Post on 04-Jan-2016
transcript
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CO2 COOLING
CONSTRUCTION
05.02.2013Andrea d'AURIA PH / DT-DI / GAS
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Status of orders
Drawing for construction
Construction
Control and validation
Expected delivery
05.02.2013Andrea d'AURIA PH / DT-DI / GAS
Summary
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We sent since June 2012, more than 70 orders for an amount exceeding 300’000 chf.
All main component have been tested before .
The choice and the purchases of certain component has been long, due to their technical specifications: -40 degrees, pressure around 160 bars etc…
But today we have received all the component
Some pictures of components :
.
Status of orders
05.02.2013
Manifold pneumatic valve
Safety valve
PlantPneumaticvalve
Andrea d'AURIA PH / DT-DI / GAS
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DrawingsThe 3D drawing are not adapted for the construction. To support the construction N. Siegrist designed and quoted from the CATIA model all the different pieces of the 2 modules.
In total more than 60 drawings 2D have been created to start the construction :
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
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THE CONSTRUCTION
We started the construction 2 months ago, separating in 2 modules The project:
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
The plant
The manifold
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Each module are composed of 2 sets :
THE CONSTRUCTION
The support and box The component and piping
Plant
Manifolds
Manifolds Plant
05.02.2013
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THE CONSTRUCTION :BOXES
The 2 boxes have been sent to an external factory for machining holes :
Sise: 1360 x 1000 x 1040mm
Sise: 1200x900x2000mm
During this time we built the 2 internals support
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
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Considering the number of component received.We started to built the manifold.
THE CONSTRUCTION :SUPPORTS
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
Manifolds
Plant
The frame has been built by Lyon Institute.
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We started to put the components on the support and weld the pipes.
We built a temporary template, fixed on the top of the support to install andadjust the pipe in the final position.
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
THE CONSTRUCTION :MANIFOLD
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THE CONSTRUCTION :MANIFOLD
Back view
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One supply assembly
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
THE CONSTRUCTION :MANIFOLD
Side view
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THE CONSTRUCTION :PLANT
Sides view
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THE CONSTRUCTION :FINAL ASSEMBLY
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CONTROL AND VALIDATIONThe security decided that 100% of the welding should have a visual check
and 10 % of each size should have a x ray control.To be sure that all the welding are correctly controlled, we have created a
numbering of each pipe.
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
A drawing of each pipe has been done.
Each drawing contain all the welding with their numbering
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CONTROL AND VALIDATIONMain drawing for each pipe with numbers
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
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CONTROL AND VALIDATIONAll the data are put in a common table where we found all the
numbers and date of control
TUBE N°SOUDURE
N°DATE
TAILLE TUYAUXCONTRÔLE
VISUELREPARATION X-RAY
6 mm12
mm1" OK NOK OK NOK OK NOK
CSMC_TIF_SA01
01 1 02 1 03 1 04 1 05 1 06 1 07 1
CSMC_TIF_SB01
01 1 02 1 03 1 04 1 05 1 06 1 07 1
CSMC_TIF_SC01
01 1 02 1 03 1 04 1 05 1 06 1 07 1
CSMC_TIF_SD01
01 1 02 1 03 1 04 1 05 1 06 1 07 1
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
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EXPECTED DELIVERY
Andrea d'AURIA PH / DT-DI / GAS 05.02.2013
The two boxes delivery are expected middle of February.
We’ll install the manifold support with the component inside of the box and weld the last pipe.
End of February the manifold module should be completly finished and tested:
leak test and pressure test done.
The construction of the plant will start end of February until end of March.
The final installation at the TIF: connections and commissioning will start middle of April.