HD
2 Wire Metripakw/diode
02-3512OE# Volt - 12vDia. - 126mmGrooves - 10Shaft - keyedused on compressor:SD4018; 03-0811
02-3511OE# 4872-9930Volt - 12vDia. - 125mmGrooves - 10Shaft - used on compressor:03-3706
1 WireFits Model
FLX SD7H15
2 Wire Metripak
Super HD Clutch
02-3512SOE# 4369-9931Volt - 12vDia. - 125mmGrooves - 10Shaft - keyedused on compressor:03-1004; 03-1005; 03-1406
1 Wire w/jumper
02-3513OE# 4309-6010Volt - 24vDia. - 125mmGrooves - 10Shaft - keyedused on compressor:03-3716
GrooveWidth
Diameter
A-BDistance
2 Wire Metripak
Super HD Clutch2 Wire
Metripak
02-3514OE# 4541-9931Volt - 12vDia. - 126mmGrooves - 12Shaft - keyedused on compressor:03-0808; 03-0809
02-3514SOE# 4370-9931Volt - 12vDia. - 126mmGrooves - 12Shaft - keyedused on compressor:03-1002; 03-0622; 03-0624
02-3515OE# 4440-9930Volt - 12vDia. - 130mmGrooves - 6Width - ”Shaft - splinedused on compressor:03-1853S
02-3516Farm & Off-Road Volt - 12vDia. - 152mmGrooves - 2used on compressor:SD 4308; 03-3823S
Wirew/diode
Fits Model SD7H15HD
2 Wirew/diode
Fits Model SD7H15HD
© 2014 Truckers AC 231
02-3105Compressor Shaft KeySanden/Sankyo(10 per box)
02-3108Clutch Snap Ring Kit - 7H15
02-3182 Sanden Hub - Keyed Shaft
02-3183 Sanden Hub - Splined Shaft
SANDEN Compressor to Clutch Interchange (also see pages 308-312)
COMP. # CLUTCH # COMP. # CLUTCH # COMP. # CLUTCH # COMP. # CLUTCH #
* 2 wire clutch supplied. Use extra wire as ground. (1) Fits Keyed Shaft Only (2) Fits Splined Shaft Only(3) Must Reuse OE ConnectorNOTE: Sanden Clutch Remover and Installer Tool Kit, use Part #15-3140 (includes all needed tools).
4306 .................02-1604 24418 .................02-0439 4419 .................02-1002 4426 .................02-1002 4428 .................02-1604 24429 .................02-1604 24434 .................02-1604 24435 .................02-3485 4471 .................02-1604 24478 .................02-3477 4480 .................02-3479 4484 .................02-0602 4488 .................02-1604 24490 .................02-0608 4493 .................02-1608 4506 .................02-3470 4507 .................02-3470 4509 .................02-3064 4510 .................02-3064 4513 .................02-3064 4514 .................02-3475 4521 .................02-3470 4522 .................02-3475 4523 .................02-3475 4525 .................02-3064 4527 .................02-3470 4537 .................02-3470 4602 .................02-0434 4603 .................02-0431 4604 .................02-3481 4609 .................02-3477 4617 .................02-3477 4618 .................02-3498 4626 .................02-3464 4627 .................02-3063 4628 .................02-3079 4637 .................02-3472 4640 .................02-3486 4641 .................02-3468
4643 .................02-3464 4644 .................02-3464 4645 .................02-3468 4646 .................02-3464 4647 .................02-3464 4652 .................02-3471 4653 .................02-0435 4654 .................02-3477 4660 .................02-3468 4661 .................02-3479 4663 .................02-3063 *4664 .................02-3464 4665 .................02-3468 4666 .................02-3468 4667 .................02-0437 4672 .................02-3468A 4696 .................02-1002 4700 .................02-0608 4706 .................02-3464 4707 .................02-3468 4708 .................02-3063 4709 .................02-3063 4710 .................02-3468 4711 .................02-3468 4712 .................02-3468 4713 .................02-1002 14715 .................02-1602 24716 .................02-0608 4726 .................02-3482 4731 .................02-1606 24733 .................02-1609 4735 .................02-1604 4736 .................02-1604 4740 .................02-0602 24741 .................02-3471 14742 .................02-3471 14743 .................02-3471 14744 .................02-3471 14745 .................02-3499
4746 .................02-3480 4747 .................02-3480 4754 .................02-1609 34756 .................02-1606 4757 .................02-1606 4761 .................02-1606 4767 .................02-0437 4776 .................02-0609 4777 .................02-1602 4778 .................02-1602 24779 .................02-1002 4781 .................02-1608 4792 .................02-1606 24796 .................02-0609 34814 .................02-0601 4815 .................02-1606 24818 .................02-0601 4819 .................02-0606 4820 .................02-0601 4821 .................02-1604 4823 .................02-1608 4860 .................02-1002 4870 .................02-3499 4885 .................02-0439 4895 .................02-0608 *5407 .................02-3470 5709 .................02-0428 5730 .................02-0428 5740 .................02-3063 6634 .................02-3470 6665 .................02-3470 7401 .................02-3063 7402 .................02-3063 7409 .................02-3063 7416 .................02-3079 7501 .................02-3079 7731 .................02-0430 7739 .................02-0434 7804 .................02-0430
7819 .................02-3063 *7822 .................02-3468 8103 .................02-3468 8104 .................02-3464 8107 .................02-3481 8109 .................02-3486 8390 .................02-3064 9026 .................02-3064 9114 .................02-3064 9120 .................02-3064 9285 .................02-3064 9519 .................02-3064 9537 .................02-3078 9548 .................02-3064 9563 .................02-3064 9663 .................02-3078 9669 .................02-3064 9689 .................02-3064
Section V: Illustrated SANDEN — Clutches
© 2014 Truckers AC 232
Clutches — SELTEC / VALEO / ICE Section V: Illustrated
1 125 mm 4.9” 02-3039 3 eye 1/2” OH 12v, 1 grv Overhang,TM15/16 comp.1 159 mm 6-1/4” 02-3446 SHD 1 var. groove 24 Volt, TM15/16, 1 wire, Sealed HD1 159 mm 6-1/4” 02-3053 3 eye 1 var. groove 24 Volt, TM15/16 comp.1 159 mm 6-1/4” 02-3041 3 eye 1 var. groove 12 Volt, TM15/16 comp.2 125 mm 4.9” 02-3440 Leaf Spring 2 Grooves 12 Volt, TM15/16, 1 wire2 125 mm 4.9” 02-3447 Leaf Spring 2 Grooves 12 Volt, TM15/16, 2 wire2 132 mm 5-1/4” 02-3044 Leaf Spring 2 Grooves 12 Volt, TM 15/16, 1 wire2 132 mm 5-1/4” 02-3047 3 eye 2 Grooves 24 Volt, TM15/16 comp.2 132 mm 5-1/4” 02-3034 3 eye 2 Grooves 12 Volt, TM15/16 comp.2 132 mm 5-1/4” 02-3048 3 eye 2 Grooves 12 Volt, TM15/16 comp. w/diode2 141mm 5.5” 02-3423 - 8 Grooves 12 Volt, TM21 comp 2 wire bullet, 51mm2 141mm 5.5” 02-3424 - 8 Grooves 24 Volt, TM21 comp 2 wire bullet2 145mm 5.7” 02-3421 - 2 Grooves 12 Volt, TM21 comp 2 wire bullet2 145mm 5.7” 02-3422 - 2 Grooves 24 Volt, TM21 comp 2 wire bullet2 152 mm 6” 02-3432 5 eye 2A Grv. 12 Volt, TM31HD, 1 wire, 2A = 1/2”2 152 mm 6” 02-3433 5 eye 2B Grv. 12 Volt, TM31HD, 1 wire, 2B = 5/8”2 152 mm 6” 02-3434 5 eye 2A Grv. 24 Volt, TM31HD, 1 wire, 2A = 1/2”2 152 mm 6” 02-3435 5 eye 2B Grv. 24 Volt, TM31HD, 1 wire, 2B = 5/8”6 119 mm 4.6” 02-3049 3 eye 6 Grooves 0.14 width 12 Volt, TM15/16, A-B Dist. 34.09mm8 119 mm 4.6” 02-3423B 3 eye 8 Grooves splined 12 Volt, TM21, A-B Dist. 49mm8 119 mm 4.6” 02-3448 Leaf Spring 8 Grooves Serpentine belt 12 Volt, TM15/16, 1 wire w/diode8 125 mm 4.9” 02-3061 3 eye 8 Grooves Serpentine belt 24 Volt, TM15/16 comp.8 119 mm 4.6” 02-3058 3 eye 8 Grooves Serpentine belt 12 Volt, TM15/16 comp.8 152 mm 6” 02-3438 5 eye 8 Grooves Serpentine belt 12 Volt, TM31HD, 1 wire8 152 mm 6” 02-3438Q 8 Grooves fits VC31 only, 12 volt8 152 mm 6” 02-3439 5 eye 8 Grooves Serpentine belt 24 Volt, TM31HD, 1 wire10 127mm 5” 02-3454 3 eye 10 Grooves splined 12 Volt, TM2110 - 02-3450 5 eye 10 Grooves splined 12 Volt, TM3110 - 02-3451 5 eye 10 Grooves splined 24 Volt, TM3112 - 02-3452 5 eye 12 Grooves splined 12 Volt, TM3112 - 02-3453 5 eye 12 Grooves splined 24 Volt, TM31
No. of CLUTCH CLUTCH Grv’s O.D. PART NO. STYLE GROOVE NOTE
HOW TO MEASURE CLUTCH: SELTEC / VALEO / ICE
IF PART NUMBER ON CLUTCH BEING REPLACED CANNOT BE READ, USE THE FOLLOWING PROCEDURE TO DETERMINE REQUIRED CLUTCH PART NUMBER.
1. DETERMINE IF 12 OR 24 VOLT.
2. DETERMINE IF CLUTCH IS SINGLE, DOUBLE OR MULTI-GROOVE.
3. MEASURE OUTSIDE DIAMETER OF PULLEY.
4. MEASURE WIDTH OF PULLEY GROOVE.
5. MEASURE ACCURATELY THE A-B DISTANCE.
GrooveWidth
Diameter
Gauge Line A-B
Distance
To convert millimeters to inches divide mm by 25.4
CLUTCHES - used with SELTEC / VALEO compressors (supplied with coil)(Listed in ascending order by groove/diameter. Note: All clutches have spline shaft.)
© 2014 Truckers AC 233
02-3422 TM-21Volt - 24vDia. - 145mm, 5.7”Grooves - 22 Wire Bullet
02-3421 TM-21Volt - 12vDia. - 145mm, 5.7”Grooves - 22 Wire Bullet
02-3061Volt - 24vDia. - 125mm, 4.9”Grooves - 83 eye type
02-3058Volt - 12vDia. - 119mm, 4.6”Grooves - Poly 8Width - 0.14A-B Dist.- 34.09mm
02-3034Volt - 12VDia. - 132mm, 5-1/4”Grooves - 2Width - 1/2”A-B Dist.- 39.60mm
Listed in ascending order by part number.
02-3048Volt - 12vDia. - 132mm, 5-1/4”Grooves - 23 eye type w/diode/weatherpak
02-3039Volt - 12VDia. - 125mm, 4.9”Grooves - 1Width - 1/2”A-B Dist.- 61.50mm
02-3041Volt - 12VDia. - 159mm, 6-1/4Grooves - 1Width - 1 VGA-B Dist.- 39.60mm
02-3044Volt - 12VDia. - 132mm, 5-1/4”Grooves - 2Width - 1/2”A-B Dist.- 39.60mm
02-3047Volt - 24vDia. - 132mm, 5-1/4”Grooves - 2Width - 1/2”A-B Dist. - 39.60mm
02-3053Volt - 24vDia. - 159mm, 6-1/4”Grooves - 1 VG3 eye type
02-3049Volt - 12vDia. - 119mm, 4.6”Grooves - Poly 6Shaft - splinedWidth - 0.14A-B Dist.- 34.09mm
Section V: Illustrated SELTEC / VALEO / ICE — Clutches
diode
© 2014 Truckers AC 234
02-3423 TM-21Volt - 12vDia. - 141mm, 5.5”Grooves - 82 Wire BulletA-B Dist.- 51mm
Clutches — SELTEC / VALEO / ICE Section V: Illustrated Listed in ascending order by part number (continued).
02-3440Volt - 12vDia. - 125mm, 4.9Grooves - 2Width - 1/2”A-B Dist.- 39.60mm
02-3438 TM-31 onlyVolt - 12vDia. - 152mm, 6”Grooves - 8Width - .14A-B Dist. - 66.5mm
02-3434 TM-31 onlyVolt - 24vDia. - 152mm, 6”Grooves - 2A 1/2” grv width
02-3435 TM-31 onlyVolt - 24vDia. - 152mm, 6”Grooves - 2B 5/8” grv width
02-3439 TM-31HD onlyVolt - 24vDia. - 152mm, 6”Grooves - 8 5 eye type
02-3446 TM15-16 onlySealed HDVolt - 24vDia. - 158mm, 6-1/4”Grooves - 1 VG
02-3432 TM-31 onlyVolt - 12vDia. - 152mm, 6”Grooves - 2AWidth - 1/2” A-B Dist. - 78mm
02-3433 TM-31 onlyVolt - 12vDia. - 152mm, 6”Grooves - 2B 5/8” grv width
02-3423B 02-3423BD....w/diodeTM- 21Volt - 12vDia. - 119mm, 4.6”Grooves - 8Shaft - splinedA-B Dist.- 49mm
02-3424 TM -21 Volt - 24v Dia. - 141mm, 5.5”Grooves - 82 Wire Bullet
02-3438QVC31Volt - 12VDia. - 152mm, 6”Grooves - 8Shaft - fits Vc31 compressors only
© 2014 Truckers AC 235
02-3447Volt - 12vDia. - 125mm, 4.9”Grooves - 2Leaf Spring Type
Section V: Illustrated SELTEC / VALEO / ICE — Clutches Listed in ascending order by part number (continued).
02-3451TM 31Volt - 24V Grooves - 10Shaft - splined
02-3452TM 31Volt - 12VDia. - Grooves - 12Shaft - splined
02-3453TM 31Volt - 24VGrooves - 12Shaft - splined
02-3454TM 21Volt - 12VDia. - 127mm, 5”Grooves - 10Shaft - splined
3-EYE CLUTCH (NEW STYLE)
SPRING LEAF CLUTCH (OLD STYLE)
3 EYE CLUTCH SELTEC introduced a new clutch design which is called “3 Eye.” It is designed for both clockwise or counter clockwise rotation. Due to the isolated mount design, it provides softer engagement and smoother operation and has the capability to absorb vibration. Service is easier on the 3 Eye clutch due to a new designed armature plate that can be easily removed.All SELTEC / VALEO / ICE compressors will be able to use this newer style clutch. It is dimensionally compatible with the current style so there is no change in overall compressor length or gauge line. This is a running change, therefore there will be no compressor part number change with the 3 Eye clutch. NOTE: TM31 clutches are 5 Eye.
02-3450TM 31Volt - 12VDia. - Grooves - 10Shaft - splined
02-3448Volt - 12VDia. - 119mm, 4.6”Grooves - 8 Leaf Spring Type 1 Wire
diode
TM21 CLUTCHES
12V Power = Pink wire Ground = Black wire24V Power = Pink wire Ground = Green wire
TECHTIP
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Clutches — SELTEC / VALEO / ICE Section V: Illustrated
488-23011 .................02-3034488-23015 .................02-3047488-23019 .................02-3058488-23021 .................02-3034488-23024 .................02-3058488-23030 .................02-3034488-23035 .................02-3041488-23051 .................02-3058488-23052 .................02-3058488-23056 .................02-3047488-23057 .................02-3053488-23063 .................02-3039488-23065 .................02-3041488-23068 .................02-3058488-23069 .................02-3048488-23073 .................02-3058488-23078 .................02-3048488-23079 .................02-3047488-23094 .................02-3041488-25002 .................02-3047488-25003 .................02-3034488-25006 .................02-3048488-25008 .................02-3058488-25010 .................02-3058488-25011 .................02-3034488-25015 .................02-3047488-25017 .................02-3047488-25018 .................02-3440488-25019 .................02-3058488-25021 .................02-3034488-25022 .................02-3034488-25023 .................02-3034488-25024 .................02-3058488-25030 .................02-3034488-25032 .................02-3061488-25033 .................02-3039488-25035 .................02-3041488-25043 .................02-3440488-25047 .................02-3058488-25051 .................02-3058488-25052 .................02-3058488-25056 .................02-3047488-25057 .................02-3053488-25063 .................02-3039488-25065 .................02-3041488-25068 .................02-3058488-25069 .................02-3048488-25071 .................02-3034488-25073 .................02-3058488-25075 .................02-3440488-25077 .................02-3048488-25078 .................02-3048488-25080 .................02-3034488-25086 .................02-3058488-25088 .................02-3058
SELTEC / VALEO / ICE Compressor to Clutch Interchange (also see pages 308-312)
COMP. # CLUTCH # COMP. # CLUTCH # COMP. # CLUTCH # COMP. # CLUTCH #488-25094 .................02-3041488-25095 .................02-3058488-25097 .................02-3058488-25118 .................02-3058488-25120 .................02-3058488-25121 .................02-3058488-25122 .................02-3058488-25126 .................02-3058488-25154 .................02-3058488-25200 .................02-3058488-25210 .................02-3034488-25212 .................02-3047488-25218 .................02-3058488-25222 .................02-3440488-25226 .................02-3041488-25234 .................02-3058488-25263 .................02-3039488-43011 .................02-3034488-43019 .................02-3058488-43021 .................02-3034488-43024 .................02-3058488-43030 .................02-3034488-43051 .................02-3058488-43052 .................02-3058488-43061 .................02-3053488-43063 .................02-3039488-43065 .................02-3041488-43068 .................02-3058488-43069 .................02-3048488-43073 .................02-3058488-43078 .................02-3048488-43094 .................02-3041488-43095 .................02-3058488-45011 .................02-3034488-45015 .................02-3047488-45016 .................02-3047488-45017 .................02-3047488-45018 .................02-3440488-45019 .................02-3058488-45021 .................02-3034488-45023 .................02-3034488-45024 .................02-3058488-45026 .................02-3058488-45030 .................02-3034488-45033 .................02-3039488-45035 .................02-3041488-45036 .................02-3440488-45043 .................02-3440488-45051 .................02-3058488-45052 .................02-3058488-45056 .................02-3047488-45057 .................02-3053488-45061 .................02-3053488-45063 .................02-3039488-45065 .................02-3041
488-45068 .................02-3058488-45069 .................02-3048488-45073 .................02-3053488-45075 .................02-3440488-45077 .................02-3048488-45081 .................02-3053488-45082 .................02-3061488-45084 .................02-3058488-45088 .................02-3058488-45090 .................02-3047488-45092 .................02-3034488-45094 .................02-3041488-45095 .................02-3058488-45097 .................02-3058488-45118 .................02-3058488-45120 .................02-3058488-45121 .................02-3058488-45122 .................02-3058488-45123 .................02-3061488-45124 .................02-3058488-45125 .................02-3058488-45126 .................02-3058488-45128 .................02-3058488-45131 .................02-3061488-45141 .................02-3058488-45210 .................02-3034488-45212 .................02-3047488-45218 .................02-3058488-45222 .................02-3440488-45226 .................02-3041488-45228 .................02-3053488-45234 .................02-3058488-45236 .................02-3061488-45319 .................02-3058488-45321 .................02-3044488-45347 .................02-3058488-45356 .................02-3047488-45368 .................02-3058488-46011 .................02-3034488-46015 .................02-3047488-46017 .................02-3047488-46018 .................02-3440488-46019 .................02-3058488-46021 .................02-3034488-46023 .................02-3034488-46024 .................02-3058488-46026 .................02-3058488-46028 .................02-3034488-46029 .................02-3047488-46030 .................02-3034488-46032 .................02-3061488-46033 .................02-3039488-46035 .................02-3041488-46036 .................02-3440488-46038 .................02-3058
488-46041 .................02-3442488-46045 .................02-3442488-46047 .................02-3058488-46048 .................02-3444488-46050 .................02-3441488-46056 .................02-3047488-46061 .................02-3053488-46063 .................02-3039488-46065 .................02-3041488-46068 .................02-3058488-46069 .................02-3034488-46073 .................02-3053488-46075 .................02-3440488-46077 .................02-3034488-46078 .................02-3034488-46081 .................02-3039488-46094 .................02-3041488-46097 .................02-3058488-46100 .................02-3444488-46120 .................02-3058488-46121 .................02-3058488-46122 .................02-3058488-46123 .................02-3061488-46124 .................02-3058488-46125 .................02-3061488-46126 .................02-3058488-46204 .................02-3442488-46210 .................02-3034488-46212 .................02-3047488-46218 .................02-3058488-46220 .................02-3061488-46222 .................02-3440488-46226 .................02-3041488-46228 .................02-3053488-46230 .................02-3039488-46234 .................02-3058488-46236 .................02-3061488-46238 .................02-3034488-46240 .................02-3034488-46321 .................02-3044488-46356 .................02-3047488-46500 .................02-3432488-46510 .................02-3434488-46520 .................02-3433488-46530 .................02-3435488-46540 .................02-3438488-46550 .................02-3439
02-35241 wire
DESCRIPTION PART#COIL - TM15/16 (exc. OH), 1 wire, 24v ....................02-3135COIL - TM21, 2 wire w/o diode, 12v .........................02-3525 COIL - TM21, 2 wire w/ diode, 12v ...........................02-3525DCOIL - TM21, 2 wire w/o diode, 24v .........................02-3526COIL - TM31, 2 wire, 12v .........................................02-3523COIL - TM31, 1 wire, 24v .........................................02-3524
SELTEC CLUTCH COILS
02-35232 wire
02-3135
02-3525
© 2014 Truckers AC 237
COMPRESSOR CLUTCH SHAFT KEYSCLUTCH SNAP RING KIT
CLUTCH CONNECTORS / PIGTAILS
Listed in ascending order by part number.
02-3101T/CCI, YORK STYLE, TECUMSEH COMPRESSOR CLUTCH SHAFT KEYS (10 per package)
02-3100A6 & R4 (Std) FRIGIDAIRE COMPRESSOR CLUTCHSHAFT KEYS (10 per package)
02-3105SANDEN COMPRESSOR CLUTCH SHAFT KEYS (10 per package)
02-3108CLUTCH SNAP RING KIT SD7H15
02-3141CLUTCH COIL CONNECTORFORD w/FS6/ FS10, FX15, 6P148 COMPRESSORFits both old and new styleFord coil terminals
02-3132WEATHERPAK COIL WIRE CONNECTER - Male, 1 wireSplices onto Diesel-Kiki compressor clutch coil wire.
02-3139CLUTCH COIL CONN - 90°CHEV/GMC w/A6 - 12 voltCOMPRESSOR w/DIODE
02-3140CLUTCH COIL CONNECTORCHEV/GMC w/SANDEN COMPRESSOR w/DIODE
02-3142UNIVERSAL IN-LINE DIODE
02-3145GM CLUTCH COIL EXTENSION w/DIODE
02-3166Custom Pigtail ConnectorGM/Ford 2 wire type w/ diode
02-3167Custom Pigtail ConnectorGM/Ford 2 wire type
02-3168GM (Denso) 10S17F, 10S20FCompressor Clutch Coil Connector, 2 wire type
FORDFS10
FORDFS10 GMA6-12v
GM2 pin
02-3149CHEV/GMC HR6, HT6,HU6 8mm pin to spade connector
Section V: Illustrated Clutch Parts
For additional pigtails and switch wiring components, see page 523.
02-3144Inline Diode GM A6/Carrier
02-3169GM A6 Compressor Clutch Coil Connector, 24 volt
© 2014 Truckers AC 238
CLUTCH CONNECTORS / PIGTAILS (continued)
Clutch Parts Section V: Illustrated
03-6550SANDEN FLX7 Wiring HarnessConverts single wire to dual wire(w/o diode)
02-3170Pigtail/Clutch CoilFord Scroll
02-3171Clutch Coil ConnectorMetri-Pack Heavy DutyBlue Housing, 2 wire
02-3172SD7H15Clutch Coil ConnectorMetri-Pack 280 Heavy DutyBlack Housing, 1 wire
02-3173SD7H15 - FLX7 AdapterBlack Connector to Male Bullet, 1 wire
02-3174VOLVO Model 8044Clutch Coil ConnectorWhite/Clear Housing, 1 wire
02-3186Sanden Deutsch Male connector pigtail
02-3187Sanden Deutsch Female connector pigtail
02-3195Sanden Clutch Pigtail Assortment
Kit contains:Qty. P/N Description• 2 ea. ....03-6550 .... Sanden FLX7• 2 ea. ....02-3174 .... Volvo• 2 ea. ....02-3190 .... Bullet• 1 ea. ....02-3191 .... Weatherpack• 2 ea. ....02-3192 .... Packard• 1 ea. ....02-3193 .... Packard MP280
With these handy pigtails, you can adapt them to any 2 wire Sanden compressor clutch to match your original harness. Eliminates confusion on which wire to ground.
02-3190Clutch Pigtail Bullet and eyelet ends
02-3191Clutch PigtailWeatherpack and eyelet ends
02-3192Clutch PigtailPackard and eyelet ends
Sanden Male Metri-Pack Connector Pigtail fits onto Female Metri-Pack Coil Connectors.
02-3193Clutch PigtailPackard MP280 and eyelet ends