Post on 30-Apr-2020
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Perth Seminar 2019Perth Seminar 2019
William Hankins, Digital Health Specialist
Lawrence Stenger, Business Development Manager
Caterpillar
10 September 2019
IoT Applications Within The
Mining Process
EMPOWER YOUR ANALYTICS WITH OPERATIONAL DATA
Perth Seminar 2019
Business Challenges
Connective
Challenges
Multiple Vendors
& Multiple Systems
Lack of Information
Meaningful view of
Operation
Data Volume is
Overwhelming
• Scalable solution
• All the data, all the
time
• On demand access
to information
• Multiple types of data
• Data standards
• Data analytics & data
science
• Restricted resources
• Minimal actionable
information
• Transparent view of
Information across
organizations
Perth Seminar 2019
Universal Challenges
ULTIMATE GOAL =
• Lowering Operating & Owning Costs
• Eliminate Unplanned Downtime
• Leverage Data to Make World Class Premium Products
Mission/
Operation Critical
Assets
Unscheduled
Downtime
Electric Power Microgrid Marine Oil & Gas Mining
Compliance &
RegulationsData Silos
Data
Management &
Security
Perth Seminar 2019
We Understand the Challenges
• Excessive machine data
• Visibility to critical events
• Interpreting data into meaningful information
• Mixed fleets, Cat® and competitive
• Unplanned maintenance
• Maintenance staff turnover
• Low mean time between failures (MTBF)
• High mean time to repair (MTTR)
Perth Seminar 2019
Caterpillar & OSIsoft
Mining | Construction | Transport | Energy | Oil & Gas
Mining: Drill > Blast > Load > Haul > Dump
Equipment | Technology | Domain Expertise | Data |
Analytics | Value
Generating vast quantities of mining equipment data
Caterpillar knows Mining
Mining | Construction | Transport | Energy | Oil & Gas
Metals: Mining > Processing > Transport
Data Management | IT-OT | Integration
Data | Analytics | Value
Ingest and manage vast quantities of data
OSIsoft knows Processing and Transport
Integration | Value Creation
Data | Analytics | Insights | Business Process
Perth Seminar 2019
Caterpillar PI System Integration Road Map
Current Field Follow Trials Now
• PLE for Machine Connectivity
• PLR for PI System Connectivity
• OSIsoft binary API data format
• 3rd party management tools
• PLE for Machine and PI
System Connectivity
• OMF data format
• Cat tools for configuration
management
• Secure device management
• Cross Industry capability
Cat® Product Link Elite
Perth Seminar 2019
Cat
Equipment
Cat
Cat
Cat/OtherCat
Technology
Other
Equipment
Other
Technology
Plant Automation
Control Systems
Cat/Other
Global Equip Population
• Microsoft® Azure
• Python™
• Tableau® Software
• Etc.
Perth Seminar 2019
PI Server Asset Framework
Find Existing
Equipment Model
Template Switching Based
On Software Version
Template Switching Based
On Unit Conversion
Categorizing Equipment
Component Level
Notification
To Add Missing Model
Asset Update
Asset Onboard
AF Table for Auto
OnboardPSI
KPI
Perth Seminar 2019
Real Time Dashboard Enabled by PI Vision
Real Time Dashboard provides Operational
view at the site, asset level
Organized views provides
details about specific system
and sub system
Site level details gives a
complete overview of asset
operations
Perth Seminar 2019
Getting Started
Tools
People
Process
• Discovery – What
is the problem?
• Site Assessment
and Detailed
Scoping
• Key Improvement
Projects
• Sustainment and
Community of
Practice
Perth Seminar 2019
Health Office(Real Time Alarms: Reactive Monitoring)
• Monitors machine health and production
• Manage and analyze maintenance events
• Generate reports and analysis
• Visualize events in spatial location
• Identify potential problems that cause unscheduled
downtime and productivity losses
• Integrates with MineStar™ Fleet
• Data can be forwarded to Health Equipment Insights
and Equipment Care Advisor
• Helps dealers and customers perform condition
monitoring and drive improved maintenance practice
• Cat and competitive machines
Perth Seminar 2019
Health Equipment Insights (Proactive Monitoring)
• Dynamic data visualization and reporting
• Intuitive and easy-to-use
• Cloud-hosted/web-based
• Custom widgets/reports
• Automatic scheduled email reports
• View and analyze machine data:
– Events
– Trends, cumulatives, histograms
– Data loggers, event recorder
– Payload
– SOS fluid analysis
• Events are linked to component-based troubleshooting for repair procedures
• Cat and competitive machines
a
b
c
Perth Seminar 2019
Hear What Your Machines Have To SayECA Gathers Data from a Number of Sources
• Haul Road Profiles
• Weather
• Temperatures and Elevations
• Work Order History
• As Built Information
• Machine Specification Data
• Inspection Checklists
• Operator Checklists
• Fluid Sample Results for all
Compartments
• On Board Electronic Data
• Caterpillar
• 3rd Party
• Component Life Data
• Maintenance Schedules
Perth Seminar 2019
Turn Machine Data Into ActionAnalytics Help You Detect Issues Before Failure
• 793F truck with C175 Engine• Gold Mine• Customer Maintained Equipment• Dealer Condition Monitoring Services
Perth Seminar 2019
Lower Maintenance Costs and Improve
Availability – See How ECA Can Help Your Operation
Perth Seminar 2019
We Offer More Than Just Technology
Products – Our Fleet Monitoring Center Gives You Expert Coverage
• Advanced condition monitoring services
• Operator fatigue and distraction monitoring
• Vast network of connected machines
• Experience and expertise on call
• Dedicated condition monitoring services and asset management coaching