Post on 06-Aug-2018
transcript
Competence in Plastics
Foreword
Whether as materials for everyday objects, insulation or packaging,
life without plastics is now unimaginable. This is the result of more
than five decades of close cooperation between plastics manufac-
turers and processors. The first industrial production of polystyrene
and polyamide by BASF were milestones in the history of plastics,
and BASF has been active in shaping the industry ever since.
Plastics – influencing everyday lifeNo material that is used in comparable amounts comes anywhere
near to matching the growth rates for plastics. In all regions of the
world, demand for plastics is rising faster than the respective gross
domestic product. This is because plastics are the material of choice
when it comes to satisfying the requirements of everyday life and
making the way we live as pleasant as possible. Plastics are always
the number one choice – for the packaging and transport of food,
house construction and insulation, household applications, transport
or leisure activities.
Plastics – eco-efficient, functional and beautifulPlastics help to increase energy efficiency and save resources: Over
the life of a product, plastics used in vehicles, electrical appliances
or buildings save far more oil and gas than were needed to produce
them in the first place. Plastics are easy to process. Even complicated
integrated components can be manufactured in only a few steps. At the
same time, they offer an enormous variety of unique properties. Plastics
are suitable for energy recovery or feedstock and mechanical recycling.
When the entire product lifecycle is taken into account, plastics are
usually best – both economically and environmentally. Plastics combine
functionality and beauty to provide ideal solutions.
Plastics – innovations that will shape the futureToday, BASF’s plastics are represented in all the world’s major mar-
kets – wherever our customers are. Together with our customers,
we are systematically developing the properties of plastics to open
up new applications. This brochure offers you an insight into these
developments. Join us in taking a closer look at the world of poten-
tial offered by BASF and its plastics portfolio. Joint development
efforts with intelligent solutions – both economically attractive and
sustainable.
Dr. Martin Brudermüller
Member of the Board of
Executive Directors of BASF SE
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Foreword 02
Plastics – Versatile materials with future potential 04 -05
Energy-efficient products and system solutions 06-07
Mobility – Lighter, more economical, cleaner 08-09
Construction – Saving energy, conserving resources 10 -11
Communication – Keeping in touch worldwide 12 -13
Leisure – Getting closer to nature 14 -15
Packaging – Thin layers keep things fresh 16 -17
Overview – Industries and products 18 -19
Overview of BASF plastics 20 -29
Recovery – The end is just the beginning 30-31
Dialogue: Plastics – Opportunities for the future 32 -33
List of abbreviations & Contact 34 -35
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Plastics are only a few decades old, yet within
this short time they have already become firmly
established in every area of our lives. Polymer
chemistry is still so young, however, that it has an
enormous potential to contribute toward sustain-
able development.
Plastics – Versatile materials with future potential
Plastics are everywhere: Hardly a single aspect of our daily life is now
conceivable without them. There are many different kinds, and they have
a broad spectrum of properties. Some are soft, others hard, some are
tough, while others are fragile; there are foamed and smooth, transpar-
ent and opaque plastics. But all plastics have one thing in common:
They are polymers, consisting of long chains made up of individual basic
units known as monomers. Nature successfully utilizes this construction
principle in countless ways. Sugars, starches or plant fibers like cellulose
are some examples.
The structural units for plastics are produced mainly from oil and gas.
Varying the chain length, incorporating branches or combining different
basic units produces materials capable of performing a multiplicity of
functions and which can also be processed easily and efficiently.
The highly efficient structural principle underlying polymer chemis-
try has revolutionized the world of engineering materials within a few
decades. Plastics offer many advantages, especially from an environ-
mental point of view. Compared to other materials, they require little
energy for production and processing. Their main benefit, however, lies
in the huge range of applications they make possible. Thanks to their
versatile, tailor-made properties, plastics are indispensable in many
areas. Plastics already make a significant contribution to conserving
resources and reducing the impact on the environment. And there is
no doubt that they will continue to grow in importance worldwide as we
tackle the current and future challenges of securing our standard of liv-
ing and quality of life.
Experience and know-how throughout the entire process chain from production, through computer-aided design to component testing:
• Production of caprolactam
• Computer-aided design of a headlight frame made from Ultradur®
• Component testing of an inlet manifold made from Ultradur
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BASF has achieved many major breakthroughs in the plastics sector,
such as the first industrial-scale manufacture of polystyrene in 1930
and polyamide in 1940. This was followed 10 years later by the inven-
tion of Styropor®. Research into many new basic polymer units at the
beginning of the plastics era has resulted in improved combinations of
properties, especially by modifying known polymers, and has yielded
creative ideas for processing technologies. Two examples are the in -
vention of Neopor®, which surpasses even the classical Styropor in
its energy-saving properties, and Elastocoast®, an innovative coastal
protection system based on polyurethane. But research activities also
include the search for increasingly efficient production processes to turn
valuable raw materials into high-performance plastics. BASF, as one
of the world’s largest plastics producers, is thereby contributing to sus-
tainable development and helping to safeguard our future.
Only five percent of the world’s oil is used to produce plastic materials. The energy saved thanks to the use of plastics far exceeds this amount.
Global consumption of mineral oil
Chemistry
In percent
Transport Plastics
HeatingElectricity
Source: ExxonMobil and Wintershall
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BaSf is one of the world’s leading producers of plas-
tics. our Performance Polymers and Poly urethanes
divisions offer energy-efficient products and system
solutions as well as customer-oriented services.
Energy-efficient products and system solutions
StrategyWe concentrate on activities which allow us to distinguish ourselves
from our market competitors and offer us profitable growth opportu-
nities. Our customers are primarily in the construction, automotive,
electrical and electronics, textile, packaging and furniture industries.
The diverse properties of our plastics are also increasingly appealing
to customers from other industries. By substituting for other materials,
we broaden our portfolio of customer industries, grow faster than the
market and become less dependent on the cyclicality of individual in-
dustries. When developing new products and system solutions, we
focus on close cooperation with our customers. We aim to improve
our production processes in a sustainable way: conserving more
resources, producing more energy efficiently, and using more cost-
effective raw materials.
Our productsThe Performance Polymers division is one of the world’s leading sup-
pliers of engineering plastics, polyamides and polyamide intermediates,
foams and specialty plastics.
We offer our customers a broad portfolio of engineering plastics based
on polyamide 6 and polyamide 6,6 ( Ultramid® ). This is complemented
by our products Ultradur®, Ultraform® and Ultrason®. Due to their special
mechanical properties and the combination of low weight with high
temperature and chemical resistance, our engineering plastics are widely
used in the automotive, electrical and electronics industries as well as
for household appliances and in sports and leisure products.
For the textile, packaging and food industries, we offer polyamide poly-
mers as important base products for the manufacturing of fibers and
films. Our product range also includes Ecoflex® and Ecovio® – biodegrad-
able specialty plastics, for example for the packaging industry.
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Freeport Geismar
Antwerp Ludwigshafen
Nanjing
Kuantan
Styropor® and its innovative refinement Neopor® – both styrene-based
precursors for foams – are used as insulating material for construction
and packaging. Our foams contribute not only to energy efficiency: The
melamine-based foam Basotect® also provides excellent sound absorp-
tion in buildings, cars and airplanes.
The Polyurethanes division is one of the leading suppliers of basic
products, systems and specialties. With our worldwide network of 38
polyurethane system houses and our comprehensive product and ser-
vice portfolio, we are the preferred partner of our customers in many
industries.
Our polyurethane solutions help to save energy sustainable and are
used extensively for cold as well as heat insulation applications. Rigid
foam products are the preferred material for many cooling systems for
food or pharmaceutical products. The use of polyurethane insulation in
all the steps of a cold chain saves up to 16 times more energy than is
required to manufacture the polyurethane. Our Elastopor®, Elastopir®
and Elastocool® materials combine greater insulation capacity with
innovative technology to guarantee superior refrigeration. Furthermore,
our polyurethane solutions are used to insulate hot water tanks and
pipelines for district heating or cooling.
In the automotive industry, polyurethanes help make vehicle designs
lighter and more attractive, and improve their functionality. Manufac-
turers of shoe soles, mattresses, household appliances and sports
equipment also use the manifold opportunities and advantages of this
specialty plastic and benefit from the knowledge and expertise of our
polyurethane experts worldwide.
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one hundred and twenty times as much petroleum is
now consumed by road traffic than in the total pro-
duction of plastics for the automotive sector. lighter
vehicles can significantly reduce fuel consumption,
thus conserving resources. BaSf plastics are making
this possible: Their uses range from bodywork and
chassis to interior fittings and engine components.
This has led to the use of manufacturing technologies such as vibration
welding, which make a significant contribution toward reducing manu-
facturing costs.
High fuel consumption is no longer an unavoidable feature of automo-
biles: About one-half of fuel consumption depends on the weight of the
vehicle. Plastics reduce this weight and so help to conserve energy
and reduce emissions.
BASF offers a wide range of cost-efficient products designed to make
cars lighter, longer-lasting and thus more eco-compatible.
At the same time, BASF is working with partners in the automotive
industry to create new applications for plastics. We have made pioneer-
ing achievements: for example in developing plastic inlet manifolds,
fuel tanks, accelerator pedals, fenders, dashboards and engine sumps.
Mobility – Lighter, more economical, cleaner
Today, a modern medium-sized car in western Europe
contains about 200 kilograms of plastics that make
driving safer and more comfortable. using plas-
tics instead of other materials also reduces vehicle
weight and consequently fuel consumption. in west-
ern Europe, this results in fuel savings of around 2.3
million tons and reduces co2 emissions by approxi-
mately 9.2 million tons.
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For example, an inlet manifold made from plastic weighs half as much
as the corresponding metal part. Reducing the weight of a car by 100
kilograms reduces fuel consumption by around 0.4 liters per 100 kilome-
ters. Another advantage: Plastic doesn’t rust. Exterior parts therefore do
not need a surface coating. Plastic also improves safety – the airbag,
itself made of plastic fibers, is enclosed in a plastic housing, the steer-
ing wheel and dashboard displays are surrounded by foamed plastic,
the mechanical components of safety belts or interior fittings – all these
things can be made with the help of BASF plastics.
Last but not least, polyurethane applications with Elastollan® and
Elastoskin® ensure that door handles, center consoles and dashboards
have a great surface feel and look good.
Not only automobiles benefit from the new materials. In shipbuilding, a
steel-polyurethane-steel composite ( Sandwich Plate System) is replac-
ing conventional steel components as structural elements. It offers
greater strength, better vibration absorbance and reduced weight, all
for lower overall costs. Plastics from BASF also improve economy, per-
formance and comfort in rail and air traffic.
Product developments under the aspects of material strength and weight reduction:
• First engine sump for trucks made of a thermoplastic polymer ( Ultramid® )• Inlet manifold made from Ultramid• Cellasto® spring and damping element
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Building and living without plastics is now hardly
imaginable. from the basement to the roof they bring
color into the home, create attractive surfaces, offer
protection against noise, cold and heat. in this way
they help conserve ener gy and reduce the burden
on the environment, since heating is responsible for
about 30 percent of global oil consumption. Perhaps
the homes of the future will no longer need conven-
tional heating, thanks to plastic insulating materials
that already exist today.
low-energy houses – whether old or new – are no
problem with insulating foams made from plastic.
The “three-liter house” – an older building modern-
ized using innovative BaSf products – requires
three liters of heating oil per square meter and year,
equivalent to only 12 percent of the original heating
energy. as a result, co2 emissions are reduced by over
80 percent.
tons of heating oil and more than 50 million tons of CO2 emissions
could be saved every year.
What was recently regarded as unbeatable, has now been surpassed:
The silver-gray Neopor®, an advanced form of Styropor, provides the
same insulating effect with significantly less raw materials. As a result,
costs and resources are saved and the environmental impact further
reduced. Although the thickness of the layer is reduced by 15 to 20 per-
cent, the material provides the same insulating performance and so it can
be used when there is limited space, for example in modernizing older
buildings.
A further product based on polystyrene is the green-colored, extruded
Styrodur® C. This material is very compression resistant, absorbs practi-
cally no water and is thus particularly suitable as heat insulation for
floors, flat roofs, basement walls, refrigerated and store rooms, and even
in road and rail construction.
The use of insulating materials made from BASF plastics saves fossil
energy resources and significantly reduces CO2 emissions. This makes a
major contribution to climate protection.
BASF offers a complete range of solutions for insulation based on polysty-
rene and polyurethane. Styropor® for the manufacture of rigid polystyrene
foam is an invention of BASF and is now almost a synonym for insulating
board.
The efficiency of Styropor is enormous: In an 80 m2 older apartment
insu lated with Styropor board, it is possible to save 1,120 liters of heat-
ing oil and 3,600 kilograms of CO2 annually. This corresponds to a
re duction of more than 70 percent compared with the heating energy
required for a non-insulated apartment. However, only 973 liters of oil
are needed to produce the Styropor board to insulate the apartment.
Based on cal culations for the whole of Germany, more than 20 million
Construction – Saving energy, conserving resources
Long life and protection against heat and cold conserve resources – possible thanks to products from BASF:
• Neopor® also insulates where space is restricted: e.g., when modernizing older buildings• Styrodur® C is suitable for external insulation at ground level and in areas exposed to compression
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Polyurethanes are energy-efficient all-rounders. As well as helping to save
energy and costs, rigid polyurethane foams offer architects design freedom
and create more living space by enabling thinner construction elements. In
housebuilding, polyurethane is therefore used in many roof, wall and floor
applications. Moreover, Elastopor® and Elastopir® rigid foams are used as
the core material in metal-faced sandwich panels, for example as facade
and roof elements in cold stores and industrial buildings.
Thanks to their outstandings insulating properties, rigid polyurethane foams
are used in many applications, not just in buildings. They are to be found
in almost all the world’s refrigerators and freezers, for instance. In addition,
they are used to insulate hot water tanks and district heating pipes.
Living comfort can also be enhanced by the use of latent heat stores in
plastic microcapsules that can be incorporated in the plaster of buildings.
As temperatures rise, the waxy contents of the capsules melt, thereby
storing the heat.
Basotect®, a flexible open-cell foamed plastic made from melamine
resin provides a pleasant quiet indoor environment due to its high sound
absorption capacity. In the construction sector, Basotect is also used to
insulate solar panels and boilers.
Polyurethanes are not just used as insulating materials in the construction
industry: Elastocoast®, an innovative solution for coastal protection based
on polyurethane has been further developed by BASF researchers. The
result is Elastopave®, a polyurethane system that provides a stable, flex-
ible and porous covering layer for surfaces such as sidewalks and cycle
paths, parking lots and schoolyards.
• Coastal protection with Elastocoast®
• Polyurethane sandwich panels
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Communication – Keeping in touch worldwide
The technologies of the future are only possible thanks
to the properties of plastics: These include their high
mechanical strength, efficient processing techniques
and good insulating properties.
The worldwide networking of communications media has become a
matter of course in just a few years. Business enterprises now rely
completely on global contacts, information circles the globe in seconds,
and private users also benefit greatly from the new technology in their
daily lives. Without plastics none of this would be possible. They are an
indispensable part of communications technology. Video conferences
and webinars eliminate unnecessary travel and help conserve energy.
In mobile telephones and computers, important components in all types
of modern equipment are made from BASF plastics.
Outwardly, they are visible as displays, housings and keyboards, while on
the inside plastics act as supports and anchors to ensure that everything
stays in place. Similarly, plastics provide good electrical insulation. Roof-
mounted satellite dishes are also made of plastic. After all, despite sun,
rain and snow they should continue functioning for years, without rusting,
and above all reliably and fault-free – plastic makes all this possible.
modern information technology has made multi media
communications possible around the globe – and this
is now a basic requirement for the successful function-
ing of the world economy. Plastics are an integral part
of this technology, in computers, telephones or as
satellite dishes.
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The data highway depends on ultra-high performance fiber optic cables.
Here, polymers are already doing valuable service as glass fiber coatings
and will one day probably replace glass fiber completely. Screens and
monitors too cannot manage without plastics. The optical sharpness of
flat panel displays is now improved by a polymer coating. Plastic films
have already replaced TV tubes and the next generation of electronic
devices will also rely on innovations based on plastics.
For fast and reliable communication:
• Telephone plug made from Ultradur®
• Displays, housings and keyboards made from BASF plastics • Glass fiber cable cladding made from high molecular weight Ultradur
Many components in electrical and electronic devices require flame
re tardant properties for safety reasons. BASF offers solutions that take
equal account of safety aspects and environmental protection. The
product range includes plastics with organic or inorganic flame retar-
dants that may contain halogens or be halogen-free depending on the
respective application. In the 21st century, plastics are providing the
basis for revolutionary communication and information technologies.
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games, sports and recreation – more and more peo-
ple are using their leisure time to get out and about
in our highly technological world. hiking, traveling
and a whole range of sporting activities are becoming
increasingly popular. clothing and equipment made
from BaSf plastics are creating new leisure-time
Good shoes are essential for all sporting activities. This is another area
in which polyurethanes and BASF brands like Elastopan® are also widely
employed: They are used to make the soles of football, running and golf
shoes and the shells of ski boots.
Neopolen® P serves as the underbase of long-lasting artificial turf that is
easy on the joints of players. Fibers made of a special grade of Ultramid®
go into the manufacture of T-shirts that exhibit a consistently high level
of UV protection even after they have been worn and laundered several
times, and regardless of whether the garment is wet or dry.
Leisure – Getting closer to nature
Sailing, surfing, skiing, jogging, hiking, cycling – many leisure activities
take place outdoors. BASF plastics help people make the most of their
leisure time – with a positive impact on health and fitness. Plastics are
distinguished by a combination of particularly favorable properties: they
are light, highly flexible, insulate effectively against cold, absorb shock,
and are durable and resistant. Ultralight sailboats, brightly colored surf-
boards, high-strength skis, balls, tennis and golf clubs as well as sports
shoes for all needs are now made from high tech materials.
possibilities and help top athletes to achieve peak
competitive performance.
from surfboards and sports shoes to safety helmets –
BaSf plastics make our leisure time safer and more
attractive. and new applications are constantly being
added.
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No sporting activities without plastics – whether on sand, asphalt, water or snow:
• Kickboard with wheels made from abrasion-resistant PolyTHF®
• Artificial turf with a Neopolen® underbase
• Elastopan® shoe soles offer guaranteed high wearer comfort
• Snowboard binding made from Ultramid®
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Packaging –Thin layers keep things fresh
about one-half of the food produced in developing
countries becomes spoiled, while in Europe only one
to two percent suffers this fate. modern packaging
keeps food hygienic and fresh, protects goods from
damage and provides consumers with important
information. Plastics are particularly eco-efficient
when it comes to packaging. over the years, the
weight of packaging has been steadily reduced so
that more goods can be packaged with less plastic.
Plastics account for 17 percent by weight of all packaging materials.
This might not sound like a lot, but roughly one-half of all commodities
are packaged in plastics. Plastics have so much to offer when used
as packaging. For example, a plastic bag weighs less than 10 grams,
but can be used to carry up to 10 kilograms! A polystyrene pot for 150
grams of yogurt weighs 5 grams, whereas a glass jar for the same
amount weighs 85 grams.
Combining low weight with high performance is the great strength of
plastic packaging. This means that plastics reduce the impact on the
environment in a variety of ways: Their manufacture consumes much
less energy than for conventional materials, and the costs, volume of
waste and greenhouse gas emissions are also much lower. And lighter
packaging also saves fuel during transport. It is therefore no surprise
that plastic packaging also looks good in ecobalance calculations. Back
in 1985, a study commissioned by the German Federal Environmental
Agency showed that the manufacture of a plastic carrier bag places a
smaller burden on the environment than the manufacture of a paper
carrier bag. Studies conducted for yogurt pots, polyethylene sleeves as
milk packaging and polyethylene bags for fruit came to similar conclu-
sions.
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Example: Germany
Figures in percent
pack-agingweight
398
100
Consequences of packaging without plastics
alternative packaging materialsplastics packagings
manu-facturingcosts
100
189
garbagecollectionvolume
161
100
150
100
productionenergy
195
100
green-house gasemissions
Source: Gesellschaft für Verpackungsmarktforschung mbH ( GVM ) Gesellschaft für umfassende Analysen ( GUA )
The thinner, the easier on resources:
• Styropor® crates for the safe transport of food• Cling film made from Ecoflex® is biodegradable• Paper cup coated with biodegradable Ecovio® FS Paper
Various types of film are particularly effective as packaging materials.
Although they are usually only a few hundredths of a millimeter thick,
they protect foods from oxygen, keep moisture out and stop flavors
and fragrances from escaping. Composite films especially that consist
of several ultrathin layers (e. g., polyethylene and Ultramid®) combine
these properties to optimum effect. But the potential uses of plastics
have not yet been exhausted: Styroflex® developed by BASF, for exam-
ple, performs just as well as conventional packaging but uses even less
material, thus making a further contribution to waste prevention and
eco-efficiency. BASF’s biodegradable products Ecoflex® and Ecovio®
extend the range for special applications.
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Automotive Construction
Electrical Engineering Communication Packaging
Toys, Sports and Leisure Household
Mechanical Engineering Construction
Medical Technology
Engineering plastics
Ultradur® (PBT)
Ultraform® (POM)
Ultramid® (PA)
Ultrason® (PESU, PPSU, PSU)
Foams
Basotect®
E-por®
Neopolen® (EPE, EPP)
Neopor® (EPS)
Palusol®
Styrodur® C (XPS)
Styropor® (EPS) / Peripor® (EPS)
Polyurethanes
Cellasto®
Elastollan®
PU basic products
PU systems
Biodegradable plastics
Ecoflex® / Ecovio®
Overview – Industries and products
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Automotive Construction
Electrical Engineering Communication Packaging
Toys, Sports and Leisure Household
Mechanical Engineering Construction
Medical Technology
Engineering plastics
Ultradur® (PBT)
Ultraform® (POM)
Ultramid® (PA)
Ultrason® (PESU, PPSU, PSU)
Foams
Basotect®
E-por®
Neopolen® (EPE, EPP)
Neopor® (EPS)
Palusol®
Styrodur® C (XPS)
Styropor® (EPS) / Peripor® (EPS)
Polyurethanes
Cellasto®
Elastollan®
PU basic products
PU systems
Biodegradable plastics
Ecoflex® / Ecovio®
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EnGInEErInG PLaSTICS
Overview of BaSF plastics
ulTraform® (Pom)
www.plasticsportal.eu/ultraform ultraplaste.infopoint@basf.com
High rigidity and stiffness Good resilience properties Excellent resistance to chemicals Outstanding sliding friction properties
ulTradur® (PBT)
www.ultradur.de ultraplaste.infopoint@basf.com
High rigidity and strength Very good dimensional stability under heat Exceptional resistance to weathering Low water absorption
ulTramid® (Pa)
www.ultramid.de ultraplaste.infopoint@basf.com
High strength and stiffness Excellent toughness Good resilience properties Easy processing
ulTramid® (Pa) for ExTruSion
www.polyamides.basf.com extrusion.ultramid@basf.com
Outstanding mechanical properties Puncture resistance High transparency Oxygen, flavor and aroma barrier Heat resistance Thermoformability
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EnGInEErInG PLaSTICS
ulTramid® forfiBErS (Pa6)
Tenacity Softness Abrasion resistance Elastic recovery Outstanding processing properties
www.polyamides.basf.com
ulTraSon® (PESu, PPSu, PSu) High stiffness Very good mechanical strength Very high long-term service temperature Excellent hydrolysis resistance
www.ultrason.de ultraplaste.infopoint@basf.com
BaSoTEcT®
E-Por®
www.basotect.com basotect@basf.com
www.e-por.basf.com e-por@basf.com
FOaMS
Melamine resin foam Low weight High sound absorption capacity Good thermal insulation properties High temperature resistance Flame-resistant Safe fire behavior
Viscoelastic, crack-resistant foam Appealing haptic and optical properties Can be stored, processed and recycled like classical Styropor® First choice for protection of high value products
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Overview of BaSF Plastics
FOaMS
nEoPolEn® P (EPP)
www.neopolen.com neopolen@basf.com
Unchanged high energy absorption after repeated impact load Molding density adjustable to meet specific requirements Resistance against chemicals Free from propellant gases and other chemical blowing agents
nEoPolEn® E (EPE)
www.neopolen.com neopolen@basf.com
Good cushioning effect Excellent recovery Resistance against chemicals Low water absorption
nEoPor® (EPS)
www.neopor.de neopor@basf.com
Up to 20 % better insulation Up to 50 % lower use of materials than conventional EPS
PEriPor® (EPS)STyroPor® (EPS)
www.neopor.de neopor@basf.com
Excellent thermal insulation capacity Imperviousness to moisture Outstanding impact absorption Low weight Peripor: Particularly suitable for applications exposed to compressive load High compressive strength
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FOaMS
STyrodur ® c (xPS)
www.styrodur.com styrodur@basf.com
Hydrophobic insulation material with a high compressive strength Styrodur® C is synonymous with XPS in Europe Environmentally friendly – contains air as cell gas instead of blowing agent
PaluSol®
www.palusol.com palusol@basf.com
Suitable for applications in fire doors, bulkheads and security cabinets Silicate-based, non-combustible fire-protection panel Low response temperature Low component thickness
PaluSol® Sw
www.palusol.com palusol@basf.com
Consists of Palusol® panels and high-density fiberboards ( HDF ) Suitable for applications in panel fire doors Low response temperature Cooling effect Low component thickness Tested fire resistance up to 90 minutes
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POLYUrETHanES
Overview of BaSF Plastics
cEllaSTo®
www.cellasto.de cellasto-eu@basf.com
Volume compressible Absorbs noise and vibrations Suitable for confined spaces Long service-life Improves driving comfort and dynamics Highly loadable
coSyPur®
www.pu.basf.eu pu-blockweichschaum@basf.com
Extraordinary elasticity Exceptional air-permeability Excellent long-term use properties Low emissions Molding densities from 40 to 250 kg /m³ Adjustable rigidity and recovery properties Breathable Good continuous characteristics
ElaSTocoaST®
www.elastocoast.com elastocoast-info@basf.com
Durable Open-cell Porous structure Reduces wave power Optimum adhesion of the stones to contact points Easy and quick processing Environmentally friendly High impact resistance Maintains cavities
ElaSTocoaT®
www.pu.basf.eu pu-spezialsysteme@basf.com
Permanently elastic No manual dosing necessary Heat and weather-proof Long-lasting Noise-absorbing Hardens quickly Scratch-proof Wear-resistant Easy to process
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POLYUrETHanES
ElaSTocool®
www.pu.basf.eu pu-hartschaum@basf.com
Extremely high insulation Low heat conduction Low weight High energy-saving potential
ElaSToflEx® w
www.pu.basf.eu pu-spezialsysteme@basf.com
Excellent resilience Outstanding durability Broad freedom of design Recyclable Excellent seating comfort Variable thickness Ergonomic molding Absorption of noise and vibration Easy processing Can be produced in various hardnesses
ElaSToflEx® E
www.pu.basf.eu pu-spezialsysteme@basf.com
High stability and heat-related dimensional stability Excellent stone chip resistance Low wall thickness possible Short ex-mold time Extremely light Highly sound and vibration-absorbent Good adhesion to the carrier material
ElaSTocorE®
www.pu.basf.eu pu-spezialsysteme@basf.com
Superior performance Impact-proof because the elastomer core can better spread and absorb the forces acting on the components Vibration-absorbing Improved fatigue and corrosion resistance Highly durable
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POLYUrETHanES
Overview of BaSF Plastics
ElaSTofoam®
www.pu.basf.eu pu-blockweichschaum@basf.com
Soft, elastic and highly abrasion-resistant Mechanical and chemical resistance Elastic even after long-term use
ElaSToliT®
www.pu.basf.eu pu-spezialsysteme@basf.com
High impact strength Distinctive rigidity Narrow wall thickness Boundless design freedom High surface quality Optimum flow properties Quick removal from mold Very easy processing Elastic Good bending strength
ElaSToPan®
www.pu.basf.eu pu-spezialsysteme@basf.com
Very comfortable to wear Good absorption features Elastic Long-lasting Good adherence to surface varnish Toughness comparable to wood
ElaSTollan®
www.elastollan.com pu-elastomere@basf.com
Lightweight Adjustable hardness Transparent despite high wall thickness Good working qualities High abrasion and cold resistance Available in Shore hardnesses 98A to 64D High flexibility in the cold UV-resistant
26
POLYUrETHanES
ElaSToPaVE®
www.pu.basf.eu pu-spezialsysteme@basf.com
High compressive strength No rut formation Water and air-permeable Temperature-resistant Easy processing Frost-proof
ElaSToShorE®
www.pu.basf.eu pu-spezialsysteme@basf.com
Excellent thermal insulation Not compressible
ElaSToPor®
www.pu.basf.eu pu-insulation@basf.com
High insulation Good adhesion to other materials Excellent temperature constancy Lightweight Pressure-resistant Easy processing Meets high structural requirements Extremely low thermal conductivity
ElaSToPir®
www.pu.basf.eu elastopir-eu@basf.com
Excellent fire protection features Superior thermal and mechanical features Easy processing
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POLYUrETHanES
EcoflEx®
EcoVio®
www.plasticsportal.eu/ecoflex plas.com@basf.com
www.ecovio.com plas.com@basf.com
BIODEGraDaBLE PLaSTICS
Overview of BaSF Plastics
ElaSToSKin®
www.pu.basf.eu pu-spezialsysteme@basf.com
Low odor Low fogging and emission levels (below VDA norm 278) Easy to process Environmentally friendly
ElaSTuran®
www.pu.basf.eu pu-spezialsysteme@basf.com
High dynamic resilience Top mechanical stability Low friction levels Extremely low deformation High flexibility
Enabling polymer for bio degradable compounds Compostable Certified as biodegradable according to DIN EN 13432 Petrochemical based Complies with food safety requirements
BASF’s product family for biodegradable compounds Consists of Ecoflex® and polylactic acid (PLA) Compostable Certified as biodegradable according to DIN EN 13432 Complies with food safety requirements
28
DESIGnFaBrIK TM
www.designfabrik.basf.de designfabrik@basf.com
Surrounded by pipelines and technical plants, the designfabrikTM is located in the heart of BASF’s parent site in Ludwigshafen, Germany. Here the industrial designers of BASF advise customers and designers concerning design in plastics. They help with the initial material selection and a plas-tic appropriate component design or with choosing an adequate process technology – thus they can bridge the gap between the world of designers and the world of plastics. Once the projects have reached an advanced stage, if necessary, they also arrange contacts with other BASF plastic specialists.
designfabrikTm service package: Finding suitable materials for each design idea Choosing the right processing method Developing a design
suitable for plastics Color library with 20,000 colors Large variety of surface textures
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Sixty percent of all materials made from plastics
have a life of over eight years. one-quarter have
already reached the end of their lifetime after one
year. But used plastics are also a valuable source
of raw materials. recovery of waste plastics must
There are four approaches to the recovery of plastics: thermal recovery,
mechanical recycling, organic recycling and feedstock recycling. Which
of these approaches is used depends on the type of plastics and the
composition of the waste streams containing the plastic. Eco-efficiency
studies can help decide which method is most appropriate.
Energy recovery ( incineration with recovery of energy)Almost all post-consumer plastics – whether separated according to
polymer type or mixed, clean or with impurities – can be used to re -
cover energy because all plastics have a high calorific value. Most
plastics contain about as much energy as crude oil. Clean incineration
with energy recovery in suitable efficient plants reduces the burden
on the environment and conserves fossil fuels.
Mechanical recyclingIf large amounts of homogeneous, uncontaminated scrap waste is
available, for example in production and processing plants or from
industrial packaging, the plastic can be remelted to produce new
molded components. With more complex products, the effort required
for dismantling, sorting, cleaning and processing limits the benefits of
mechanical recovery.
Organic recyclingOrganic recycling is also an option for biodegradable plastics. The BASF
products Ecoflex® and Ecovio® have been developed primarily for appli-
cations such as shopping bags and bags for organic waste, which –
together with biowaste – can be transformed into valuable compost in
an industrial composting facility.
take equal account of environmental, economic and
technical aspects.
in germany, nearly 80 percent of all waste plastics
are now recovered. in Europe as a whole, the rate is
almost 50 percent.
recovery –The end is just the beginning
• Telephone housings and granules recovered from them for the production of plastics containing recycled material
• Engine cover made from mechanically recycled polyamide
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The recovery of plastics
Feedstock from oil
5% *Plastic materials
Consumer products
Landfill
Post-Use plastics
90 % *
Recycling
energyrecovery
* worldwide
mechanicalrecycling
feedstock recycling
Feedstock recyclingMixed plastic wastes can also be reduced by chemical means to their
original components which can then be re-used as raw materials. Thus,
mixtures of different and even contaminated plastics can also be pro-
cessed. The resulting raw materials can then be used to manufacture
new material to the same standard as if it were made from crude oil,
while conserving fossil fuel.
As a major plastics manufacturer, BASF has done pioneering work in
designing recovery options for wastes containing plastics by develop-
ing groundbreaking recovery methods. Together with companies in the
plastic manufacturing industry and their customers, BASF continues
to participate in various activities to open up new options for recover-
ing waste containing plastics that are viable in both environmental and
economic terms.
rEc
oVE
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– T
hE
End
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ThE
BEg
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Degradation of Ecoflex® in the first week … … in the second week … … and in the fourth week
31
Dialogue: Plastics – Opportunities for the future
BaSf manufactures plastics that combine high ef-
ficiency with low energy requirements and that have
a broad range of properties. as a result, we make a
significant contribution to sustainable development
and to securing basic needs and increasing the
standard of living.
The human race will only be able to survive in the
long term if it can develop sustainable forms of living
and economic activity. The efficient use of resources is
one of the most important goals. in many areas of life,
plastics are already playing a major role in reducing
the eco-burden, conserving resources and preventing
climate change. This trend will become even more
pronounced in future.
32
In the transport sector, plastics allow the construction of lighter vehi-
cles, with resulting fuel savings and a reduction in emissions.
In the building industry, high performance insulating materials made
from plastic help reduce heat loss in houses and substantially reduce
oil and gas consumption. Low energy houses will soon be the norm.
They not only economize on raw materials but also reduce the output
of carbon dioxide.
But not only durable plastic articles help to conserve resources. In the
field of packaging in particular, the use of other materials often con-
sumes more energy and has a greater impact on the environment. As
their performance increases, plastics will be used even more widely
and will meet the desired packaging requirements while requiring even
fewer resources.
Plastics are likely to become established wherever they are more eco-
efficient than other materials or where they open up completely new
applications. They help achieve sustainable development and the oppor-
tunities are far from exhausted. New ideas are now required to over-
come ingrained attitudes.
BASF is making its contribution by developing increasingly effective
plastics that can be produced with less energy and that satisfy the high
demands of customers and consumers as well as reducing the burden
on the environment.
The facts certainly speak for the benefits of plastics. But perhaps you
have questions about BASF products or about the environmental perfor-
mance of plastics in general. If so, please feel free write to us or give
us a call – we would be happy to provide you with more information
and hear your ideas, wishes and comments.
dia
log
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Pla
STi
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–
oP
Po
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iES
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hE
fuTu
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List of abbreviations & Contact
EPE Expanded polyethylene PPSU Polyphenylsulfone
EPP Expanded polypropylene PS Polystyrene
EPS Expandable polystyrene PSU Polysulfone
PA Polyamide PU, PUR Polyurethane
PBT Polybutylene terephthalate TPU Thermoplastic polyurethane
PES, PESU Polyethersulfone XPS Extruded polystyrene
POM Polyoxymethylene
list of abbreviations
34
You can find this brochure and further information on BASF’s plastics on the Internet at:
www.plasticsportal.net or www.basf.com/productfinder
request of brochures:
BASF SE
KT / K, F 204
67056 Ludwigshafen
Fax: + 49 621 60 - 49497
E-mail: plas.com@basf.com
liS
T o
f a
BB
rEV
iaTi
on
S &
co
nTa
cT
contact us by post, telephone or e-mail:
BASF SE
Plastic Affairs & Communications
PO / K, E 100
67056 Ludwigshafen
Phone.: + 49 621 60 - 42301
E-mail: dialog.kunststoffe@basf.com
Note
The data contained in this publication are based on our current knowledge and experience. In view of the many factors that may affect processing and application of our prod-
uct, these data do not relieve processors from carrying out own investigations and tests; neither do these data imply any guarantee of certain properties, nor the suitability
of the product for a specific purpose. Any descriptions, drawings, photographs, data, proportions, weights etc. given herein may change without prior information and do not
constitute the agreed contractual quality of the product. It is the responsibility of the recipient of our products to ensure that any proprietary rights and existing laws and legis-
lation are observed. ( December 2011 )
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