Post on 01-Mar-2018
transcript
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 1/14
JNK HEATERS CO. LTD.
UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00
COMPONENT: S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+
1. I,'%"',:
This doument defines the scope of work for procurement, fabrication, modularization, material
handling (Raw and completed modules) for PFR HEATER - S!"# $ T!#e
PFR HETER (!"!#FF#"$$! %&)
2. Reee,"e D!,&/ D'"%e,&
S. N'. D!,/ D'"%e, N' D!, D'"%e, Te Rev
E' ocuments
! *+*#!"!#$*#+"#$!$$ &
" *+*#!"!#$*#+"#$"$! eneral rrangement -ross section . Plan &
/ *+*#!"!#$*#+"#$"$"eneral rrangement ong section . Plan
&
+ *+*#!"!#$*#+"#$"$/ eneral rrangement of Plans#' &
* *+*#!"!#$*#+"#$"$+ eneral rrangement of Plans#'l &
0 *+*#!"!#$*#+"#$"$* eneral rrangement 1tack . Plans &
2 *+*#!"!#$*#+"#!"$0 'ntermediate Tube 1heet . Tube 1heet &racket &
3 *+*#!"!#$*#+"#$"$2 1tr 4ember -onfiguration Frame etail &
5 *+*#!"!#$*#+"#$!"$ PH 16stem ucting a6out Plans#! &
!$ *+*#!"!#$*#+"#$!"! PH 16stem ucting a6out Plans#" &
!! *+*#!"!#$*#+"#$!"" PH 16stem ucting Ele7ation#! &
!" *+*#!"!#$*#+"#$!"/ PH 16stem ucting Ele7ation#" &
!/ 0#!2#$$$! +
!+ 0#!2#$$$" *
!* 0#!2#$$$/ 1tandard 1pecification of -oil 8ork for Fired Heater +
!0 0#20#$$$! /
!2 *+*#555#$*#+"#1P#!" $
!3 2#!2#$+*+ . 2#!2#$+** 1tandard 1teel adder details /
!5 2#!2#$+0! 1tandard 1teel Handrail details /
"$ 2#!2#$+*0 1tandard 1teel 1tair details /
"! 0#3!#$$$! . 0#3!#$$$" 1tandard 1pecification of P4' "
"" Painting 1pecification
"/'nspection and Test Plan for 1teel 1tructure Fabrication
"+ 'nspection and Test Plan for -oil 8orks
DANC
Foundation oading Plan
1tandard 1pecification for E9ecution of Fired Heaters . PH 16stem
1tandard 1pecification for 1teel 8ork of Fired Heater . PH 16stem
1tandard 1pecification for Erection of E:uipment .4achiner6 for Fired Heaters
1tandard 1pecification for ;ualit6 checks for Fabrication
Erection and E9ecution of Fired Heaters
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 2/14
JNK HEATERS CO. LTD.
UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00
COMPONENT: S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+
DANC
5. 6%!,% ' 7'#
S. N'. Ie De&"8', M!e! UOM 6%!,% O 7'#
! 4T *$
"Take off duct from -on7ection to 1tack
4T !!
/ 4T !"
+ 'nstrument <ozzles "=%/=%+= 11/!$% /$+ <os /$
Refractor6 nchors 11/!0 <os !$!52
+ Retainer Plates 11/!$%/$+ 4T !
* ifting and Transportation 1teel 1"2*>R 4T 2
N'e&
! Two (") numbers of 1tack 4odules?
9. S"'8e ' M'%!!',
M'%e De,&',&L D!ee M'%e 7e;
() () (MT) A88'<
S!"# M'%e 1 19*00 *1=2 +0 2 i
S!"# M'%e 2 15900 9>59 90 2
N'e&:
! Platforms to be dispatched in panels along with gratings installed?
" ratings shall be F'4
/ Take off duct to be dispatched in single module
C'8',e,& ' ?e ,"%e , M'%e !, S"'8e S8
S. N'.Ie De&"8',
S"'8e ' S%88@FIM D!e
JNK e,'
! Engineering rawings A
"
A
/ amper A
+ Refractor6 nchors 1uppl6 A
* Refractor6 nchors 8elding A
0 Refractor6 1uppl6 and pplucation A
2 ll oors A
3 'nstrument nozzles including flanges . fittings A
5 'nstruments A
!$ 1upport 1tructure for Transportation A
1teel 1tructure # 1tack 1hell, stack basechair1tiffeners, duct flanges, strakes,Painters Trolle6?
rade 1"2*>Rconforming to
E<!$$"*
1teel 1tructure # Platforms, Handrails,adders
N' 'M'%e&
1teel 1tructure# 1hell plates, base chair,stiffeners, strakeplates, duct flanges, Painters Trolle6, Retainer plates
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 3/14
JNK HEATERS CO. LTD.
UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00
COMPONENT: S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+
DANC
!! ifting ear for 4odule Handling A
!" ifting 1teel A
!/P.4 for >ob -ompletion till load out on ship A
!+ Enabling 1teel A
Vendor to refer attached drawings for Complete module details. Above mentioned list is n
All works (Fabrication & Installation re!uired for completion of the "ob shall be Vendor#s sc
5. Work Schedule
$. %verall eliver' for all odules ) * onths
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 4/14
JNK HEATERS CO. LTD.
UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00
COMPONENT: S!"# $ D%"& M'%e& (2 N'&) D!e: 1*-02-201+
DANC
STACK SECTION
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 5/14
Fabricator +ame,
%-er ef +o
ate,
D%"&
N' ' P!e& Re!#&
!
!
!
!
!
!
!
!
!
!
!
!
!/
!"
!5
""
!$
3
!
*
!3
!$
2
*
3OTE OIL REFININ3OMPAN4 LIMITED
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 6/14
Fabricator +ame,
%-er ef +o
ate,
3OTE OIL REFININ3OMPAN4 LIMITED
U, R!e (INR) T'! (INR)
Re!#&U, R!e (INR) T'! (INR)
ith all pplicable <T
)
ith all pplicable <T)
ith all pplicable <T)
)
ith all pplicable <T )ith all pplicable <T )
ith all pplicable <T )
ith all pplicable <T )
/otal I+ )
Re!#&Unit Rate (INR) Vendor Confrmation Vendor Remarks
a @%1 of &ase -hair 0nit 1rice Inclusive 2es ) Complied
ia @%1 of 1trakes0nit 1rice Inclusive 2es ) Complied
Re!#& e,' C',!',
4e& - C'8e
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 7/14
Fabricator +ame,
%-er ef +o
ate,
3OTE OIL REFININ3OMPAN4 LIMITED
2es ) Complied
2es ) Complied
'ncluding internal Transit 2es ) Complied
2es ) Complied
t exaustive
ope.
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 8/14
Fabricator +ame,
%-er ef +o
ate,
3OTE OIL REFININ3OMPAN4 LIMITED
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 9/14
JNK HEATERS CO. LTD.
UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00
COMPONENT: D%"& !, D%" S%88' M'%e& D!e: 1*-02-201+
1. I,'%"',:
This doument defines the scope of work for procurement, fabrication, modularization, material
handling (Raw and completed modules) for PFR HEATER - D%"& !, D%"
PFR HETER (!"!#FF#"$$! %&)
2. Reee,"e D!,&/ D'"%e,&
S. N'. D!,/ D'"%e, N' D!, D'"%e, Te Rev
E' ocuments
! *+*#!"!#$*#+"#$!$$ &
" *+*#!"!#$*#+"#$"$! eneral rrangement -ross section . Plan &
/ *+*#!"!#$*#+"#$"$"eneral rrangement ong section . Plan
&
+ *+*#!"!#$*#+"#$"$/ eneral rrangement of Plans#' &
* *+*#!"!#$*#+"#$"$+ eneral rrangement of Plans#'l &
0 *+*#!"!#$*#+"#$"$* eneral rrangement 1tack . Plans &
2 *+*#!"!#$*#+"#!"$0 'ntermediate Tube 1heet . Tube 1heet &racket &
3 *+*#!"!#$*#+"#$"$2 1tr 4ember -onfiguration Frame etail &
5 *+*#!"!#$*#+"#$!"$ PH 16stem ucting a6out Plans#! &
!$ *+*#!"!#$*#+"#$!"! PH 16stem ucting a6out Plans#" &
!! *+*#!"!#$*#+"#$!"" PH 16stem ucting Ele7ation#! &
!" *+*#!"!#$*#+"#$!"/ PH 16stem ucting Ele7ation#" &
!/ 0#!2#$$$! +
!+ 0#!2#$$$" *
!* 0#!2#$$$/ 1tandard 1pecification of -oil 8ork for Fired Heater +
!0 0#20#$$$! /
!2 *+*#555#$*#+"#1P#!" $
!3 2#!2#$+*+ . 2#!2#$+** 1tandard 1teel adder details /
!5 2#!2#$+0! 1tandard 1teel Handrail details /
"$ 2#!2#$+*0 1tandard 1teel 1tair details /
"! 0#3!#$$$! . 0#3!#$$$" 1tandard 1pecification of P4' "
"" Painting 1pecification
"/'nspection and Test Plan for 1teel 1tructure Fabrication
"+ 'nspection and Test Plan for -oil 8orks
DANC
Foundation oading Plan
1tandard 1pecification for E9ecution of Fired Heaters . PH 16stem
1tandard 1pecification for 1teel 8ork of Fired Heater . PH 16stem
1tandard 1pecification for Erection of E:uipment .4achiner6 for Fired Heaters
1tandard 1pecification for ;ualit6 checks for Fabrication
Erection and E9ecution of Fired Heaters
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 10/14
JNK HEATERS CO. LTD.
UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00
COMPONENT: D%"& !, D%" S%88' M'%e& D!e: 1*-02-201+
DANC
5. 6%!,% ' 7'#
S. N'. Ie De&"8', M!e! UOM 6%!,% O 7'#
! 4T /2+
" 4T !+*
+ 'nstrument <ozzles "=%/= 11/!$ <os *$
Refractor6 nchors 11/!0 <os !"!$/$
* Retainer Plates 11/!$%/$+ 4T "?*
0 ifting and Transportation 1teel 1"2*>R 4T *"
9. S"'8e ' M'%!!',
! ucts to be modularised in length of !$#!"m
" etails of 1plices to be pro7ided in etails drawings?
/ @pen structure to be modularised in portals and loose beams?
+ ssembl6 of @pem structure into 4odules shall be carried out at Port area or at 1ite on grade?
* Platforms to be dispatched in panels along with gratings installed?
0 ratings shall be F'4
C'8',e,& ' ?e ,"%e , M'%e !, S"'8e S8
S. N'.Ie De&"8',
S"'8e ' S%88@FIM D!e
JNK e,'
! Engineering rawings A
"
A
/ Refractor6'nsulation 1tud% nchors 1uppl6 A
+ Refractor6'nsulation 1tud% nchors 8elding A
* Refractor6% 'nsulation A
0 ll oors A
2 'nstrument nozzles including flanges . fittings A
3 'nstruments A
5 1upport 1tructure for Transportation A
!$ ifting ear for 4odule Handling A
!! ifting 1teel A
!"P.4 for >ob -ompletion till load out on ship A
!/ Enabling 1teel A
Vendor to refer attached drawings for Complete module details. Above mentioned list is n
All works (Fabrication & Installation re!uired for completion of the "ob shall be Vendor#s sc
5. Work Schedule
$. %verall eliver' for all odules ) $3 onths
1teel 1tructure # uct casing, 1tiffeners,doors, support saddles
rade 1"2*>Rconforming to
E<!$$"*@pen 1tructure # uct 1upports, PH1upports, Platforms, Handrails, adders
1teel 1tructure# -asing Plates, stiffeners, doors, supprtsaddles, all attaching component flanges?
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 11/14
JNK HEATERS CO. LTD.
UNIT: PFR HEATER (121-FF-2001 A/B) Rev: 00
COMPONENT: D%"& !, D%" S%88' M'%e& D!e: 1*-02-201+
DANC
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 12/14
Fabricator +ame,
%-er ef +o
ate,
S%88'&
N' ' P!e& Re!#&
!
!
!
!
!
!
!
!
!
!
!
!
!/
!"
!5
""
!$
3
!
*
!3
!$
2
*
3OTE OIL REFININ3OMPAN4 LIMITED
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 13/14
Fabricator +ame,
%-er ef +o
ate,
3OTE OIL REFININ3OMPAN4 LIMITED
Re!#&
U, R!e (INR) T'! (INR)
ith all pplicable <T
)
ith all pplicable <T
)
ith all pplicable <T )
ith all pplicable <T )
ith all pplicable <T )ith all pplicable <T )
/otal I+ )
Re!#& e,' C',!',
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
2es ) Complied
'ncluding internal Transit 2es ) Complied
t exaustive
ope.
7/26/2019 Dangote Fabrication Work Volumne- MHC 2_Stack and Duct Supports
http://slidepdf.com/reader/full/dangote-fabrication-work-volumne-mhc-2stack-and-duct-supports 14/14
Fabricator +ame,
%-er ef +o
ate,
3OTE OIL REFININ3OMPAN4 LIMITED