DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT · Page 2 0115 P2 photo G Procedure Step 3:...

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CONCEPT2.COMPage 1 0115

Materials Needed

•7/16”wrench(11mm)•ReplacementHandleDriveCord

Procedure Overview •Removehandledrivecordfromdriveplatehook•Removehandlefromhandledrivecord•Installnewhandledrivecord•Reinstallhandle

Step 1: Remove Handle Drive Cord from Drive Plate Hook

Removetheshuttlechannelcoverandsetaside.Itwillbereinstalledinstep3.Slidethefootcarriagetothefrontlegassemblyandremovethehandlefromthehandlehook.

Slidethefootcarriagebacktowardtherearofthemachine.Reachinsidetheslotintheshuttlechannel,placetwofingersunderthedrivecordandliftupslightlytocreateslack.SeephotoA.

Keepingthedrivecordlifted,slowlyslidethefootcarriagetothefrontlegassemblyagainandusetheslacktounhookthecordfromthedriveplatehook. SeephotoB.

Allowtheshuttletoretractuntilitcomestoastopinsidetherearleg.SeeimageC.Pushtheloopedendofthehandledrivecorddownthroughtheshuttle(betweenthetwopulleys)andthenremovethehandledrivecordfromtheshuttlechannelbypullingitoutfromthefrontofthemachine.

Step 2: Remove Handle from Handle Drive Cord

Usinga7/16”wrench,unscrewthetwonutsthatholdthehandleu-boltinplace.Youmayneedtopushtheu-boltfurtherintothehandletoaccessthenuts.SeephotoD.Withthetwonutsremoved,pulltheu-boltoutofthehandleandremovethehandlefromthehandledrivecordbarrel.Discardoldhandledrivecord.

Procedure

DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT

imageC

photoD

photoB

Shuttle

photoA

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photoG

Procedure

Step 3: Install Replacement Handle Drive Cord

Pushtheloopedendofthehandledrivecordupthroughtheslotinthebottomoftheshuttlechannelsothatitisdirectlybehindthelowerpulley.SeephotoE.Pullallofthehandledrivecordoutofthetopoftheshuttlechannelandsetitonthefloor.

Attheoppositeendofthemachinewheretheshuttlechannelmeetstherearleg,reachintotheslotintheshuttlechannelandgrasptheshuttle.Pulltheshuttleupthroughtheslotintheshuttlechannelsothatitisexposed.SeephotoF.

Pushtheloopedendofthehandledrivecordupthroughtheshuttle(betweenthetwopulleys)andoverthehandledrivecordpulley.SeephotoG.

Pullthehandledrivecordtowardthefrontlegassemblysothatalltheslackistakenuparoundthedrivecordpulley.SeephotoH.

Slidethefootcarriageallthewaytotheendoftherailnearthefrontlegassembly.Hooktheloopedendofthehandledrivecordovertheexposedtipofthedriveplatehook.SeephotoI.

photoF

photoH

photoI

DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT

photoE

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photoN

Procedure

photoM

Tuckthehandledrivecorddownintotheslotintheshuttlechannelsothattheknotoftheloopedendisinsidetheshuttlechannelandbehindthedriveplatehook.Pullbackonthehandledrivecordtoensurethattheloopisfullyseatedatthebaseofthedriveplatehook.Checktheknottoensureitisnotrubbingagainstthetopoftheshuttlechannel.Ifitisrubbing,removetheloopfromthedriveplatehookandrotateitsothatthetailoftheknotispointingdownandawayfromthetopoftheshuttlechannel. SeephotoJ.

Reinstalltheshuttlechannelcover.SeephotoK.

Runthedrivecordbarrelaroundthetoppulleyofthefrontlegassembly.SeephotoL.

Step 4: Reinstall Handle on Replacement Handle Drive Cord

Toreinstallthehandleonthereplacementdrivecord,passtheu-boltthroughtheholesintheblackbarrelandthroughthegreenwearsleeveinsidethecordloop.SeephotoM.Reattachtheu-bolttothehandlebyreinstallingthetwonuts.

Pullthehandletowardthefootcarriageuntilitcanbeplacedinthefootcarriagehandlehook.SeephotoN.

FootCarriageHandleHook

DYNAMIC INDOOR ROWER HANDLE DRIVE CORD REPLACEMENT

TopPulley

DriveCordBarrel

photoL

photoJ

photoK