Control of Nitrification at Willmar, MN. John T. O’Connor Bart Murphy Tom O’Connor.

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Control of Nitrification at Willmar, MN

John T. O’ConnorBart Murphy

Tom O’Connor

Willmar Municipal Utilities - Water System

Supt. of Water Bart Murphy - (612) 235-4422

Water Sources Southwest Wells, Northeast WellsTreat. Plants Southwest Plant, Northeast Plant

Treatment Packed Tower Aeration, Permanganate Oxidation of Mn, Pressure Greensand Filtration, Chloramination, Fluoridation

Population 22,000 (1995)Production 3.4 mgd (avg.) 6.9 mgd (peak)

Southwest and Northeast Treatment PlantsSouthwest and Northeast Treatment Plants

Willmar’s Tower Willmar’s Tower AeratorsAerators

Aerated Water pH ≥ 8.0Aerated Water pH ≥ 8.0

Willmar staff haveWillmar staff have

developed a developed a freezingfreezing

techniquetechnique for cleaning for cleaning

plastic media plastic media

in the tower aeratorin the tower aerator

Willmar, MNWillmar, MN pH = 7.5 ;Temperature: 5 - 15 °CSource Water Alk.= 400 - 441 mg CaCO3 equiv. / l

Ca = 150 - 260 mg CaCO3 equiv. / l

Ammonium Ion 3.2 mg N / l (NE) ; 2.5 mg N / l (SW)

Iron Removal 1.67 0.00 mg Fe / lMn Removal 0.109 0.05 mg Mn / l

Lead (1992) < 5 to 43 µg Pb / l Copper (1992) < 0.50 to 7.0 mg Cu / l

Corrosion Control Treatment: Aeration to increase pH from 7.5 to

8.1

Uniform, Smooth, Colored Deposits in Copper Pipe

Optimum Copper Corrosion Control Treatment Optimum Copper Corrosion Control Treatment (OCCT)(OCCT)

pH / alkalinity to decrease solubility of metal carbonates, oxides

calcium to increase calcium carbonate supersaturation,

deposition

polyphosphate to cause formation of phosphate films on mains and plumbing silicate to promote formation of

protective silicate films

Copper Pipe Test Loops

and

Copper Pipe Test Sections

Sampling Copper Pipe Test LoopsSampling Copper Pipe Test Loops

Copper Pipe SectionsCopper Pipe Sections

MgO ColumnsMgO Columns

Copper Pipe Loops

On-Site Studies - an Opportunity for Mutual EducationOn-Site Studies - an Opportunity for Mutual Education

The War Room – Studies were plannedThe War Room – Studies were plannedbased on the previous day’s resultsbased on the previous day’s results

Microscopic Enumeration of Total Bacteria

Tap 3 4 5 8 9 13 25 36 49 Main0

2

4

6

8

10

12

Sequential Household Tap Sampling at Bart Murphy Residence

Copper

NH4+

Sequential Sample, 250 ml Aliquot

Chloramine

Dissolved Oxygen

Bacterial Cells

BB

B

B

B

BB

B

B

B

B

BB

B B

BB

0

1

2

3

0 1 2 3 4 5 6

Chloramine Consumed, mg Cl/l

1.3 mg Cu/l Copper Action Level

B

B

B BB

J

J

JJ

J

0

1

2

3

0 30 60 90

Time of Contact, minutes

B Copper, mg Cu/l

J Chloramine, mg Cl/l

Control StrategyControl Strategy

• • Control nitrifying bacteria in the distribution system.Control nitrifying bacteria in the distribution system.

• • Control formation of nitrite during distribution.Control formation of nitrite during distribution.

• • Control the loss of chloramine in distribution system.Control the loss of chloramine in distribution system.

• • Reduce concentration of chloramine applied as a Reduce concentration of chloramine applied as a

distribution system residual.distribution system residual.

Ozone Generator and Ozonation Pilot Plant Oxygen Cylinder; Ozone generator; Pump, Injector and Contactor Degassing Separator; Ozone Destruct Column (wall-mounted, black)

Two Greensand Filter Columns (black) in Series;

Clear Well (white)

AeratedAerated

Iron Iron OxidesOxides

Well Well Water Water SourceSource

Ozonated Ozonated and Filteredand Filtered Ozonated Ozonated

PermanganatePermanganate

Magnesium Oxide for pH Adjustment;Magnesium Oxide for pH Adjustment;Acceleration of Kinetics of OzonationAcceleration of Kinetics of Ozonation

Oxidation ofAmmonium Ion by ozone is acceleratedBy high pH and alkalinity

The addition of MgO particlesprovides pin-point regions of high pH

B

B

B

B

B

J

J

0

1

2

3

0 60 120 180

milligrams / liter

Time after Ozonation, minutes

Ammonium Ion

Ozone

Ozone and Ammonium Ion Persistence

0

2

4

6

8

10

12

14

0 5 10 15 20 25 30

Chlorine Applied, mg Cl/l

Combined ChlorineResidual (Chloramine)

"Free"Chlorine, HOCl

NH2Cl

N2

0

1

2

3

4

5

6

7

8

9

10

0 2 4 6 8 10 12 14 16 18 20 22 24

Chlorine Applied, mg Cl/l

Total Chlorine

Free Chlorine

Chloramines

Ammonia-N

Nitrate-N

0

0.5

1

1.5

2

2.5

3

3.5

0 5 10 15 20

Chlorine Contact Time, Minutes

20 mg Cl/l

23 mg Cl/l

25 mg Cl/l

Breakpoint Breakpoint Ammonium Ammonium Reduction Reduction

Treatment (BART)Treatment (BART)

Chlorine Injectors for Increased Application of Chlorine Gas

2.4

0.02

-

8

0

1.16

1.56

7.6

0

0.76

1.01

7.6

1.92

0.14

3.12

8.02

1.96

0.13

3.18

8.07

0.93

0.17

2.48

8.1

-

0.14

2.44

-

AeratorEffluent

#1:BART

Influent

#1:BART

Effluent

#2:Chloramine

Influent

#2:Chloramine

Effluent

CombinedPlant Effluent

Clearwell

2.4

0.02

-

8

0

1.16

1.56

7.6

0

0.76

1.01

7.6

1.92

0.14

3.12

8.0

1.96

0.13

3.18

8.1

0.93

0.17

2.48

8.1

-

0.14

2.44

-

NH4+

Free Chlorine

Total Chlorine

pH

AeratorEffluent

#1: BARTInfluent

#1: BARTEffluent

#2: ChloramineInfluent

#2: ChloramineEffluent

CombinedPlant Effluent

ClearwellSouthwest

Plant

2.11

0.13

0.001

14

9

7.46

-

-

-

2.11

0.14

0.001

14

10

-

-

-

-

0.006

0.03

0.001

4

10

7.57

0.0

1.50

0.80

0.005

0.08

0.001

3

10

8.03

2.0

-

-

-

-

-

-

-

-

1.0

2.12

0.11

Fe, mg/l

Mn++, mg/l

H2S, mg/l

Color, Pt-Co

Temp. °C

pH

NH4+ , mg N/l

Total Cl, mg Cl/l

Free Cl, mg Cl/l

Influent Aerated #1: BART#2: Chloramine

+ KMnO4#1 + #2: FinishedSouthwest Plant

after BART

18

26

25

3

3

3

10

10

10

11

10

10

27

31

BART-12/7/96

BART-12/8/96

BART-12/9/96

Chloramine-12/7

Chloramine-12/8

Chloramine-12/9

Combined-12/7

Combined-12/8

Combined-12/9

Clearwell-12/7

Clearwell-12/8

Clearwell-12/9

College Sys.-Near

College Sys.-Far

Total THM,µg/l

SouthwestPlant

B

B

B

B B BB

B

B

B

B B

J

JJ

J

J

J

J

J

J

J

JJ

H HH

H H H

H

HH H

H

H

F F

F

F F

F

FF

F

FF

F

Ñ

ÑÑ

Ñ ÑÑ

Ñ Ñ

Ñ

Ñ Ñ

Ñ

É

É

É É É É

É

ÉÉ

ÉÉ

É

ÇÇ

Ç Ç Ç

Ç

Ç Ç

Ç Ç

Ç

Ç

Å

ÅÅ

Å Å ÅÅ

Å

Å ÅÅ Å

M

M

M

M M

M M

M

MM

M

â

â

ââ â

ââ

â â

â

â

Ö

ÖÖ

Ö Ö ÖÖ

Ö

Ö ÖÖ Ö7

7

7

7 7

77

7

77

7

7

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

1

2

3

B 1

J 4

H 7

F 9

Ñ 11

É 12

Ç 13

Å 14

M 17

â 18

Ö 24

7 30

Monitoring Stations

Willmar Distribution System Ammonium Ion after BART

Average SWP Influent

B

BB

B B B B BB B

B B

B

B

B

BB B

BB

B B B BDec Jan Feb Mar Apr May June July Aug Sept Oct Nov

0

1

2

3

4

Range of Ammonium Ion Concentrations after BART

Average Southwest Plant Influent

Average Northeast Plant Influent

Average of 12 Distribution

SystemSampling Sites

B BB

B BB

B BB B

BB

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

1

2

3

4

Average Ammonium Ion Concentration after BART

Average SWP Influent

Average NEP Influent

Average of 12 Distribution System Sampling Sites

SWP BART Effluent

B

B

B

B B

J

J

JJ

JH H H H H

F

F

F FF

ÑÑ Ñ Ñ

ÑÉÉ

ÉÉ É

Ç Ç Ç Ç ÇÅÅ

ÅÅ

ÅM

M MM M

â

ââ â â

Ö

ÖÖ Ö Ö

77

7

7 7

Dec Jan Feb Mar Apr0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

B 1

J 4

H 7

F 9

Ñ 11

É 12

Ç 13

Å 14

M 17

â 18

Ö 24

7 30

Sampling Station

Distribution System Nitrite Ion - Willmar, MN

B

B

B

B B B B

B

B B

B B

J

J

JJ

JJ

J

JJ J

JJ

HH H H H H

HH

H HH H

F

F

FF

F F FF F F

F F

ÑÑ

Ñ ÑÑ Ñ

Ñ Ñ

Ñ ÑÑ Ñ

ÉÉ

ÉÉ É

É

ÉÉ

ÉÉ É

É

Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç Ç ÇÅÅ

ÅÅ

Å Å

ÅÅ

ÅÅ Å ÅM

M MM M

MM M M M M M

â

ââ â â â â

â ââ â â

Ö

Ö

Ö Ö Ö Ö Ö Ö Ö Ö Ö Ö

77

7

7 7

77 7

7

77

7

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov

0

0.4

0.8

1.2

1.6

B 1

J 4

H 7

F 9

Ñ 11

É 12

Ç 13

Å 14

M 17

â 18

Ö 24

7 30

Monitoring Stations

Distribution System Nitrite Ion after BART, Dec. '96 - Nov. '97

USEPA MCL: 1 mg N / l

B

B

B BB B

B B

B BB B

B B B B B B B B B B B BDec Jan Feb Mar Apr May June July Aug Sept Oct Nov

0

0.4

0.8

1.2

1.6

Range of Nitrite Ion Concentrations after BART - Willmar, MN

USEPA MCL

B

B

B B B BB B B B

B B

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

0.2

0.4

0.6

0.8

1.0

Average of Nitrite Ion Concentrations after BART

USEPA MCL

B

B

B

BB

J

J

JJ

JH H

H HH

F

F

FF F

Ñ ÑÑ

Ñ ÑÉ

É

É ÉÉ

Ç ÇÇ

Ç Ç

Å ÅÅ

ÅÅ

M

MM

MM

â

ââ

ââ

ÖÖ

ÖÖ Ö

77

7

77

Dec Jan Feb Mar Apr0

0.5

1

1.5

2

2.5

3

3.5

B 1

J 4

H 7

F 9

Ñ 11

É 12

Ç 13

Å 14

M 17

â 18

Ö 24

7 30

Sampling Station

Distribution System Nitrate Ion - Willmar, MN

B

B

B

BB

BB

B

BB B

B

J

J

JJ

J

J

J

J

JJ

J JH H

H HH H

H HH H H H

F

F

FF F F F F

FF

FF

Ñ ÑÑ

Ñ Ñ

ÑÑ

ÑÑ Ñ Ñ

ÑÉ

É

É ÉÉ

ÉÉ

É

É ÉÉ

ÉÇ Ç

ÇÇ Ç

ÇÇ

ÇÇ Ç Ç

Ç

Å ÅÅ

ÅÅ

ÅÅ

Å ÅÅ

Å ÅM

MM

MM

M M M M M M M

â

ââ

ââ

â â ââ â â

âÖ

Ö

ÖÖ Ö

ÖÖ

ÖÖ

Ö Ö Ö

77

7

77

77

77

77

7

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

0.5

1

1.5

2

2.5

3

3.5

B 1

J 4

H 7

F 9

Ñ 11

É 12

Ç 13

Å 14

M 17

â 18

Ö 24

7 30

Monitoring Stations

Distribution System Nitrate Ion after BART, Dec. '96 - Nov. '97

B

B

BB B B

BB

BB B B

BB

B B B BB

B B B B B

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

0.5

1

1.5

2

2.5

3

3.5

Range of Nitrate Ion Concentration after BART - Willmar, MN

B

B

BB B B

BB B B

BB

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

0.4

0.8

1.2

1.6

Average Nitrate Ion Concentration after BART

BB

B

B

B

B

BB

B

B

BB

J

J J

J

J

J

J

JJ

J

J

J

HH

H

H

H

H

H

H HH

H

H

F

FF

F

F

F

F

FF

FF

F

Ñ Ñ

Ñ

ÑÑ

Ñ

ÑÑ

ÑÑ

Ñ

Ñ

É

É

É

É

ÉÉ

É

ÉÉ

É

ÉÉ

Ç

ÇÇ

Ç Ç

Ç

Ç

Ç Ç Ç

Ç Ç

Å

ÅÅ

Å

ÅÅ

ÅÅ

Å Å Å Å

M

M

M

M M

MM

M MM

M

M

â

â

â

â

â

â

ââ

ââ

â

â

Ö

Ö

ÖÖ

ÖÖ

Ö

ÖÖ

Ö

Ö

Ö

77

7

7

7

77

7

7

7 7

7

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

1

2

3

B 1

J 4

H 7

F 9

Ñ 11

É 12

Ç 13

Å 14

M 17

â 18

Ö 24

7 30

Monitoring Stations

Distribution System Chloramine after BART

Target: Minimum Chloramine = 0.5 mg Cl/l

B

BB

BB

B BB

BB

BB

B

BB

B

BB

BB

B B B B

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

0.5

1.0

1.5

2.0

2.5

3.0

Range of Chloramine Concentrations after BART

Target: Minimum Chloramine = 0.5 mg Cl/l

Chloramine Application at SWP reduced from 2.8 to 1.8 mg Cl/l

BB B

B

B

B

BB

BB

B B

Dec Jan Feb Mar Apr May June July Aug Sept Oct Nov0

0.5

1

1.5

2

Average Chloramine Concentrations after BART

Target: Minimum Chloramine = 0.5 mg Cl/l

SWP Finished Water Chloramine = 1.8 mg Cl/l

BARTBreakpoint Ammonia Reduction Treatment

• Persistent disinfectant residuals

• Suppression of nitrite ion formation

• Avoidance of excessive trihalomethanes

• Enhanced manganese removal

• Reduction of true natural color = ozone

Back Road to Willmar’s East PlantBack Road to Willmar’s East Plant