CNC LATHE ROMI C 420 / C 510 / C 620 / C 680 / C … C line presentation.pdf · RMMP - Romi Manual...

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CNC LATHE ROMI C 420 / C 510 / C 620 / C 680 / C 830 / C 1000 / C 1000BB, C 850H / C 1100H / C 1290H SEV - MF

Presentation – ROMI C Series / IN / AA / 122010

Linha Centur ROMI C 420 / C 510 / C 620 series

Illustrative picture Machines equipped with optional equipment

Illustratives images Equipped with optional

Siemens 802 D sl-PLUS CNC SEV-MF

•  Monitor: -10.4” LCD color with 16 soft keys •  Comunication Interfaces -RS 232 -Compact Flash Card.

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This application allows the user to operate the machine in both manual and auto mode (as a typical CNC lathe). There are three levels of operation according to the operator skill: Manual Mode The operator machines the part as on a conventional lathe using Control Apron. In this mode, manual operations such as Parallel Turning, Taper Turning, Radius Turning, Drilling and Groove can be performed.

RMMP - Romi Manual Machining Package (optional)

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Cycles Mode In this mode the machinist operates the machine in semi automatic mode. He fills in the conversational screen fields for feed, speed and cycle data, then moves the tool to a safe starting point using the Control Apron and then presses the Cycle Start button to perform the cycle. Cycles as Drilling, Tapping, Groove / Parting, Thread and Roughing / Finishing Turning can also be performed. There are fixed cycles and free form for turning. The filling in of the cycles fields are aided by a graphic screen.

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Teach In Mode In this mode the operator saves the operations step by step as he is machining the first part. The operator can then save these into a program for use on later parts. Both manual operations and cycles operations can be saved together into the same program and the programs can then be saved in the CNC memory or a compact flash card. Note: There are also conversational screens for measuring tools and setting work offsets.

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Fully enclose splash guard, with two front doors and multilayer safety sight window, including tailstock cover and safety electric lock.

ROMI C 420 V4.0

(*) Floor space required (front x side) and net weight (approx.)0.5 m between centers m (in)1.0 m between centers m (in)0.5 m between centers kg (Ibs) 1.0 m between centers kg (Ibs) (*) Without chip conveyour

2,100 (4,630)

2.35 x 1.34 (92.52 x 52.76)2.85 x 1.34 (112.20 x 52.76)

2,500 (5,512)

Illustrative picture

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Technical SpecificationsCapacityHeight of centers mm (in) Distance between centers m (in) Swing over bed mm mm (in)Swing over cross slide mm (in) Swing over saddle wings mm (in) Travel (X axis) mm (in) Travel (Z Axis) mm (in) BedWidth mm (in) Height mm (in) HeadstockSpindle nose ASA A2-5" A2-6"Spindle hole diameter mm (in) 53 (2.08) 65 (2.55)Speed range rpm 4 ~ 4,000 3 ~ 3,000FeedsRapid traverse (Z axis) m/min (ipm) Rapid traverse (X axis) m/min (ipm) Installed powerAC Main motor (30 min) hp / kWTotal installed power kVA

305 (12.00)350 (13.77)

10 (393.70)10 (393.70)

200 (7.87)400 (15.74)220 (8.66)

565 / 1,065 (22.24 / 41.92)

215 (8.46)0.5 / 1.0 (19.68 / 39.37)

430 (16.92)

10 / 7.515

ROMI C 420 V4.0

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ROMI C 420 V4.0 Power charts

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Pneumatic chuck (*) Chuck diameter Hole diameterØ160 mm Ø39 mmØ200 mm Ø52 mm

ASA A2-6" Ø200 mm Ø52 mmHydraulic chuck (**) Chuck diameter Hole diameter

Ø165 mm Ø42 mmØ210 mm Ø42 mm

ASA A2-6" Ø210 mm Ø51 mmUniversal chuck Chuck diameter Hole diameter

ASA A2-6" Ø200 mm Ø55 mmFace plate with 6 T slots Chuck diameter Hole diameter

ASA A2-5" Ø400 mm Ø78 mmASA A2-6" Ø400 mm Ø102 mm

(*) Pneumatic chuck with incorporated cylinder(**) Hydraulic chuck with rear cylinder

ASA A2-5"

ROMI C 420 V4.0

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Pneumatic chuck

Universal chuck

Hydraulic chuck

ROMI C 420 V4.0

Illustrative pictures

Hydraulic tailstock

Pneumatic tailstock Manual tailstock

Quill travel mm Quill diameter mm Quill internal taper CM Quill thrust force at 40 bar ( hydraulic ) Kgf

TAILSTOCK Body positioning Dragged by the saddle

Quill activationManual (std)

Hydraulic (optional) Pneumatic (optional)

1801005

ROMI C 420 V4.0 Tailstock

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Quick change toolholder (optional)HoldersToolholder size:

Square mm (in) Bar (diameter) mm (in)

Rear toolholder (optional)Toolholder size:

Toolholder type gang tools (optional)Toolholder size:

8-position Manual square Turret (optional)Toolholder size:

Number of stations / tools Station-to-station indexing time s Turret indexing time 180° s Toolholder size:

8-position disk Type automatic Turret (optional)

25 x 25 (1 x 1)25 (1)

8 / 812

25 x 25 (1 x 1)25 (1)

20 x 20 (1 x 1)25 (1)

25 (1)

2 or 3

25 x 25 (1 x 1)

ROMI C 420 V4.0

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Quick Change Toolholder (optional) 8-Station Disk Type Automatic Electric Turret (optional)

Toolholder Type Gang-Tools Plate T-slot based (optional)

ROMI C 420 V4.0

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ROMI C 420 V4.0

130 liters capacity (34,3 gal) for 500mm between centers and 170 liters capacity (44,9 gal) for 1.000mm between centers

2 bar / 29 PSI Pump

(standard)

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Complete coolant system with reservoir and pump

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ROMI C 420 V4.0

Machine dimensions

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ROMI C 510 V3.0

Illustrative image Equipped with optional

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Technical SpecificationsCapacityHeight of centers mm (in) Distance between centers m (in) Swing over bed mm mm (in)Swing over cross slide mm (in) Swing over saddle wings mm (in) Travel (X axis) mm (in) Travel (Z Axis) mm (in) BedWidth mm mm (in) Height mm mm (in) HeadstockSpindle nose ASA A2-6" A2-8"Spindle hole diameter mm (in) 65 (2.55) 80 (3.15)Speed range rpm 3 ~3,000 2 ~ 2,200FeedsRapid traverse (Z axis) m/min (ipm) Rapid traverse (X axis) m/min (ipm) Installed powerAC Main motor (30 min) hp / kWTotal installed power kVA(*) Floor space required (front x side) and net weight (approx.)1.5 m between centers m (in)

1.5 m between centers kg (Ibs) 3,750 (8,268)

3.75 x 1.68 (147.64 x 66.14)

340 (13.38)336 (13.22)

10 (393.70)10 (393.70)

260 (10.23)1.5 (59.05)520 (20.47)255 (10.03)450 (17.71)280 (11.02)1.5 (59.05)

15 / 1120

ROMI C 510 V3.0

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Opened steady rest with bronze tips

Follow rest with rollers

Closed steady rest with bronze tips

Illustrative images

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“U” type steady rest

ROMI C 510 V3.0 Steadies

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• Follow rest with rollers for Ø15 to Ø80 mm (Ø5/8” to Ø3”) • Opened steady rest with bronze tips for Ø8 to Ø80 mm (Ø5/16” to Ø3 1/8”)

• Closed steady rest with bronze tips for Ø8 to Ø80 mm (Ø5/16” to Ø3 1/8”) •  Additional set of bronze tips for Ø80 to Ø152 mm (Ø3 1/8” - Ø6”) •  Additional set of rollers for Ø8 to Ø80 mm (Ø5/16” to Ø3 1/8”) •  Additional set of rollers for Ø80 to Ø152 mm (Ø3 1/8” - Ø6”)

•  "U” type steady rest with rollers for Ø50 to Ø 250 mm (Ø2” to Ø10”)

ROMI C 510 V3.0 steadies

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Quick change toolholder (optional)HoldersToolholder size:

Rear toolholder (optional)Toolholder size:

WTO Toolholder (VDI-50 Toolholder / DIN 69880-50) (optional)Axial Live tool holder DIN 6499Radial Live tool holder DIN 6499Toolholder size:

Number of stations / tools Station-to-station indexing time s Turret indexing time 180° s Toolholder size:

8-position disk Type automatic Turret (optional)

25 x 25 (1 x 1)32 (1 ¼)

8 / 812

ER-40 (Ø 4 ~Ø 26 mm)ER-40 (Ø 4 ~Ø 26 mm)

32 x 32 (1 ¼ x 1 ¼)40 (1 ½)

25 (1)

25 x 25 (1 x 1)32 (1 ¼)

25 x 25 (1 x 1)

ROMI C 510 V3.0 tooling

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VDI-50 Turning tool holder 32 x 32 mm VDI-50 Boring bar holder Ø40 mm

VDI-50 Facing tool holder 32 x 32 mm

VDI-50 Axial live tool for collets type DIN 6499 - ER-40 (Ø4 a Ø26 mm)

WTO TOOL HOLDER (OPTIONAL)

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Pneumatic chuck Universal chuck

Hydraulic chuck

4 jaws independent chuck

ROMI C 510 V3.0 chucks

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Pneumatic chuck (*) Chuck diameter Hole diameterØ200 mm Ø51 mmØ250 mm Ø64 mm

ASA A2-8" Ø250 mm Ø64 mmHydraulic chuck (**) Chuck diameter Hole diameter

ASA A2-8" Ø254 mm Ø64 mmUniversal chuck Chuck diameter Hole diameter

ASA A2-8" Ø250 mm Ø76 mm4 jaws independent chuck Chuck diameter Hole diameter

Ø250 mm Ø65 mmØ315 mm Ø80 mmØ315 mm Ø80 mmØ400 mm Ø100 mm

(*) Pneumatic chuck with incorporated cylinder(**) Hydraulic chuck with rear cylinder

ASA A2-8"

ASA A2-6"

ROMI C 510 V3.0 chucks

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ROMI C 510 V3.0 sheet metal

3 doors making easy the access to the machining area

Illustrative images

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ROMI C 510 V3.0 Coolant system

2 bar / 29 PSI Pump (standard)

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Complete coolant system with reservoir and pump

7 bar / 101,7 PSI Pump (optional)

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ROMI C 510 V3.0

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ROMI C 620 v3.0

Illustrative image

Floor space required (1,000 mm between centers) m (in) (2.000 mm between centers) m (in)Net weight (approx.) (1,000 mm between centers) kg (Ibs) (2,000 mm between centers) kg (Ibs) 5,550 (12,236)

4.85 x 2,075 (190.94 x 81.69)3.85 x 2,075 (151.57 x 81.69)

5,000 (11,023)

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Technical SpecificationsCapacityHeight of centers mm (in) Distance between centers m (in) Swing over bed mm mm (in) Swing over saddle wings mm (in) Swing over cross slide mm (in) Travel (X axis) mm (in) Travel (Z Axis) mm (in) BedWidth (guide face to guide face) mm (in) Height (lower face to prism top) mm (in) HeadstockSpindle nose ASA A2-8" A2-8"Spindle hole diameter mm (in) 80 (3.15) 104 (4.09)Transmission Geared (2 ranges) Direct drive

1 ~ 6672 ~ 2,500

Bearing inner diameter mm (in) 120 (4.72) 150 (5.91)FeedsRapid traverse (Z axis) m/min (ipm) Rapid traverse (X axis) m/min (ipm) Installed power and MotorAC main motor (S2 - 30 min) kW / cvTotal installed power kVA

Rotation range

18.5 / 25

7.5 (295.28)7.5 (295.28)

400 (15.75)

360 (14.17)1.0 / 2.0 (39.37 / 78.74)

380 (14.96)

1 ~ 1,800

620 (24.41)540 (21.26)346 (13.62)

310 (12.2)1.0 / 2.0 (39.37 / 78.74)

ROMI C 620 v3.0

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ROMI C 620 V3.0 Geared headstock

ASA A2-8” spindle nose 2 speed ranges

1 a 667 rpm ( 1820 Nm ) 2 a 2500 rpm ( 485 Nm )

Ø80 mm through hole

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ASA A2-8” spindle nose 1 speed range

1 to 1800 rpm ( 831 Nm )

Ø104 mm through hole

ROMI C 620 V3.0 Direct drive headstock - cartridge type

ASA A2-8''

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ASA A2-8'' Direct drive Geared

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Rear tool post

ROMI C 620 V3.0 Tooling

Quick change toolpost (optional)Number of facesToolholder size: Square mm (in) Bar (diameter) mm (in) Rear toolpost (optional)Toolholder size: Square mm (in) Bar (diameter) mm (in)

25 x 25 (1 x 1)32 (1 1/4)

25 x 25 (1 x 1)40 (1 1/2)

Turning tool holder

Boring bar holder

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4 position electric turret with vertical axis (optional)Number of stations / tools Toolholder size: Square mm (in) Bar (diameter) mm (in) 8 position electric turret with horizontal axis (optional)Number of stations / tools Tool holder fixingToolholder size: Square mm (in) Bar (diameter) mm (in)

8 position electric turret with horizontal axis for live tools (optional)Number of stations / tools Tool holder fixingToolholder size: Square mm (in) Bar (diameter) mm (in) Live toolholder (axial and radial) DIN 6499Live tool rotation range rpm

40 (1 1/2)25 x 25 (1 x 1)

8 / 8VDI-40

8 / 8Romi standard or VDI-40

25 x 25 (1 x 1)

25 x 25 (1 x 1)25 (1)

40 (1 1/2)

4 ~ 4,000ER 32 (Ø3 ~ Ø20 mm)

ROMI C 620 v3.0

SEV-MF 8 Position electric turret with horizontal axis - Romi std disc

8 Position electric turret with horizontal axis and live tool - VDI-40 std disc

4 position electric turret with vertical axis

ROMI C 620 V3.0 Illustrative pictures of the turrets

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4 jaws independent chuck Universal chuck Hydraulic chuck

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Chuck diam. Chuck hole diam. Thru hole diam.Ø254 mm Ø80 mm Ø64 mmØ315 mm Ø80 mm Ø64 mm

Ø250 mm Ø76 mm (*)Ø315 mm Ø103 mm (*)

Ø315 mm Ø80 mm (*)Ø400 mm Ø100 mm (*)Ø500 mm Ø125 mm (*)

(*) The spindle hole (Ø80 or Ø104) must be considered to specify the bar capacity.

Hydraulic chuck

Universal chuck

4 jaws independent chuck

ROMI C 620 V3.0 Chucks

Drag device

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Tailstock Body positioning

Quill drive

Quill travel mm (in)Quill diameter mm (in)Quill taper hole MT Axial force at 40 bar kgf (lbf)

100 (3.94)5

948 (2,090)

by drag device on carriage

180 (7.09)

Manual (standard) Hydraulic (optional)

ROMI C 620 V3.0 Tailstock

7 bar pump (optional) Obligatory choice between the 2 or

7 bar options

Wash Gun pump (Optional)

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Steering wheels - easy movment

Oil / coolant separator (oil skimmer) (optional)

ROMI C 620 V3.0 Coolant system

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ROMI C 620 v3.0

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ROMI C 680 v3.0

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ROMI C 680 v3.0

CNC Siemens 802D – sl PRO LCD 14.4” color monitor and control pivoted over the pendent

•  RS 232 • 1MB of memory • PCMCIA Interface •  USB Interface •  Ethernet Interface •  Thread repair function

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ROMI C 680 v3.0

- Geared headstock with coolant and lubrication system driven by AC motor with pulleys and poli-V belt. - Geared headstock, driven by AC motor with pulleys and poli-V belt.

- Headstock with two manually selected speed ranges. - high-removal-rate

- Distance between centers: 2 and 3 meters - Manual tailstock quill diameter Ø 130 mm e 5 MT. - ASA A2-8'' spindle nose Ø 104 mm thru-hole 1 up to 1800 RPM. - ASA A2-11'' spindle nose Ø 172 mm thru-hole 1 up to 1000 RPM. - AC main motor: 40hp/30kW.

ROMI C 680 v3.0

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ROMI C 830 (V3.0)

Versions: 2.000 (78.7”) between centers 3.000 (118.1”) between centers. 4.000 (157,5”) between centers. 5.000 mm (196.9”) between centers

ROMI C 1000 (V3.0)

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Length versions: 2.000 (78.7”) between centers 3.000 (118.1”) between centers. 4.000 (157,5”) between centers. 5.000 mm (196.9”) between centers

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New version - 3.0 ROMI C830 and C 1000

Main changes of the 3.0 version 1) Compliance with the CE standards - sheet metal, electris cabinet, electric switches 2) New headstock:

•  ASA A2-20� spindle with Ø320 mm through hole •  Benefit: Attend to the petroleum industry (mainly)

4) Increase of the X axis from 450 mm to 520 mm 5) Tailstock drag system through a lock on the table 6) Thread repair software

•  Benefit: Attend to the petroleum industry (mainly) 7) To complement the C series 8) Option of Romi Manual Machine Package

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Headstock

•  Geared; •  2 ranges manually switched •  ASA A2-11” or ASA A2-20”

Ø 320 mm

- Ø 375 mm to attend to the petroleum industry. SEV-MF

A2-20� headstock - Ø 375mm through hole

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Power charts

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Power charts

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Version 2.0 Version 3.0 - External. - Bilt-in the sheet metal with door

Centralized lubrication system

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Hydraulic unit

•  Hydraulic unit for headstock lubrication; •  Hydraulic unit for chuck cylinder.

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Coolant pump

Standard: 2 bar coolant pump; *Opcional: 7 bar coolant pump;

•  Tank capacity: •  300 liters.

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Fluorescent worklights

Operator panel arm

Internal

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Rear fixed chip pan

Fixed chip pan

Guard cover

- Removable rear guard covers for chip pan access. - Facility to remove the chips and clean the pans

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Security items - CE compliance

1 – Lock of rear chuck access door; 2 – Lock of front chuck guard door; 3 – Lock of main door;

Tailstock

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Version 2.0 Version 3.0

Rack and pinion Dragged by the carriage

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- Manual lubrication - one nozzle for each lubrication point. Manual pump - lubricate all the points

Tailstock

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- Permanent lubrication (grease); - New labyrinth design - more efficiency

- Manual lubrication - oil

Live center cartridge

Carriage

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Advantages:

- Increase of the �X� travel from 450 mm to 520 mm - Application of Turcite on the cross slide - increase of the X rapid traverse from 4 to 8 m/min). - Cross slide fully supported by the carriage on the both axis limits - more rigidity

Sheet metal

- 01 sliding door with displacement through the carriage; - 01 sliding door over the chuck; - Operator panel arm independent of the door;

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Sheet metal

SEV-MF - The operator panel arm is hinged to make easier the transportation.

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Electronic package

Full Siemens electronic package • CNC • Servomotors • Motor AC • Drives

Drives Servomotors Operator panel

•  Siemens 802D sl-PRO CNC

Benefits: •  Homogeneous electronic •  Compatibility

•  Ethernet;

•  RS-232;

•  USB;

•  Power outlet;

•  Pendant handwheel.

•  Siemens 802D sl-PRO CNC

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OPTIONALS

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Allow the user to operate the machine in manual mode and automatic mode. There are 3 operation levels according to the operator skills: • Manual mode:

•  The operation is similar to a conventional lathe. • Fixed cycles mode:

•  The operation is semi-automatic, through filling in blanks on the CNC screen (conversational screens).

• Teach In mode: •  During the first part machining the operations are recorder step by step as a program, that can be afterward executed.

Romi Manual Machine Package

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Front chucks

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Front chucks

ModelDiameter

[mm]Through

hole [mm]400 136

500 190

550 160

700 171

315 90

400 118

630 252

800 320

4 jaws independant chucks 720 375

3 jaws universal chucksASA A2-20"

ASA A2-11"

3 jaws universal chucks

4 jaws independant chucks

Hidraulic power chuck and hidraulic cylinder with through hole

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Rear chucks

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ModelDiameter

[mm]Through

hole [mm]

400 136

500 190

550 160

700 171

630 252

800 320

4 jaws independant chucks 720 375

3 jaws universal chucksASA A2-20"

ASA A2-11"3 jaws universal chucks

4 jaws independant chucks

Rear chucks

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4 position manual tool post

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4 position electric turret

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VDI 50 - 8 position electric turret

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VDI 50 - 8 position electric turret - live tools

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Electric turret

8 position (horizontal axis) for driven tools

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Tailstock with hydraulic driven quill

Hydraulic unit for driven quill

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U type steady rest

•  2 ranges: •  Ø 100 to 305 mm; •  Ø 292 to 440 mm.

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Longitudinal chip conveyor

Hinged belt type (TCE)

• Ar conditioning for electrical cabinet;

• Oil Skimmer;

• Electrical installation for 380V;

• Rear centralizing ring with Ø 160 mm capacity (ASA A2-11”) and

Ø 375 mm (ASA A2-20”);

• Compact Flash 1GB;

• Main spindle indexing with 72 positions (5º);

• M code external interface with miscellaneous functions (4 M codes);

• Special colors Munsell or RAL;

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ROMI C 830 / C 1000 / C 1000BB

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Technical specifications C 830 and C 1000

Technical specifications C 830 C 1000CapacityHeight of centers mm 435 510Distance between centers m 2.0 / 3.0 / 4.0 / 5.0 2.0 / 3.0 / 4.0 / 5.0Swing over bed mm 850 1000Swing over carriage mm 550 700Transversal stroke (X axis) mm 520 520Longitudinal stroke (Z axis) mm 2070 / 3070 / 4070 / 5070 2070 / 3070 / 4070 / 5070BedWidth mm 460 460Height mm 420 420Headstock - ASA A2-11" versionSpindle nose ASA A2-11" A2-11"Through hole mm 160 160Speed range rpm 1 a 1038 1 a 1038 Range I rpm 1 a 1038 1 a 1038 Range II rpm 1 a 258 1 a 258Headstock - ASA A2-20" versionSpindle nose ASA A2-20" A2-20"Through hole mm 375 375Speed range rpm 1 a 508 1 a 508 Range I rpm 1 a 127 1 a 127 Range II rpm 1 a 508 1 a 508FeedsLongitudinal rapid traverse (Z axis - 2.0 and 3.0 m versions) m/mim 8 8Longitudinal rapid traverse (Z axis - 4.0 and 5.0 m versions) m/mim 5 5Transversal rapid traverse (X axis - 2.0, 3.0, 4.0 and 5.0 m versions) m/mim 8 8Manual tailstockQuill stroke mm 200 200Quill diameter mm 130 130Quill inside taper MT 5 5

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ROMI C 850H / C 1000H / C 1000BB Dimensões da Máquina