Post on 31-May-2020
transcript
FILTRATION
DIESEL FUELCONDITIONINGREMOVE WATER & PARTICLES TO EXTEND FUEL INJECTOR LIFE & INCREASE COMBUSTION ENGINE FUEL EFFICIENCY
COD
Remove free water to saturation •pointwithhighsinglepassefficiency(achieve50ppmonepass#2diesel)
Rapidremovaloffreewaterinhigh•concentrations.
Idealformining&constructionfueling•depotsandtankfarms
Availablewithoutpump&motorfor•installationintoexistingdeliverysystem
Conditionfuelduringbulktankfill,•servicetruckfillingoraskidneylooptomaintainclean&dryfuel
Automaticwaterdraincircuitforeasy•24/7unattendedoperation
Auto-electricalphasereversalandsmart•relaycontrolpanelyieldseasy&reliableoperation
Before After
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High Efficiency Coalesence Combined with High Efficiency ParticulateFiltration Keep Diesel Fuel Clean & Dry for Combustion Engine Reliability
COD30
AutoAirBleedVent Valve
Multi-Element Coalesce&Separator Housing
CoalesceVessel BypassLoop
Davit&SwingArmLidSupport
NEMA4Control Panel
Coalesce&Pre-FilterVesselsEquippedWithTrueGreentoRedDP Gauges
PressureandDifferential Pressure Gauge Panel
3-WayBypassLineSelectorValve
Coalesceelementfeatures100%syntheticmedia(nocellulosemediareducingcompatibilityrelatedelementfailures).
Dual-stage separator andpolishingfilterelement features waterbarrierandhighefficiencyglassmediapost-filtration.
Highefficiencycorelesspre-filteryieldslowerthantargetISOFluidCleanlinessCodeswhileextendingcoalesceelementlife!
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COD
COD200X (Non-Powered)
High Flow Pre-Filter with Coreless Filter Element (TopLoading)
Multi-Element Coalesce&Separator Housing
MechanicalAuto-WaterDrainValveforCODXNon-PoweredCoalesceSkids.
TotalizingWaterMeter
FCLCOD Series Portable Diesel Conditioning Cart
Idealforserviceorientedstand-bydieseltanks(i.e.hospitals).
Removeswaterandparticulate.
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Diesel Fuel Cleanliness Requirements - What Has Changed?Injectorpressureshaveincreasedfrom•3,000psitoover30,000psi(electronic).FuelInjectorsarenowasophisticated•(expensive)electronicenginecomponent.Dieselfuellubricityandfuelenergycontent•hasdecreasedsignificantlywithnewUltraLowSulfurDieselfuels.WatercontaminationinULSDfuelsleadsto•acceleratedmicrobialgrowth.
Enginemanufacturershavelearnedthat•ultrafineparticlesathigherpressuresarecausingprematurefailures(warranty).Fuelinjectorandpumplifehasdecreased•yieldingmoreunplanneddowntimeandlostproduction.Watercontaminationisalsoamajorcause•ofcombustionenginefailureandfuelefficiencyloss.
Before After Failed Fuel Injectors
Hy-Pro LF Style Filter Vessels Installed on Service Truck and Fuel Dispensing
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COD
Intuitive Design Makes Hy-Pro Skids Easy to Operate.Operator Friendly Smart Relay - Smartrelayenabledcontrolpanelperformscontrolledstart-up&shut-downroutinesforeaseofoperationandkeepsoperatorsoutofthecontrolbox.Includesmachinedrainsequence&automaticphasereversal(internallycontrolled,noguessworkorswitchtothrow).Systemstatusisreportedwithilluminatedlightsorsequencesofflashinglights.
Variable Frequency Drive Speed Control (Optional) - VFDcontrolledvariablespeedoptimizescoalesceefficiencyrelativetofluidtemperaturebyrunningsloweruntiloptimumoiltemperatureisachieved.Idealforhighflowsystems(i.e.100gpm)whereVFDcanbeusedtoprovideagradualstart.Smartrelaycanbeprogrammedtotaketemperaturesensorinputandautomaticallyadjustflowforoptimumperformance.
Feature Description
EasyAccessSamplePorts Monitorfuelconditionwithsampleportslocatedbeforethepre-filterandafterthecoalescestage.
SaferServicePlatform Largersafeplatformwithrailingandremovablegridforeasyaccesstoserviceablecomponents.
HighSinglePassEfficiency Highefficiencymediadesignyieldsnearly100%singlepasswaterremovalefficiency.#2dieselnear50ppminonepass.
AutoWaterDrain Idealforcontinuousandunattendedoperation.Maximizesuptime(24/7operation).
GravityFloatLevelControlAutodrainandhighwatersensorleveldetectionbasedonthermalconductivityoffluid(solidstateprobes).Nomovingpartstofailorservice.
FlexibleDesign&Dimensions Flexibledimensionsandprocessarrangementtosuityourapplication(Welistentowhatyouwant).
PleatedCoalesceElement(allsyntheticmedia)
Pleatedcoalesceelementsyieldmoreefficientwatercoalescethantraditionalwrappedbundesigns.
CombinationPost-Filter&Separator Element(allsyntheticmedia)
HighefficiencypleatedglasspostfilterwithinnovativeseparatorsleeveknocksoutwaterandconsistentlydeliverslowerISOcleanlinesscodes.
True DP Gauges with Green to RedDisplay
TruegreentoredDPgaugesprovidevisualconditioncheckandcontrolpanelsignal.Sensorsarelocatedinthevesselsformostaccurateelementconditionmonitoring.
Longer Element Life Coalesceandseparatorroutinechangeinterval1yearorchangeon element DPindicationforcontaminatedsystems.
CorelessPre-filter Corelesspre-filterelementfeaturesb5[c]>1000efficiencyandintegralbypassvalve(newvalvewitheachelementchange).
TotalizingWaterMeter(optional) Trackamountofwaterremovedfromthesystemwithoptionaltotalizingwatermeter(canbeintegratedintooptionalPLC).
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DIESEL COALESCE SKID SPECIFICATIONS & SIZING
Model Length Inch (mm)
Width Inch (mm)
Height Inch (mm)
Weight Lbs (Kg)
COD5/10/30 60(1524) 36(914) 72(1828) 1300(590)
COD60/100 60(1524) 42(1066) 80(2032) 1650(748)
COD200 84(2134) 60(1524) 90(2286) 3980(1805)
COD300/400 84(2134) 70(1778) 90(2286) 4990(2263)
COD500/600 96(2439) 84(2134) 90(2286) 6240(2830)
*StandardConnectionANSIFlange(foralternativeconnectiontypesorsizescontactfactory)
COD Filter Elements Utilized by Model*Model Pre-Filter
ElementsCoalesce Elements
Separator/Polish Elements
COD5/10/30 1 1 X HP677L39-3MV* (CombinedElement)COD60/100 1 2xHP731L39-CB 1 x HP582L30-S1MBCOD200 1 3 x HP731L39-CB 2xHP582L30-S1MB
COD300/400 2 6 x HP731L39-CB 3 x HP582L30-S1MBCOD500/600 3 8xHP731L39-CB 5xHP582L30-S1MB
*HP677L39-3MVcombinescoalesceandseparatorelementfunctionsintooneelement
Upgrades Existing Fuel Delivery Systems for Clean & Dry FuelFormanyapplicationsthereisalreadyafueldeliverysysteminplaceforfillingservicetrucksoroff-loadingfromtankerstofueldepotsincludingahighflowcentrifugalpump.TheCODseriesdieselconditioningskidscanbeproducedwithoutpumpingcapabilitiestobeeasilyaddedtoexistingfuelingsystems.
Toeliminatetheneedforpowerontheskiditcanalsobeproducedwithmanualdraincapabilitiesonly,whicheliminatestheneedforsolenoidvalvesandlevelsensingcomponents.
Whenproperlyinstalledthedieselconditioningsystemcanruncontinuouslyasasidelooptoremoveparticlesandwater.Whenitbecomestimetodispensefuelthrowavalveanddispensethroughtheconditioningskidtoensurecleananddryfueleverytime.
COD5 Custom(Manual Water Drain)
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CODWATER & PARTICULATE REMOVAL PERFORMANCE
Element Synergy - DFEratedG8Dualglasspre-filterremovesparticulatebeforeenteringthecoalescevesselwithhighefficiencyb5[c]>1000media.Oilentersthetwostagevesselpassingfirstthroughthecoalesceelementswherewaterdropletsformandfall.Inthesecondstageofthecoalesceprocessoilpassesthroughthecombinationseparator/polishelementwheretheremainingwaterdropletsareblockedthenfalltothebottomofthecoalescevesseltobeejectedbytheauto-waterdraincircuit.Theseparator/polishelementsalsofeatureb2.5[c]>1000G8Dualglassmediacreatingtwopassesthroughhighlyefficientglassmediaelements.
A properly sized Hy-Pro Coalesce Skid will deliver diesel fuel cleanliness codes of 15/13/10 and better. Maintain water levels at or slightly below a typical saturation level of 50 ppm.
Coalesce Elements HP731L39-CB (No Cellulose) - Hy-ProCoalesceelementscontainnocellulosemediawhichcanbeattackedbyhighwatercontentresultinginmediamigrationandalossofcoalescenceefficiency.Threadedendcaplocksintothehousingwithoutanywashers,screws,ornutstodropintothebottomofthecoalescevessel.Thepleatedsyntheticconfigurationmaximizessurfaceareaandiscontainedbyarigidsupporttube.Therearenowrappedouterlayerstogetsoggyandshedfibersintotheoil.
Separator - Polishing Elements (No Cellulose) HP582L30-S1MB - Awaterseparatingouterwrapknocksoutremainingwaterdropletswhichshedtothebottomofthereservoir.ThepleatedG8DualglassmediapackdownstreamofthewaterbarrierremovessolidcontaminanttoyieldsupercleananddryfluidleavingtheHy-Procoalesceskid.
The b2.5[c] > 1000 final element also reduces thepopulation of sub-micronic insoluble particles thatcontribute to microbial growth and abrasive wear.
Integral Bypass Loop - Itisnotuncommontoexperiencehighlevelsofwaterindieselstoragebulktanks.Hy-Prodieselconditioningskidscanremovehighquantitiesofgrosswaterinasinglepass,butifyouneedtopumpdownfreewaterfromthetankbottomorheavilycontaminatedfluidusethecoalescehousingbypasslooptopumparoundthecoalescevesselandpreserveelementlife.Avoidpushingstraightwaterthroughthecoalescehousing.
COD300COD5-10
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DIESEL COALESCE SKID PART NUMBER GUIDE
Table 1 Flow RateCode gpm (lpm)5 5(19)
10 10(38)
30 30(113)
60 60(225)
100 100(378)
200 200(757)
300 300(1135)
400 400(1514)
500 500(1892)
600 600(2271)
Other CallFactory
Table2Power Options
Code
x
Non-PoweredCOD:Nopump-motorcomboorelectricalcontrols.Suitableforaddingtoexistingfueldelivery
systemwithexistingpressureandflow.Autowaterdrainoptionisall
mechanical.Minimumpressurerequirement70psi(5bar)
12 120VAC,1P,60Hz(COD5&10Only)
E1 120VAC,1P,50Hz(COD5&10Only)
E2 230VAC,1P,60Hz(COD5&10Only)
E3 230VAC,1P,50Hz(COD5&10Only)
32 320VAC,3P,50Hz
38 380VAC,3P,50Hz
41 415VAC,3P,50Hz
46 460VAC,3P,60Hz
52 525VAC,3P,50Hz
57 575VAC,3P,60Hz
Table 3 Seal MaterialCode
V Viton(Standard)
Other CallFactory
*Recommendedoptions
*+Qoptionrepair&spareskitincludesseveralitemssuchasfuses,commonrelay,panelbulb,replacementelementsetforcoalescechamber&particulatehousing.
FCE-COD-032410
Table Special OptionsCode (Addoptionstop/ninordertheyappearintable)
8 8”SolidWheelUpgradeA* AutoWaterDrain(ManualDrainIncluded)B AdjustableCoalesceVesselBypassLoopC CEMark+InternationalCrating
H Manual Reset Hour Meter(InAdditiontoStandardNon-ResetHourMeter)
K SightFlowIndicator(WheelType)L LiftingEyeKitM WaterDischargeTotalizingMeterP PLCTouchScreenControl(DoesnotIncludeVFD)
Q*+ MaintenanceSparesandRepairKitT* HoseKit(Suction&ReturnHoses+Wands)U Electricalcord50’withoutPlug(13Meter)X ExplosionProof(ConsultFactory)Y VariableSpeedControl(VFDDrivePLCIncluded)Z* On-SiteStartUpTraining(1x10HourShift)
COD FlowRate Power Seal Options
Table 1 Table4Table 3Table2
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