Post on 03-Apr-2020
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Compressors
2
Program
� air cooled reciprocating piston compressors from 8 to 400 bar(low, medium and high pressure compressors) for workshops, industry and energy industry
� breathing-air compressors for professional application (rescue services, diving sport, fire department, disaster prevention)
� compressor units for natural gas filling stations
� compressed-air reservoir until 400 bar
� compressed-air treatment and accessories
� condensate technology
� compressed-air systems
� compressed-air service
Compressors
3
Low pressure compressors[ 10 – 15 bar ]
Types:
VEN 1-stagesVZN, VZH 2-stages
on lying / horizontal reservoirwith or without sound insulation
on standing / vertical reservoiron base plate
Compressors
4
Low pressure compressorsStructure
intercoolerintercooler
fan cowlfan cowl
hose linehose line
unloading lineunloading line
non-return valvenon-return valve
handholehandhole
compressed-air reservoircompressed-air reservoir
reservoir drainagemanual
reservoir drainagemanual
cylinder+ cylinder heads
cylinder+ cylinder heads
suction filtersuction filter
oil-filler neckoil-filler neck
aftercooleraftercooler
oil level glass+ oil-drain plug
oil level glass+ oil-drain plug
pressure switchpressure switch
pressure gaugepressure gauge
safety valve(concealed)
safety valve(concealed)
air extraction valveair extraction valve
Compressors
5
Medium pressure compressors[ 40 – 50 bar ]
SV 1100/40
Compressors
6
Medium + High pressure compressors Structure
safety valves or pressure switches
safety valves or pressure switches
oil and water separator
oil and water separator
unloading valvesunloading valves
cooling (concealed)
cooling (concealed)
suction filter/ suction flange
suction filter/ suction flange
fan wheel+ wheel guard
for axial fan
fan wheel+ wheel guard
for axial fan
crank case
crank shaft
connecting rod
crank case
crank shaft
connecting rod
non-return valvenon-return valve
cylinder+ piston
cylinder+ piston
fine filterfine filter
unloading valve forstar-delta start
unloading valve forstar-delta start
coupling (concealed)
coupling (concealed)
Compressors
7
Medium pressure compressors [ 40 – 50 bar ]
14.514.514.512.55.55.52.22.22.2[liters]Oil capacity
108510851085950670670560520520[mm]Height
112010801080900640640540495495[mm]Width
157015701460/1570
1300850850650650650[mm]Length
690670590/670410200200115107107[kg]Weight
14701470147014501450145014201420945[1/min]Revolutions
453730/3718.597.5442.2[kW]Electric motor
907272725555404040[mm]Stroke
444322222Cylinder
333322222Pressure stages
405040404040404040[bar]Max. final pressure
3020235024001100600500245200125[l/min]Free air delivery
3512280928091385902758366322190[l/min]Piston displacement
SV3000/40
SV2400/50
SV2400/40
SV1100/40
SV600/40
SV500/40
SV245/40
SV200/40
SV125/40
Compressors
8
Medium pressure compressors [ 40 bar ]Suction pressure 0.3 bar
14.5
1085
1080
1570
670
1470
37
72
4
3
40
2880
0.3
2809
SV2400/40 N
12.5
950
900
1300
410
1450
22
72
3
3
40
1320
0.3
1385
SV1100/40 N
0.30.30.30.3[bar]Suction pressure
5.52.22.22.2[liters]Oil capacity
670560520520[mm]Height
640540495495[mm]Width
850650650650[mm]Length
200115107107[kg]Weight
145014201420945[1/min]Revolutions
114.842.6[kW]Electric motor
55404040[mm]Stroke
2222Cylinder
2222Pressure stages
40404040[bar]Max. final pressure
605290240150[l/min]Free air delivery
758366322190[l/min]Piston displacement
SV500/40 N
SV245/40 N
SV200/40 N
SV125/40 N
Compressors
9
Booster – compressors [ 30 – 40 bar ]
V 5450-3/40
Compressors
10
Booster – compressors [ 30 – 40 bar ]
7.5 - 137.5 - 1311 - 135 - 105 - 10[bar]Suction pressure
12.512.55.55.5[liters]Oil capacity
910910775695[mm]Height
920820670670[mm]Width
1450/15101325/138012351235[mm]Length
428 / 440385 / 420295281295[kg]Weight
1450145014501450[1/min]Revolutions
22 / 3018.5 / 22151115[kW]Electric motor
72725555[mm]Stroke
3222Cylinder
1111Pressure stages
35354030[bar]Max. final pressure
6125-98454080-65602005-23401030-18651800-3300[l/min]Free air delivery
879586253450[l/min]Piston displacement
V5460-3/35
V5460-2/35
V5345-2/40
V5360-2/30
Compressors
11
Booster – compressors [ 30 – 40 bar ]
12.5
910
1020
1450/1510
464 / 475
1450
22 / 30
72
3
1
40
4150-6700
7.5 – 13
615
V5450-3/40
13
990
1020
1530
765
1470
45
72
4
1
40
7730 - 13120
7.5 – 13
1197
V 5760-4/40
7.5 – 13[bar]Suction pressure
12.5[liters]Oil capacity
910[mm]Height
1020[mm]Width
1325/1380[mm]Length
425 / 460[kg]Weight
1450[1/min]Revolutions
18.5 / 22[kW]Electric motor
72[mm]Stroke
2Cylinder
1Pressure stages
40[bar]Max. final pressure
2735-4400[l/min]Free air delivery
410[l/min]Piston displacement
V5450-2/40
Compressors
12
High pressure compressors[ 64 – 350 bar ]
SV 1100/350
Compressors
13
High pressure compressors [ 64 – 150 bar ]
14,5
1085
1080
1460
590
1470
30
72
4
3
80
1965
2394
SV 2000/80
14.512.512.512.52.2[liters]Oil capacity
1085950950950610[mm]Height
1050900900900565[mm]Width
1380136013001300650[mm]Length
530440410410120[kg]Weight
14701450145014501420[1/min]Revolutions
222218.518.54[kW]Electric motor
7272727240[mm]Stroke
43332Cylinder
43332Pressure stages
150120806464[bar]Max. final pressure
1130110011001100210[l/min]Free air delivery
1385138513851385361[l/min]Piston displacement
SV 1100/150SV 1101/120SV 1101/80SV 1101/64SV 200/64
Compressors
14
High pressure compressors [ 250 bar ]
14.5
1085
1050
1460
600
1470
30
72
4
4
250
1100
1385
SV1100/250
9.5
925
890
1205
470
1450
18.5
55
4
4
250
705
900
SVC700/250
14.59.58.58.53.5[liters]Oil capacity
1085925825825610[mm]Height
1050890735735640[mm]Width
1570120511651165770[mm]Length
690440295285167[kg]Weight
14701450145014501440[1/min]Revolutions
371597.55.5[kW]Electric motor
9255484840[mm]Stroke
44443Cylinder
44443Pressure stages
250250250250250[bar]Max. final pressure
1400585455300225[l/min]Free air delivery
1795755660395366[l/min]Piston displacement
SV1300/250
SVC600/250
SVB450/250
SVB300/250
SV225/250
Compressors
15
High pressure compressors [ 350 bar ]
14.5
1085
1050
1460
600
1470
30
72
4
4
350
1080
1385
SV1100/350
9.5
925
890
1205
470
1450
18.5
55
4
4
350
700
900
SVD700/350
14.59.58.58.53.5[liters]Oil capacity
1085925825825610[mm]Height
1050890735735640[mm]Width
1570120511651165770[mm]Length
690440295285167[kg]Weight
14701450145014501440[1/min]Revolutions
37151195.5[kW]Electric motor
9255484840[mm]Stroke
44443Cylinder
44443Pressure stages
350320350350350[bar]Max. final pressure
1390575455290218[l/min]Free air delivery
1795755660395366[l/min]Piston displacement
SV1300/350
SVD600/350
SVC450/350
SVC300/350
SV225/350
Compressors
16
High pressure compressors [ 350 bar ]Suction pressure 0.3 – 0.5 bar
0.30.40.40.40.5[bar]Suction pressure
14.59.59.58.53.5[liters]Oil capacity
1085925925830610[mm]Height
1050890890775630[mm]Width
1460127012051195800[mm]Length
600510470320184[kg]Weight
14701450145014501440[1/min]Revolutions
302218.5157.5[kW]Electric motor
7255554840[mm]Stroke
44443Cylinder
44443Pressure stages
350350320350350[bar]Max. final pressure
1300870720540305[l/min]Free air delivery
1385900755660366[l/min]Piston displacement
SV1100/350 N
SVD700/350 N
SVD600/350 N
SVC450/350 N
SV225/350 N
Compressors
17
CNG – compressors [ max. 350 bar ]Suction pressure 0.1 – 1 bar
14.5
1095
1025
1585
690
1470
30
72
4
4
350
56-72
0.022-0.3
1385
SVB1100/300
NG
14.5
1110
1030
1590
700
1470
36
92
4
4
350
74-113
0.022-0.5
1795
SVB1300/300
NG
0.3-0.90.022-0.3 0.30.30.022-0.3[bar]Suction pressure
14.514.59.58.53.5[liters]Oil capacity
11101095895810640[mm]Height
10301025780780615[mm]Width
1590158512951330820[mm]Length
740690530330190[kg]Weight
14701470145014501440[1/min]Revolutions
363024156.8[kW]Electric motor
9272554840[mm]Stroke
44443Cylinder
44443Pressure stages
350350350350350[bar]Max. final pressure
86-13650-6239-4626-3213-15.8[Nm³/h]Free air delivery
15301197900660366[l/min]Piston displacement
SVB1300/300
NG1
SVB950/300
NG
SVD700/300
NG
SVC450/300
NG
SV225/300
NG
Compressors
20
Breathing-air compressorsType: SV 225/330 3-stages
• compact (with frame)
• with 2 filling hoses2 x 200 / 2 x 300 baror 1 x 200 / 1 x 300 bar connection
Compressors
21
Breathing-air compressorsTypes: SVB 300/330, SVB 450/330, SVC 600/330 4-stag es
Execution ACompressor on base plate
Execution BCompressor with sound insulation
Compressors
22
Breathing-air compressors
* Execution A/B
3,5
890
840
880
260
1440
5,5
44
3
3
330
262
403
SV 260/330
9.5
1130
890
1780 / 1955
590 / 720
1450
15
55
4
4
330
600
755
SVC*600/330
8.5
1130
890
1780 / 1955
450 / 580
1450
9
48
4
4
330
450
660
SVB*450/330
8.53.53.53.5[liters]Oil capacity
1130968950830[mm]Height
890760 / 865710 / 805700 / 810[mm]Width
1780 / 1955
12341110850[mm]Length
440 / 570335250202[kg]Weight
1450144014401440[1/min]Revolutions
7.55.55.55.5[kW]Electric motor
48404040[mm]Stroke
4333Cylinder
4333Pressure stages
330330330330[bar]Max. final pressure
300225225225[l/min]Free air delivery
395366366366[l/min]Piston displacement
SVB*300/330
SV225/330 noise
insulated
SV225/330
open
SV225/330 compact
Compressors
23
Compressed-air technology
� Compressed-air treatment
� compressed-air dryers� compressed-air maintenance units� filter� condensate drainage� condensate treatment
� Compressed-air treatment
� compressed-air dryers� compressed-air maintenance units� filter� condensate drainage� condensate treatment
� Compressed-air distribution and storage
� compressed-air reservoir� compressed-air piping and hoses� piping connections
� Compressed-air distribution and storage
� compressed-air reservoir� compressed-air piping and hoses� piping connections
� Accessories and components
� suction filters� operating hour meters� compressed-air measuring units� pressure reducers� compressor controllers� silencers� valves
� Accessories and components
� suction filters� operating hour meters� compressed-air measuring units� pressure reducers� compressor controllers� silencers� valves
Compressors
24
Application areas
� bottling� starting up engines and
driving mechanisms� color spraying� leak detection� instrument air� check pressures� cleaning (purging)� control air� sandblasting� clamp� dry� drive tools � gas transport (pipeline)� vehicle refueling � breathing-air
� natural gas industry (filling station)� electrical engineering� beverage industry (PET-bottles)� foundry� handicraft� handyman� woodworking and processing� disaster prevention
(fire department, rescue services)� sewage-treatment plant� power station� air separation� mechanical engineering� oil field� refinery� switchgears� navigation� steel production� hydroelectric power station� workshop
Use
Compressors
25
Features of JAB - compressors
� decades of experience
� quality
� reliability
� economy
� longevity
� global application under hardest conditions
Compressors
26
Advantages of JAB - compressors
� oil pressure lubrication
� oil pressure control through oil pressure switch
� oil deficiency stop
� gauge for all pressure stages and oil pressure
� compact design through direct flanged electric motor
� high effective cooling system (ideal air delivery)
� efficient axial fan
� generous designed aluminium block cooler
� maintenance-free oil and water separator with automatic decompression and condensate drainage
� low compressed outlet temperature (<10 °C above amb ient temperature)
� high volumetric efficiency
Compressors
27
Advantages of JAB - compressors
� integrated micro filter
� pressure maintaining valve guarantees best condensate drainage
� very low noise level
� long service life of valves
� vibration and foundation free 3-point assembly with rubber-bonded metal elements
� robust design guarantees long maintenance intervals(2000 hours maintenance-free)
� 50 hours test run and first oil change in the factory
� safety valves or pressure switches
� unbloading valves
� suitable for air and inert gases
Compressors
28
Optional special equipment
� Electric pressure stage controlling through pressure switches instead of or in addition to the standard safety valves
� Temperature indicator and/or temperature control of single or all pressure stages
� Compressor heating for ambient temperature until -20°C� special designs also for lower temperatures possible
� Sound insulation hoods reduce the sound pressure level up to 70 dB (A)
� Special designs and solutions for different application areas
� Development and construction of complete generation of pressure unitsincl. assembly and installation
� Compressed-air treatment (filtration and drying) after detailed customer requirements
� Condensate technology
Compressors
29
Reference examples
Compressor unit „Outdoor“
• 2 compressors SV 200/40 with weather protection hood
• construction on reservoir 600 l / 46 bar
• valve panels for high and low pressure site as well as electric control in weather protection case
Compressor unit SV 500/40 Nwith sound insulation hood
• nitrogen-compressor with suction and pressure section in integrated valve panel
• buffer reservoir in suction section
• integrated electric control
Compressors d
30
Reference examples
2x3-bottle rack
• inclusive pressure control
• automatic condensate drainage and pressure monitoring
Compressor unit SV 125/40in container
• complete compressed-air unit with reservoir unit and additional reservoir
• valve panel and electric control in ventilated and heated container
Compressors
31
Reference examples
Compressor unit SV 3000/40with sound insulation hood
• integrated electric control and pressure switch
Compressor unit SV 225/350with sound insulation hood
• with suction and pressure section in integratedvalve panel
• buffer reservoir in suction section;compressed-air bottle and condensate reservoir
• fine filter in pressure section
Compressors
32
Reference examples
SV 245/40 with weatherprotection hood
• compressor with crank case heating
• separated, heated room for adsorption dryer and fine filter
High pressure compressorwith sound insulation hood
• base frame consists of 4-bottles
• electric control integrated in sound insulation hood
Compressors
33
Certificates of categorization associations
German Lloyd Bureau Veritas TÜV Certification Body
Lloyd´s Register of shipping
Det Norske Veritas Lloyd´s Register quality assurance