Post on 22-Mar-2020
transcript
DIAME TERS FROM 2 TO 177”
PORTABLE PIPE CUTTING AND BEVELLING MACHINES
DL RICCICLAMSHELL CUTTERS
MIRAGEMACHINES.COM
Rev 1.1
www.miragemachines.com
CLAMSHELL CUTTERS
2-36”Narrow Body
Mounting Diameter Range:
2” - 36”
Body Size:
3” Height 2.25” Width
• Standard models cover a range from 50.8 mm (2.0”) to 914.4 mm(36”) OD
• Pneumatic, hydraulic and electric drive options provide increasedversatility
• Fully adjustable heavy duty bearing design provides greaterserviceability
• Stepped and keyed gear clamps equipped with a through bolt providea positive fit at each assembly joint
• Several different drive options are available to best position the motorfor a specific machining application
• NB series clamshells accept a wide range of accessories to increaseperformance and expand capabilities
• Locator extensions are also compatible with the MS series clamshells
DLR - NB12 Clamshell Cutter
NB Narrow Body Series
Included as Standard with Each Machine
• Clamshell body• Locators & extensions covering the full
range• Slides• Motor & Mounting• Air Caddy• Tool Kit• Manual• Shipping crate
Description
NB or “Narrow Body” portable clamshells are ideal when space is at a premium. Each of the machines within the NB series has a height of 76.2 mm (3”) and a width of 57.2 mm (2.25”). The resulting narrow body low profile design makes the NB series the perfect choice in tight spaces or if obstructions are present.
Applications include
Essentially any industry that needs pipe or tube cutting, or any pipe end preparation weld repair. This may be in oil and gas sector, power generation, ship building/dock yards, or processing plants during maintenance and shut downs.
NB Clamshell Specs (all models): B = 3” (76.2 mm)C = 2.25” (57.2 mm)D = 4.5” (114.3 mm)
* “D” dimension (or cutline) maychange with different tooling.Contact consultant for specifics.
NB Narrow Body Series
Model NumberUNIT OF
MEASURE MOUNTINGMIN MAX
MACHINE ID
A B C DMACHINE WEIGHT
DLR-NB4Std. - in
Metric - mm2.0 – 4.5
50.8 –114.04.75
120.79.25 235
376.2
2.2557.2
4.5114.3
25 lbs11.35 kg
DLR-NB6Std. - in
Metric - mm2.375 – 6.62560.3 – 168.3
6.875174.6
11.375288.9
376.2
2.2557.2
4.5114.3
37 lbs16.80 kg
DLR-NB8Std. - in
Metric - mm3.5 – 8.625
88.9 – 219.18.875225.4
13.375339.7
376.2
2.2557.2
4.5114.3
43 lbs19.52 kg
DLR-NB10Std. - in
Metric - mm4.5 – 10.75
114.3 – 273.111.25285.8
15.75400.1
376.2
2.2557.2
4.5114.3
50 lbs22.7 kg
DLR-NB12Std. - in
Metric - mm6.625 – 12.75168.3 – 323.9
13.25336.6
17.75 450.9
376.2
2.2557.2
4.5114.3
56 lbs25.42 kg
DLR-NB14Std. - in
Metric - mm8.625 –14
219.1 – 355.614.5
368.319
482.63
76.22.2557.2
4.5114.3
63 lbs28.6 kg
DLR-NB16Std. - in
Metric - mm10.625 –16
219.1 – 406.416.5
419.121
533.43
76.22.2557.2
4.5114.3
70 lbs31.78 kg
DLR-NB18Std. - in
Metric - mm12.75 – 18
323.9 – 457.218.5
469.923
584.23
76.22.2557.2
4.5114.3
75 lbs34.05 kg
DLR-NB20Std. - in
Metric - mm14 – 20
355.6 – 508.020.5
520.725
6353
76.22.2557.2
4.5114.3
83 lbs37.68 kg
DLR-NB24Std. - in
Metric - mm18 – 24
457.2 – 609.624.5
622.329
736.63
76.22.2557.2
4.5114.3
98 lbs44.49 kg
DLR-NB26Std. - in
Metric - mm20 – 26
508.0 – 660.426.5
673.131
787.43
76.22.2557.2
4.5114.3
104 lbs47.21 kg
DLR-NB28Std. - in
Metric - mm22 – 28
558.8 – 711.228.5
723.933
838.23
76.22.2557.2
4.5114.3
112 lbs50.84 kg
DLR-NB30Std. - in
Metric - mm24 – 30
609.6 – 762.030.5
774.735
8893
76.22.2557.2
4.5114.3
118 lbs53.57 kg
DLR-NB32Std. - in
Metric - mm26 – 32
660.4 – 812.832.5
825.537
939.83
76.22.2557.2
4.5114.3
124 lbs56.29 kg
DLR-NB36Std. - in
Metric - mm30 – 36
762.0 – 914.436.5
927.141
1041.43
76.22.2557.2
4.5114.3
135 lbs61.29 kg
MACHINE DIMENSIONS
Mounting Min/Max.
I.D.
C
A
B
D
Cutline
www.miragemachines.com
MS Mid Size SeriesDLR - MS30 Clamshell Cutter
CLAMSHELL CUTTERS
4.1- 48.25”Mid Size
Mounting Diameter Range:
4.125” - 48.25”
Body Size:
3.83” Height 3.03” Width
• 12 Standard models cover a range of 4.125” (104.8 mm) to 48.25” (1225.6 mm) OD
• Pneumatic and hydraulic drive options provide increased versatility
• Fully adjustable heavy duty bearing design provides greaterserviceability
• Stepped and keyed gear clamps equipped with a through bolt providea positive fit at each assembly joint
• Several different drive options are available to best position the motorfor a specific machining application
• MS series clamshells accept a wide range of accessories to increaseperformance and expand capabilities
• Locator extensions are compatible with the NB series clamshells
Included as Standard with Each Machine
• Clamshell body• Locators & extensions covering the full
range• Slides• Motor & Mounting• Air Caddy• Tool Kit• Manual• Shipping crate
Description
DL Ricci™ MS or Mid-Size portable Clamshell series weigh less than the HD series but provide greater rigidity than machines in the NB series. Each of the machines within the MS series has a height of 3.83” (97.28 mm) has a width of 3.03” (76.96 mm). These dimensions provide increased manoeuvrability and greater clearance than the HD series. These portable
split frame machines are capable of pipe cutting, beveling, facing, ID boring and OD turning on a wide range of wall thicknesses.
Applications include
Essentially any industry that needs pipe or tube cutting, or any pipe end preparation/weld repair. This may be in the oil and gas sector, power generation, ship building/dock yards, or processing plants during maintenance and shut downs.
MS Mid Size Series
Model NumberUNIT OF
MEASURE MOUNTINGMIN MAX
MACHINE ID
A B C DMACHINE WEIGHT
DLR-MS12Std. - in
Metric - mm4.125 –13.0
104.8 – 330.213.25
336.5519.312490.52
3.8397.28
3.0376.96
5.33135.38
98 lbs44.49 kg
DLR-MS16Std. - in
Metric - mm7.375 –16.25187.3 – 412.8
16.5419.1
22.562573.07
3.8397.28
3.0376.96
5.33135.38
119 lbs54.02 kg
DLR-MS18Std. - in
Metric - mm9.375 –18.25238.1 – 463.6
18.5469.9
24.562623.87
3.8397.28
3.0376.96
5.33135.38
130 lbs59.02 kg
DLR-MS20Std. - in
Metric - mm11.375 – 20.25288.9 – 514.4
20.5520.7
26.562674.67
3.8397.28
3.0376.96
5.33135.38
141 lbs64.01 kg
DLR-MS24Std. - in
Metric - mm15.375 – 24.25390.5 – 616.0
24.5622.3
30.562776.27
3.8397.28
3.0376.96
5.33135.38
163 lbs74 kg
DLR-MS28Std. - in
Metric - mm19.375 – 28.25492.1 – 717.6
28.5723.9
34.562877.87
3.8397.28
3.0376.96
5.33135.38
185 lbs83.99 kg
DLR-MS30Std. - in
Metric - mm21.375 – 30.25542.9 – 768.4
30.5774.7
36.562928.675
3.8397.28
3.0376.96
5.33135.38
196 lbs88.98 kg
DLR-MS32Std. - in
Metric - mm23.375 – 32.25593.7 – 819.2
32.5825.5
38.562979.47
3.8397.28
3.0376.96
5.33135.38
209 lbs94.88 kg
DLR-MS36Std. - in
Metric - mm27.375 – 36.25695.3 – 920.8
36.5927.1
42.5621081.07
3.8397.28
3.0376.96
5.33135.38
231 lbs104.87 kg
DLR-MS36.5Std. - in
Metric - mm27.875 – 36.75708.0 – 933.5
37939.8
43.0621093.775
3.8397.28
3.0376.96
5.33135.38
233 lbs105.78 kg
DLR-MS42Std. - in
Metric - mm33.375 – 42.25847.7 – 1073.2
42.51079.5
48.5621233.47
3.8397.28
3.0376.96
5.33135.38
264 lbs119.85 kg
DLR-MS48Std. - in
Metric - mm39.375 – 48.25
1000.1 – 1225.648.5
1231.954.562
1385.8753.83
97.283.03
76.965.33
135.38296 lbs
134.38 kg
MACHINE DIMENSIONS
MS Clamshell Specs (all models): B = 3.83” (97.28 mm)C = 3.03” (76.96 mm)D = 5.33” (135.38 mm)
* “D” dimension (or cutline) maychange with different tooling.Contact consultant for specifics.
Mounting Min/Max.
I.D.
C
A
B
D
Cutline
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▼
FLANGE FACING MACHINES
20-177”Heavy Duty
HD Heavy Duty SeriesDLR - HD24 Clamshell Cutter
Mounting Diameter Range:
20” - 177”
Body Size:
6.25 - 12.1” Height 4.69 - 9.1” Width
• 16 Standard models cover a range of 20” (508 mm) to 86”(2,184.4 mm) OD
• Pneumatic and hydraulic drive options provide increased versatility
• Fully adjustable heavy duty bearing design provides greaterserviceability
• Stepped and keyed gear clamps equipped with a through bolt providea positive fit at each assembly joint
• HD series clamshells accept a wide range of accessories to increaseperformance and expand capabilities
Included as Standard with Each Machine
• Clamshell body• Locators & extensions covering the full
range• Slides• Motor & Mounting• Air Caddy• Tool Kit• Manual• Shipping crate
Description
The robust design of the DL Ricci™ portable HD or Heavy Duty Clamshell series makes them ideal for large diameter heavy wall pipe applications. The extra mass increases rigidity and helps maintain accuracy during use. These portable split frame machines are capable of pipe cutting, beveling, facing, ID boring and OD turning on a wide range of wall thicknesses. Large
scale pipe cutting and beveling can be achieved using the larger HD120 and HD180 machines.
Applications include
Essentially any industry that needs pipe or tube cutting, or any pipe end preparation/weld repair. This may be in oil and gas sector, power generation, ship building/dock yards, or processing plants during maintenance and shut downs.
HD Heavy Duty Series
Model NumberUNIT OF
MEASURE MOUNTINGMIN MAX
MACHINE ID
A B C DMACHINE WEIGHT
DLR-HD32Std. - in
Metric - mm20 – 32
508.0 – 812.833
838.242.3751,076.3
6.25158.8
4.689119.1
8.5215.9
469 lbs212.92 kg
DLR-HD36Std. - in
Metric - mm24 – 36
609.6 – 914.437
939.846.3751,177.9
6.25158.8
4.689119.1
8.5215.9
509 lbs231.08 kg
DLR-HD39Std. - in
Metric - mm27 – 39
685.8 – 990.640
1,016.049.3751,254.1
6.25158.8
4.689119.1
8.5215.9
538 lbs244.25 kg
DLR-HD43Std. - in
Metric - mm31 – 43
787.4 – 1,092.244
1,117.653.3751,355.7
6.25158.8
4.689119.1
8.5215.9
595 lbs270.13 kg
DLR-HD45Std. - in
Metric - mm33 – 45
838.2 – 1,14346
1,168.455.3751,406.5
6.25158.8
4.689119.1
8.5215.9
614 lbs278.75 kg
DLR-HD48 Std. - in Metric - mm
36 – 48914.4 – 1,219.2
491,244.6
58.3751,482.7
6.25158.8
4.689119.1
8.5215.9
643 lbs291.92 kg
DLR-HD50Std. - in
Metric - mm38 – 50
965.2 – 1,27051
1,295.460.3751,533.5
6.25158.8
4.689119.1
8.5215.9
663 lbs301 kg
DLR-HD53Std. - in
Metric - mm41 – 53
1,041.4 – 1,346.254
1,371.663.3751,609.7
6.25158.8
4.689119.1
8.5215.9
692 lbs314.16 kg
DLR-HD54Std. - in
Metric - mm42 – 54
1,066.8 – 1360.855
1,397.064.3751,635.1
6.25158.8
4.689119.1
8.5215.9
702 lbs318.78 kg
DLR-HD55Std. - in
Metric - mm43 – 55
1,092.2 – 1,39756
1,422.465.3751,660.5
6.25158.8
4.689119.1
8.5215.9
716 lbs325.06 kg
DLR-HD57Std. - in
Metric - mm45 – 57
1143 – 1447.858
1,473.267.3751711.3
6.25158.8
4.689119.1
8.5215.9
735 lbs333.69 kg
DLR-HD60Std. - in
Metric - mm48 – 60
1,219.2 – 1,52461
1,549.470.6251,793.9
6.25158.8
4.813122.2
8.25209.6
831 lbs377.27 kg
DLR-HD66Std. - in
Metric - mm54 – 66
1,371.6 – 1,676.467
1,701.876.6251,946.3
6.25158.8
4.813122.2
8.25209.6
891 lbs404.51 kg
DLR-HD72Std. - in
Metric - mm60 – 72
1,524 – 1,828.873
1,854.282.6252,098.7
6.25158.8
4.813122.2
8.25209.6
952 lbs432.21 kg
DLR-HD80Std. - in
Metric - mm68 – 80
1,727.2 – 2,03281
2,057.490.6252,301.9
6.25158.8
4.813122.2
8.25209.6
1063 lbs482.60 kg
DLR-HD86Std. - in
Metric - mm74 – 86
1,879.6 – 2,184.487
2,209.896.6252,454.3
6.25158.8
4.813122.2
8.25209.6
1115 lbs 506 kg
DLR-120Std. - in
Metric - mm85.9 –121.5 212 – 308
1233124.2
137.33486.9
10.6268.2
5.9149.4
8.3209.8
6,300 lbs2,857 kg
DLR-180Std. - in
Metric - mm144 –177
3,658 – 4,496179.8
4565.9195.9
4976.912.1
306.36.8
171.59.1
231.910,000 lbs4,535.9 kg
MACHINE DIMENSIONS
DLR-HD32to DLR-HD57
DLR-HD60to DLR-HD86
DLR-HD120 DLR-180
B 6.25” (158.8mm) 10.6” (268.2mm)
12.1” (306.3mm)
C4.689”
(119.1mm)4.813”
(122.2mm)5.9”
(149.4mm)6.8”
(171.5”)
D8.5”
(215.9mm)8.25”
(209.6mm)8.3”
(209.8mm)9.1”
(231.9mm)
* “D” dimension (or cutline) may changewith different tooling.Contact consultant for specifics.
Mounting Min/Max.
I.D.
CA
B
D
Cutline
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Out-of-round Tool Block Slide
Clamshell Accessories
When requesting the out of round slide please also specify a tripper to suit you clamshell model type
Part Number Description
F0130A0022XX Out of round slide
F0145A0019XXF0145A0020XXF0145A0028XX
Tripper – NBTripper – MSTripper - HD
• Dual compensating Spring Assembly• Rides on OD of pipe and tracks
the contour• For up to 1” out-of-round
Counter-bore Swivel Head Modules
Part Number Description
F0108A1224AA-SK (2IN TRAVEL)
F0108A1224AB-SK (6IN TRAVEL)
• 6” and 10” sizes available• Match Boring Applications• Up to 60 degree adjustability in the head• ID Beveling
Low Profile Tool Slide
When using the Low Profile Slide you must use a clamshell machine at least 8” larger than the pipe diameter.
Part Number Description
F0130A0016XX Low Profile slide
• Brings cut line closer to the back of machine• Allows cutting & bevelling on short
pipe sections• Use for facing, RTJ grooves and compound
angle weld preps
Hydraulic Power Packs
• Choice of 20 lpm and 40 lpm• Large wheels and hand bars enable easy
handling on-site• Simple operation• Driven by an electric engine• Easy change oil filter
Hydraulic Output Part Number
20 litres per minute PP5
40 litres per minute PP6
External Casing Cutters
Mounting Diameter Range:
10.5 – 32.5”
Drive type:
Pneumatic
• Series of pneumatically powered externalcasing cutters
• Contains all of the features of the DLR-NB series clamshell (reducedweight, low profile)
• Bi-directional gear box assembly allowsfor flush mounts on casing flanges
Part Number Description Mounting Range MACHINE WEIGHT
F0185A0100XA-SK External Casing Cutter - NB10 - Pneumatic 10.50 – 11.25” 266.70 – 285.75mm 34.9 kg (76.9 lbs)
F0185A0140XA-SK External Casing Cutter - NB14 - Pneumatic 13.75 – 14.50” 349.25 – 368.30mm 47.2 kg (104.2 lbs)
F0185A0200XA-SK External Casing Cutter - NB20 - Pneumatic 19.75 – 20.50” 501.65 – 520.70mm 52.6 kg (115.9 lbs)
F0185A0240XA-SK External Casing Cutter - NB24 - Pneumatic 23.75 - 24.5” 603.25 - 622.30mm 58.2kg (128.3 lbs)
F0185A0260XA-SK External Casing Cutter - NB26 - Pneumatic 25.75 – 26.50” 654.05 – 673.10mm 60.3 kg (132.9 lbs)
F0185A0320XA-SK External Casing Cutter - NB32 - Pneumatic 31.75 – 32.50” 806.45 – 825.50mm 69.4 kg (153 lbs)
Casing Cutter Specs:
A = 3.00 (in), 76.20 (mm) B = 2.25 (in), 57.20 (mm) C = 4.50 (in), 114.30 (mm)
Mounting Min/Max.
C
A
Adjust
B
Cutline
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Clamshell Tooling
Sever Straight Bevel J Prep Compound Bevel Compound J Prep
Description Part Number
SEVER CTR - 1/4” 1/2 X 1 X 3.5” M2 006EF0041034
SEVER CTR - 1/4” 1/2 X 1 X 7” M2 006EF0041035
SEVER CTR - 3/8” 1/2 X 1 X 3.5” M2 006EF0041041
SEVER CTR - 3/8” 1/2 X 1 X 7” M2 006EF0041042
SEVER -INSERTED .315 CUT OFF BLADE 006UH0050208
INSERT -SEVER - .374 CUT OFF BLADE 006UJ0051117
BEVEL CTR - 37 DEG RH 1X1X3.5” M2 006EA0040962
BEVEL CTR - 37 DEG LH 1X1X3.5” M2 006EA0040967
BEVEL CTR - 37 DEG RH 1X1X7” M2 006EA0040963
BEVEL CTR - DBL 37 DEG 1X1X3.5” M2 006EA0040970
SEVER CTR + BEVEL 1/8” 37 DEG RH 1X1X3.5” M2 006EF0041053
BEVEL CTR - 30 DEG RH 1X1X3.5” M2 006EA0040955
BEVEL CTR - 30 DEG RH 1X1X7” M2 006EA0040956
BEVEL CTR - 15 DEG RH 1X1X7” M2 006EA0041320
BEVEL CTR - 20 DEG RH 1X1X7IN M2 006EA0041326
BEVEL CTR - J 20 DEG RH R.187 .188 LAND M2 006EA0040978
BEVEL CTR - J 20 DEG RH, R.19, 1X1X7, M2 006EA0053376
BEVEL CTR - 30 -10 DEG RH 1X1X7” M2 006EA0040958
BEVEL - 25 -10 DEG RH M2 006EA0042474
BEVEL - 32 -15 DEG RH .403 M2 006EA0042481
BEVEL - 37 - 20 DEG RH 7” M2 006EA0042482
BEVEL CTR - DBL 37 - 10 DEG RH 1X1X7” M2 006EA0040974
BEVEL CTR - 37-10 DEG RH 1X1X3.5” M2 006EA0041315
BEVEL CTR - J 20 -10 DEG RH, R.187, 1X1X7, M2 006EA0040976
BEVEL CTR - J 37-10 DEG R.063 RH 1X1X7IN M2 006EA0041341
BEVEL CTR - J 37-10 DEG R.063 RH 1X1X7IN M2 006EA0041341
BEVEL CTR - J 10 DEG RH 1X1X7IN R.25 LAND.25 M2 006EA0041349
BEVEL CTR - J 37-10 DEG RH, R.187, 1X1X7, M2 006EA0053378
BEVEL CTR - J 10 DEG RH 1X1X7IN R.25 LAND.25 M2 006EA0041349
Specialised Clamshell Tooling
Specialised tooling can be provided on request.
• M42 or T15 equivalent tool steels can be provided• Inserted tooling for heavy wall applications • Tooling can be provided to customer’s material specification requirements, if none specified M2 tool steel will be supplied • You will need to provide all geometry required along with the application details. Please refer to the relevant diagram and complete the
relevant table
h
SOD
ID
Dimensions Required For Straight Bevel Tooling
OD
ID
S
A1
h
STRAIGHT BEVEL
OD
S
ht
ID
hD
LX2
OD
ID X2X1
h S
DL
Dimensions Required For Straight Bevel Tooling
OD h
ID h2
S X2
A1 A3
h DL
COMPOUND BEVEL
Dimensions Required For Straight Bevel Tooling
OD h
ID X2
S R
A1 DL
A2 X1
J PREP
X2
OD
ID
h
X1
DL
S
ht
Dimensions Required For Straight Bevel Tooling
OD h
ID ht
S X2
A1 R
A2 DL
A3 X1
COMPOUND J PREP
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9726GB © Enerpac 05-2019. Subject to change without notice.
Clamshell Cutters
Set up and operation
The operator must;
• Be trained and conversant with the product• Be able to identify the correct and incorrect use of static or portable machines• Comply with all local and internationally recognised safe use of powered machines
The Range of Mirage PortableMachine Tools:
• Flange Facing Machines
• Hot Tapping machines
• Portable Drilling Machines
• Decommissioning saws
• Orbital Milling Machines
• Line Boring Machines
• Clamshell Pipe Cutters
• Custom Engineered Machines
Enerpac Industrial Tools:
• Cylinders and Jacks
• Pumps
• Systems Components
• Bolting Tools
• Presses
• Pullers
• Tools
• Heavy Lifting Technology
• Workholding Tools
• Equalizer Flange Tools
• Biach Nuclear Tools
• Custom Products
Power Options
Mounting Range Pneumatic Hydraulic Electric
Narrow BodyNB Range
2-43”
Mid SizeMS Range
4-50” –
Heavy Duty HD Range(32 to 86)
20-86” –
120-180” – –
External Casing Cutters
10.5 – 32.5” – –
CLAMSHELL RANGE COMPARISON