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Siemens AG 2014. All Rights Reserved.
Fieldbus Solutions with PCS 7
Siemens AG 2014. All Rights Reserved.
PROFINET
FOUNDATION Fieldbus
PROFIBUS PA
Active Field Distributor
PROFIBUS DP
Fieldbus Solutions with PCS 7
Siemens AG 2014. All Rights Reserved.
Fieldbus Solutions with PCS 7
PROFIBUS DP
System bus and open communication system
Siemens AG 2014. All Rights Reserved.
Industry Sector Page 4 2014-08-13 Thomas Bartsch
Fieldbus solutions with SIMATIC PCS 7
PROFIBUS supports:
HART communication
Fail-safe technology (PROFIsafe)
Drive integration (PROFIdrive)
Device profiles
And much more
PROFIBUS is the No. 1 field bus system in the world
Siemens AG 2014. All Rights Reserved.
Industry Sector Page 5 2014-08-13 Thomas Bartsch
Fieldbus solutions with SIMATIC PCS 7
Untertitel
Text erste Ebene
Text zweite Ebene
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Industry Sector Page 6 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
Fieldbus solutions with SIMATIC PCS 7
PROFIBUS DP
System bus of PCS 7 and open communication system
Link between PCS 7 and PROFIBUS PA and FOUNDATION Fieldbus
Connects field devices, process instruments, drives, pumps, remote I/O and analyzers
PROFIsafe integrates safety functionality
Supports HART protocol
Installed base of almost 43 million nodes
Used for more than 10 years already
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Industry Sector Page 7 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
Technical Overview
PR
OF
IBU
S D
P
S7-400
Fiber optic
OLM
RS485
(Diagnose)
Repeater
Coupler RS485iS
PA/FF Link
RS485
> 100km
Max. 1,000 m
PA / FF H1
Max. 125 DP slaves per single PROFIBUS DP master system
Electrical networks can be extended with repeaters (segments)
max. 31 DP slaves per segment
OLMs (Optical Link Module) for long distances, also provide
greater EMC stability
RS485iS coupler for PROFIBUS DP in hazardous areas
Copper with RS485 and fiber optic use the same communication
protocol
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Industry Sector Page 8 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
Physical Properties
PROFIBUS DP
Physical-
Layer Application
max. segment length
@ Baud rate
PROFIBUS
DP RS 485
Remote IO
Intelligent drives
Intelligent field devices
1200 m @ 10,000m @ 12 Mbps
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Industry Sector Page 9 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFIBUS DP development steps
Functionality
Cyclic data exchange Diagnostics
Extensions:
Acyclic data exchange Alarms
Extensions:
Peer slave communication (Publisher/Subscriber) Isochronous mode (equidistance) Time-of-day management and time stamping Upload and download
DP-V0
DP-V1
DP-V2
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Industry Sector Page 10 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
Central access to all connected devices
PROFIBUS PA
M
PROFIBUS DP
ES OS
Siemens AG 2014. All Rights Reserved.
PROFINET
FOUNDATION Fieldbus
PROFIBUS PA
Active Field Distributor
PROFIBUS DP
Fieldbus Solutions with PCS 7
Siemens AG 2014. All Rights Reserved.
Fieldbus Solutions with PCS 7
AFD
Active Field Distributor
Siemens AG 2014. All Rights Reserved.
Industry Sector Page 13 2014-08-13 Thomas Bartsch
Active field distributors
Increasing availability
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Industry Sector Page 14 2014-08-13 Thomas Bartsch
Automatic bus termination enables
unique online changeability
Add new devices
PROFIBUS PA / FOUNDATION Fieldbus Automatic bus termination
AFD
Bus termination
Enhance line
Enhance ring M
There is no need to reserve spare ports of the AFDs !
AFD AFD AFD AFD
DP Link / FF Link
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Industry Sector Page 15 2014-08-13 Thomas Bartsch
Architectures with Active Field Distributor
Line architecture
Automatic bus termination by the last AFD
Line architecture with redundant couplers
AFS connects a bus line segment to two feeding
field device coupler FDC 157
Ring architecture with bus coupler and media
redundancy
Advantages
Automatic bus termination
Ease and safe installation
Reduce unplanned plant downtimes
Extendable and repairable during operation
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Industry Sector Page 16 2014-08-13 Thomas Bartsch
Revised version of 4 channel field distributor with automatic bus termination
Active Field Distributor for PROFIBUS PA & FF-H1
PR
OF
IBU
S P
A /
FF
-H1
8 channel version for most competitive channel price
6 channel field barrier for intrinsically safe applications
New Mechanical Design
Bigger connectors (M12 M16)
All connectors relocated to bottom side
Screw terminal instead of spring terminal
AFD8 (01/2013)
(6ES71570AG820XA0)
AFDiS
(6ES71570AG830XA0)
AFD4 (01/2013)
(6ES71570AG810XA0)
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Industry Sector Page 17 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
Active Field Distributor
Comparison
Current version New product line
Feature AFS AFD AFS
(redesign)
AFD4
01 / 2013
AFD8
01/2013 AFDiS
Spurs 4 4 8 6
Direct grounding l l l l l l
Grounding bar l l l l
Automatic bus termination l l l l
Coupler redundancy l l l l l l
Ring redundancy l l l l
Short-circuit-proof spurs 60mA 60mA 60mA 40mA / 60mA
Electronic chatter suppression l l l
Status LEDs l l l l l l
Trunk cover with auto switch-off l l l
Degree of protection IP65 IP65 IP66 IP66 IP66 IP66
Operating temperature range - 25 70 - 25 70 - 40 70 - 40 70 - 40 70 - 40 70
Approved for hazardous area
(Device / Spurs) zone 2 / Ex e zone 2 / Ex e zone 2 / Ex ic zone 2 / Ex ic zone 1 / Ex ia
Integrated repeater l
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Industry Sector Page 18 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
SIMATIC Fieldbus Calculator
Planning of Fieldbus Segments
PROFIBUS PA
FOUNDATION Fieldbus H1
http://support.automation.siemens.com/WW/view/en/53842953
Siemens AG 2014. All Rights Reserved.
PROFINET
FOUNDATION Fieldbus
PROFIBUS PA
Active Field Distributor
PROFIBUS DP
Fieldbus Solutions with PCS 7
Siemens AG 2014. All Rights Reserved.
Fieldbus Solutions with PCS 7
PROFIBUS PA
Siemens AG 2014. All Rights Reserved.
Industry Sector Page 21 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFIBUS PA
Overview
PROFIBUS DP
PROFIBUS PA (Ex)
PROFIBUS PA 31 devices
64
devices
9 devices
123 devices
Max. 7872 Devices
DP Interface module IM153-2 (12Mbps to 31.25 kbps)
Slave on PROFIBUS DP (one address), Master on PROFIBUS PA
Can be used redundant (H-System)
Max.. 244 bytes of I/O data (1 AI Value = 5 Byte)
Up to 64 PA devices
DP/PA coupler for PROFIBUS PA segment
Integrated Power supply - (Ex Option: Class 1, Div. 1, ZONE 0)
Up to 31 (9 Ex) PA devices
Max 5 couplers per link
Total number of devices on one PROFIBUS Master system
Up to 123 DP Slaves
DP/PA Link is one DP Slave -> 123 x 64 = max. 7872 PA devices
DP/PA Link
Interface module
IM153-2
DP/PA coupler
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Industry Sector Page 22 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFIBUS PA features
Cost and space savings
Less instruments using multivariable devices
Less wiring
Less I/O cards
Less controller logic
420mA PROFIBUS PA
PROFIBUS PA
420mA
Digital
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Industry Sector Page 23 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFIBUS PA features
Free choice of devices due to open standard
Interchangeability
Devices can be operated in device manufacturer independent
mode according PA Profiles e.g.
counting
pressure
flow
level
Interoperability
Universal device description independent from DCS or device
manufacturer GSD
EDD
Download from
manufacturer parameterize
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Industry Sector Page 24 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFIBUS PA features
Conventional 420mA
technology
P A D 420mA D
A
0...50 bar 0...10 bar A
D
PROFIBUS PA
PA-
Interface
PROFIBUS PA
A D
P 8.928
0...50 bar
8.9
0...10 bar
Higher Accuracy
Less conversions
32 bit resolution, digital transmission
No application specific measuring ranges
8.928
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Industry Sector Page 25 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFIBUS PA features
Central configuration, parameterization and diagnostics
PROFIBUS PA
M
PROFIBUS DP
OS ES
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Industry Sector Page 26 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
Seamless integration into PCS 7 asset management
Detailed diagnostics
via device manager
Available views:
I&M Alarm Diagnostic Parameters Change Report Maintenance
Asset
Management
IH alarm
IH warning
IH requirement
Out of order
Status unknown
passivated
Replacement value
Operator reaction
Device status OK
Simulation
Config. changed
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Industry Sector Page 27 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
15ms
Acyclic
20ms
10ms 15ms
10ms
10ms
0,5ms
0,5ms
cyclic
80 msec
2 msec 0,5ms 0,5ms
acyclic
Engineering
Station
PROFIBUS PA 31,25 kBit/s
PROFIBUS DP up to 12 MBit/s
ES
Industrial Ethernet
S7 41x
SIMATIC PDM
PROFIBUS PA features
High performance for fast control loops
Simple calculation formula for PROFIBUS PA
cycle time = app. 10 ms x number of devices
+ 1.3 ms (for each additional cyclic value)
+ 10 to 20ms (for acyclic class-2 master services)
DP/PA Link
DP up-link PA
Coupler
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Industry Sector Page 28 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFIBUS PA features
Process safety support with PROFISafe
IEC 61508/11:
The whole communication path to the field device is failsafe now!
No fail-safe-I/Os required, less cabling
420 mA
PROFIsafe on PROFIBUS DP
S7 41x F_PA_DI
F_PA_AI
PROFIsafe on PROFIBUS DP and PA
S7 41x
DP/PA-Link ET200M
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Industry Sector Page 29 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
Conventional setup for high available and fail-safe applications
PR
OF
IBU
S D
P
High available and fail-safe
measurement (e.g. 2 out of 3)
Safe communication up to the I/O card
Safety and high availability requires multiple I/O cards
2oo3
F-Remote I/O
Todays architecture
S7 41x HF
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Industry Sector Page 30 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
Cost saving architecture for high available and fail-safe applications
PR
OF
IBU
S D
P
2oo3
1oo2
DP/PA Link, redundant
Safe communication down to the field device
Safety and high availability on one segment
Allows combination of standard and PROFISafe devices
Tomorrows architecture S7 41x HF
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Industry Sector Page 31 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFIBUS PA enables
Fast and easy installation because of bus-powering and automatic bus termination
Prevention of unexpected plant downtimes due to scalable redundancy concept
Early fault recognition and preventive maintenance due to enhanced diagnostics and asset management
support
Cost- and space saving configurations as a real alternative to conventional technologies (4 20mA,
HART, fail-safe etc.)
Complete hardware configuration change in run without production downtimes (including modifications on
trunk line)
PROFIBUS and PROFIBUS PA are state-of-the-art and fit for the future
Siemens AG 2014. All Rights Reserved.
PROFINET
FOUNDATION Fieldbus
PROFIBUS PA
Active Field Distributor
PROFIBUS DP
Fieldbus Solutions with PCS 7
Siemens AG 2014. All Rights Reserved.
Fieldbus Solutions with PCS 7
FOUNDATION Fieldbus
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Industry Sector Page 34 2014-08-13 Thomas Bartsch
FOUNDATION Fieldbus
Seamless system integration (such as PROFIBUS PA, HART, I/O) via high speed system backbone
Central configuration & parameterization
Complete asset management support via PCS 7 Maintenance Station / PDM
H.I.S.T (Host Interoperability Test) certified Host according FF-569
Device tag & address assignment
Configuration of Link Master devices
Block tag configuration
Standard & enhanced Blocks
Function block linkage configuration
Device description service
Control In The Field
Redundancy on all levels
Redundant controller
Redundant backbone
Redundant linking device / Link Master
FF-H1 coupler / ring redundancy
AS 41x HF
PR
OF
IBU
S D
P S
yste
m b
ackb
on
e
ET200iSP
ET200M HF
PROFIBUS PA
Engineering
Station
Maintenance /
OS Server
Multi Client
Drives
PA Link
FF Link
FOUNDATION Fieldbus
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Industry Sector Page 35 2014-08-13 Thomas Bartsch
FF Link
PA Link
Linking device hardware platform
IM 153-2
DP Link
+
Field Device Coupler
FDC 157
DP Slave PA Master
Manchester encoding Bus powering
IM 153-2 FF
FF Link
+
DP Slave FF Link Master
Manchester encoding Bus powering
FF Stack
The FF Linking device is based on the same hardware
platform as the well proven SIMATIC PA Link
Link = IM153-2 + Field Device Coupler
Field Device Coupler
FDC 157
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Industry Sector Page 36 2014-08-13 Thomas Bartsch
FF Link quantity structures
Property Value / Comment
Links per DP master system 123 (typ. 30 to 40)
Link Master per link 1 LAS (1 backup link master in redundant configuration)
Segments per link 1
I/O channels per link 40AI, 40AO, 40DI, 40DO
I/O data per link 244 bytes input / 244 bytes output (AI,AO = 5 bytes, DI/DO = 2 bytes)
Bus power per segment 1000 mA at 30V
Devices per segment 31 (typ. 8 to 10 due to FF cycle time)
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Industry Sector Page 37 2014-08-13 Thomas Bartsch
No 3rd party components required
FOUNDATION
Fieldbus - H1
M
SIMATIC FF Link
Power conditioner FF-H1 Link Master
Field Devices
SIMATIC NET
FF-H1 type A cable
(yellow and blue)
Active Field Distributor
(junction box with
automatic bus termination)
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Industry Sector Page 38 2014-08-13 Thomas Bartsch
Hardware configuration workflow
Add & configure
Configure FF Link
2
Add & configure devices 3 Import additional DDs
via PDM
Device Integration
Manager
1
Connect device I/O data
to process image of
controller
4
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Industry Sector Page 39 2014-08-13 Thomas Bartsch
APL fieldbus channel drivers
Connect process image with application via
generic fieldbus channel
driver included in
PCS 7 APL
FbAnIn
FbAnOu
FbDiIn
FbDiOu
Module drivers can be generated automatically
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Industry Sector Page 40 2014-08-13 Thomas Bartsch
FF-blocks connected to process image are automatically managed by the system
In addition FF-blocks can be manually interconnected to establish Control In The
Field loops (PDM Connection Editor)
FF communication schedule generation
FOUNDATION Fieldbus H1
PID_1
BKCAL_IN
IN
AI_1
OUT
AO_1
CAS_IN
BKCAL_OUT
OUT OUT
AI
PID AO
Macro cycle
Additional devices
configured for
cyclic data exchange
with the controllers process image
3 1 2 31
30
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Industry Sector Page 41 2014-08-13 Thomas Bartsch
Fieldbus parameter settings
Automatic or
custom settings
Retry Factor
Timing settings for
address and device tag
change procedure
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Schedule and macro cycle are
automatically determined by the system
according the following conditions:
Interconnections (process image and
CIF)
Device type specific timings
Fieldbus communication parameters
settings
User defined conditions (max cycle time,
ratio between cyclic and acyclic
communication)
Macrocycle configuration
Macro cycle
(400 ms)
Acyclic portion
(70% = 280ms)
Reserve
(64ms)
Cyclic
communication
(56ms)
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Industry Sector Page 43 2014-08-13 Thomas Bartsch
Link master assignment
Control In The Field applications keep on running without controller or linking device !
DP/FF-Link is implicitly loaded as primary link master at default
Master IM153-2 is Link Active Scheduler (LAS)
Standby IM153-2 is backup LM (in redundant configuration)
Optionally, field devices can be assigned to be backup link master as well
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Industry Sector Page 44 2014-08-13 Thomas Bartsch
Online views
Maintenance
Station
PDM
Complete Device Management support via
SIMATIC PDM
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Industry Sector Page 45 2014-08-13 Thomas Bartsch
Software Package
PCS 7 V8.0 Update 1 or higher
PDM V8.0 Servicepack 1 or higher
FF Communication is now integrated into PDM
Universal Solution for FF and PROFIBUS PA
Siemens AG 2014. All Rights Reserved.
PROFINET
FOUNDATION Fieldbus
PROFIBUS PA
Active Field Distributor
PROFIBUS DP
Fieldbus Solutions with PCS 7
Siemens AG 2014. All Rights Reserved.
Fieldbus Solutions with PCS 7
PROFINET
Siemens AG 2014. All Rights Reserved.
Industry Sector Page 48 2014-08-13 Thomas Bartsch
Installation Base of PROFINET
Over 5.9 Mio nodes are already installed
Controller
Remote IO
Drives
Displays
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Industry Sector Page 49 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Imagine: a PROFIBUS installation with
a higher availability
a higher scalability of the redundancy
PROFINET has the answers to all these requirements!
more than one master in the network
Webserver functionality
electrical ring installation
more than 126 connections / devices on the same network
graphic visualization and automatic identification of the topology
complete commissioning with automatic addressing and naming
easy and fast device exchange
100% investment protection for the future by integration of existing fieldbus technologies (proxy technology)
flexible topologies, which follows the installation of your plant (Line, Star, Tree and Ring)
very high data rate over high distances without need of separate repeaters
big data rates (e.g. data base, pictures, printer, webcam) over the same cable
wireless communication (also high available)
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Industry Sector Page 50 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFINET in Process Automation
Architectures
Topologies
Line
Ring
Tree
Mixed
Media and cable length
Copper
max. 100m between two devices
Fiber optics
50 m 16 km
Wireless
Industrial WLAN (IEEE 802.11)
Bluetooth (IEEE 802.15.2)
Ringstruktur
Linienstruktur
Baumstruktur
Sternstruktur
Wireless
Glas/POF
PROFINET
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Industry Sector Page 51 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Comparison of the addressing
Individual and manual
addressing of each
station
Easy addressing by controller
with support of engineering
system
Automatic detection of the
topology
Visualization of the topology Easy device exchange
Fast commissioning
Prevention of address conflicts
Automatic addressing of the station by the controller
Engineering of stations by the engineering station
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Industry Sector Page 52 2014-08-13 Thomas Bartsch
Standardization
Key features of PROFINET in the Process Automation
Configuration in Run (CiR)
DCS
Remote I/O Proxy
Time synchronization & stamping System Master Clock
(GPS, DCF77, )
Controller 1 Controller 2 Controller 3
Proxy
Device Device
Backup
Clock Master
PROFINET IO System Redundancy
Redundant Controller
Primary Backup
Redundant Network
Device with
redundant
connectivity
Device with
singular
connectivity
Complete fieldbus integration
DCS
HART
PROFIBUS PA
FF H1
PROFIBUS DP
DeviceNet
PROFINET
Already standardized
System Redundancy
Released
Released
In PI Review PNIO Media Redundancy
Released Sept. 2012
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Industry Sector Page 53 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Integration of existing fieldbus technologies
DCS
PROFIBUS PA
FF H1
PROFIBUS DP
PROFINET
HART
AS-Interface
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PROFINET in Process Automation
Integration of PROFIBUS-DP in PROFINET
Proxy
PROFINET
PROFIBUS DP Transparent communication
between PROFINET und PROFIBUS-DP
IE/PB Link (Proxy) represents the
PROFIBUS-Devices on PROFINET at a single
controller
The IE/PB Link is a PROFINET device on
Ethernet and DP-Master on PROFIBUS
Cyclic and acyclic communication
100% Investment protection for the future
Step-by-step from PROFIBUS DP to
PROFINET
IE/PB Link
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Industry Sector Page 55 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Integration of PROFIBUS-PA in PROFINET
Proxy
PROFINET
PROFIBUS DP
DP/PA Coupler for connection of
PROFIBUS-PA field devices
Connection of up to 31 PA field devices per
DP/PA Coupler
Cyclic and acyclic communication
PROFIBUS PA
DP/PA Coupler
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Industry Sector Page 56 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Combination of PROFINET and PROFIBUS
Coexistence of PROFIBUS and PROFINET
No additional CPs for PROFIBUS
Easy migration from PROFIBUS to PROFINET
Migrate step by step
PROFINET and PROFIBUS can be used at the same time on the Controller
Less Hardware required!
PROFIBUS and PROFINET in the Controller
Flexible system design with PROFIBUS and PROFINET
PROFIBUS and PROFINET extend each other
Coexistence of both technologies
Routing via PROFIBUS interface
Coexistence of PROFIBUS and PROFINET
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PROFINET in Process Automation
Redundancy
57
Redundant Controller Primary
Backup
Redundant Network
Device with
redundant
connectivity
Device with
singular
connectivity
Functionality
Support of system
redundancy is mandatory for
PA PROFINET devices in
CC-B(PA). High Scalability
High Availability
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Industry Sector Page 58 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Terms
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PROFINET in Process Automation
Terms and Meanings
What means System Redundancy
We need to know first some terms to understand
PN IO Controller (IOC)
can be a single or redundant AS 400
Application Relation (AR)
Describes the relationship between IOC and the Remote IO or PN devices
Network Access Point (NAP)
Means the number of interface in a PN IO Device
S1/S2 Devices
S1 only one AR
S2 two AR possible
R1/R2 Device
two AR possible per interface (NAP)
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PROFINET in Process Automation
Single System
AR 1 Application Relation
Single NAP
Network Access Point 1 Interface
Controller
CPU IOC
NAP
PN IO
AR
S1 Device
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Single NAP
Network Access Point
Redundant Automation System
PROFINET in Process Automation
Redundant System and System Redundancy
AR 1 Application Relation
AR 2 Application Relation
1 Interface
Controller 1
CPU IOC
NAP
PN IO
AR 1 S2 Device
Supports System Redundancy
Controller 2
CPU IOC
AR 2
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NAP 2
Redundant NAP
Redundant Automation System
PROFINET in Process Automation
System Redundancy Redundant System
AR 1.1 AR 2.1
2 Interfaces
Controller 1
CPU IOC
NAP 1
PN IO
AR 1.1
R2 Device
Each NAP has 2 AR
Controller 2
CPU IOC
AR 2.1 AR 1.2 AR 2.2
AR 1.2 AR 2.1
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Industry Sector Page 63 2014-08-13 Thomas Bartsch
Architecture
PROFINET in Process Automation
Media Redundancy Protocol (MRP)
MRP Media Redundancy Protocol
IEC 61158-5-10 Edition 1.0 2007-12
Part of the PROFINET standardization
Based on ring topology - The basic concepts of MRP and HSR (High Speed Redundancy) are identical
Max. 50 nodes in the ring
PROFINET IO-Controller
PROFINET IO-Devices
Components of the network infrastructure (IE switches, CPs)
Configuration and diagnostics in STEP7
200 ms reconfiguration time
MRP manages Ethernet Ring architecture, independent of the connected participants and there communication relation
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Industry Sector Page 64 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Media Redundancy Protocol (MRP)
PROFINET devices are supporting
MRP functionality
Improved plant availability More flexibility Less costs, because of less required components
MRP on integrated
PROFINET ports
Innovation for simplification of the
system architecture
One device or controller is Ring-
Master
Other devices or masters can take
over Ring-Master functionality in case
of a failure
Industrial Ethernet
PROFINET
data
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Industry Sector Page 65 2014-08-13 Thomas Bartsch
The Ring-Manager will initiate a
second communication path on the
network
In case of a failure in the network or of
a device the communication resume
The communication is now managed
over the alternative path
The failure is limited to a damaged
device
PROFINET in Process Automation
Media Redundancy Protocol (MRP)
Industrial Ethernet
PROFINET
data
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Industry Sector Page 66 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Media Redundancy Protocol (MRP) Topologie Editor
Online check of ring configuration in the Topology Editor
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PROFINET in Process Automation
Media Redundancy Protocol (MRP) Topologie Editor
Detection of a lost connection in the Topology Editor
Industrial Wireless LAN
Safety
Flexible Topologien
Erweiterbarkeit
Web Tools
Easy cabling
Offener Standard
Medienredundanz
Ein Kabel fr alles
Gerte-/ Netzdiagnose
Energieeffizienz Groe Mengengerste
Hohe Datenrate
Geschwindigkeit
Hohe Przision
Mageschneiderte
Anlagenkonzepte
Optimale Nutzung von
RessourcenHhere Produktivitt
Schneller Gertetausch
Robustheit/Stabilitt
Easy cablingEinfache Verkabelung
Schneller Hochlauf
Flexibilitt Effizienz Performance
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PROFINET in Process Automation
PROFINET Diagnostic
Device failure
Maintenance
cable
Diagnostic information of Topology Editor
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Industry Sector Page 69 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
System Architectures with S1 Devices and PCS 7 V8.1
Controller
With IOC
S1 - Device
S1 - Device
Controller
With IOC
S1 - Device
S1 - Device
MRP
S1 Devices
e.g. ET 200M, ET 200SP, IE/PB Link PNIO (MRP with Switch), Simocode, Sinamics
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Industry Sector Page 70 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
System Architectures with S1 Devices and Switches and PCS 7 V8.1
Controller
With IOC
S1 - Device
S1 - Device
MRP
S1 Devices
e.g. ET 200M, ET 200SP, IE/PB Link PNIO, Simocode, Sinamics
Controller
With IOC
S1 - Device
S1 - Device
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PROFINET in Process Automation
System Architectures with S2 Devices and PCS 7 V8.1
Redundant Controller
With IOC
S2 - Device
S2 - Device
S2 Devices
e.g. ET 200M, Simocode (new version 2014)
Redundant Controller
With IOC
S2 - Device
S2 - Device
MRP
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Industry Sector Page 72 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
System Architectures with S2 Devices and Switches and PCS 7 V8.1
Redundant Controller
With IOC
S2 - Device
S2 - Device
MRP
S2 Devices
e.g. ET 200M, Simocode (new version 2014)
Redundant Controller
With IOC
S2 - Device
S2 - Device
Siemens AG 2014. All Rights Reserved.
Products
PROFINET in Process Automation
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Industry Sector Page 74 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFINET in Process Automation
PROFINET as Fieldbus in PCS 7
PCS 7 Standard with PROFINET
AS 410
AS 414-3IE and AS 416-3IE
PROFINET Interface integrated into CPU
AS 414-3, 416-2/4, 417-4
CP 443-1
Possible IO
ET 200SP Standard modules with PCS 7 V8.1
ET 200M with IM 153-4 PNIO HF
All modules
IE/PB Link PN IO with DP/PA - Link
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Industry Sector Page 75 2014-08-13 Thomas Bartsch
PROFINET
FOUNDATION
Fieldbus
PROFIBUS PA
Active Field
Distributor
PROFIBUS DP
PROFINET in Process Automation
PROFINET as Fieldbus in PCS 7
PCS 7 High available and safety related automation systems
AS 410H,
AS 412H, AS 414H, AS 416H, AS 417H
AS 410 F/FH,
AS 412F/FH, AS 414F/FH,
AS 416F/FH, AS 417F/FH
Integrated PN-Interface
Possible IO on PROFINET
ET 200SP Standard modules with PCS 7 V 8.1
ET 200M with IM 153-4 PNIO HF
F-DI Namur only on PROFIBUS
Architecture with Switches
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Industry Sector Page 76 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
PROFINET in PCS 7 V8.02
Industrial Ethernet, plant bus
PCS 7 OS server
PROFINET, field bus
ET 200M PN
IE/PB-Link
PROFIBUS DP
Zone 2 Zone 1
AFDiS
PROFIBUS PA
AFD
PA-Koppler
PCS 7
AS 410-5H
SIMOCODE PN
PAC 3200/4200 PN
SINAMICS PN
Fault-tolerant
automation systems
Weighing systems
Comprehensive diagnostics and easier commissioning support via standard Ethernet mechanisms (Plug & Play)
Improved performance due to higher bus
transmission rate (100 Mbit)
Improved robustness
Free customizable flexible plant
topologies
100% investment protection and backward compatibility for fieldbus installations (reuse of I/O modules)
Cost effective architecture for system
redundancy (Red. Controller, Single IM)
PROFIBUS & PROFINET in one System
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Industry Sector Page 77 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
PROFINET in PCS 7 V8.1
Second PROFINET IO Controller on CPU410-5H
(without 443-1 -> optimized costs)
ET 200SP: The low-cost Remote I/O
SIMOCODE PRO V PN Release 2014
with System Redundancy
Integration of Drives via PN
Industrial Ethernet, plant bus
PCS 7 OS server
PROFINET, field bus
ET 200M PN
IE/PB-Link
PROFIBUS DP
Zone 2 Zone 1
AFDiS
PROFIBUS PA
AFD
PA-Koppler
PCS 7
AS 410-5H
PAC 3200/4200 PN
SINAMICS PN
Fault-tolerant
automation systems
Weighing systems
SIMOCODE PN
ET 200SP PN
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Industry Sector Page 78 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
SIMOCODE pro with PROFINET
SIMOCODE pro
with PROFINET
Functionality
Benefit
Integrated two port switch with support of MRP
In preparation: redundant connection on high available controller over PROFINET
Communication based on open industry standard OPC UA and diagnostic over integrated web server
Expandable with failsafe module with PROFIsafe
Supply of energy measured value over PROFIenergy
In preparation: Higher availability with PROFINET redundancy functions
In preparation: No need of Y-Link for connection on redundant system
Simplified operation and monitoring
Client and location-independent diagnostic
Easy implementation of Safety- (PROFIsafe) and Energy management (PROFIenergy) concepts
More
Integration of SIMOCE pro PN with full functionality with PCS 7 V8 Advanced Process Library (APL)
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Industry Sector Page 79 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
ET 200SP
New AI HART module Tool-free connection system
due to push-in terminals
Enhanced product performance Reduced variety of parts
due to function compression
Power modules to create load groups
integrated into the system 50% smaller footprint
ET 200SP
Simple to use smaller in size stronger in performance
with PROFINET, replacing ET 200S
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Industry Sector Page 80 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
CPU 410-5H
Flexible scalable PO (from 100 PO to 2600 PO)
Memory
48MB Load-, 16MB Code- and 16MB data memory
IO-Range
16.000 Byte Input and 16000 Byte Output
Performance
10ms cycle time
Functionality
HF-CPU (Process Safety & High Availability)
High precision time stamping
Interfaces
DP-Master with max. 96 DP-Slaves
Up to 10 additional external DP-Master
2x PN IO Controller with 250 Devices each or 2x Ethernet
or 1x Ethernet & 1x PN IO Controller
Conformal Coating
Individual configurations possible
Technical Details
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Advantages
PROFINET in Process Automation
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Industry Sector Page 82 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
The way from PROFIBUS to PROFINET
PROFINET: The perfect combination of two
worlds with additional value
PROFIBUS know-how can be easy used for
PROFINET
PROFINET has advantages compared to
PROFIBUS
Partly shift to PROFINET with a existing
PROFIBUS installation
PROFINET is a worldwide established and
reliable standard
New projects can already start today with
PROFINET
PROFIBUS is the most established fieldbus and PROFINET is the further
development based on standard Ethernet
The low costs for the change from PROFIBUS to PROFINET are a investment
protection for the customer
Flexible topologies, Scalable redundancy, Performance, Robust installation,
Wireless, Web, Multi-Master, Shared Device, Media redundancy and many more
Step-by-step change from PROFIBUS communication modules, whereby the cabling
of the I/O modules is still used. A proxy is used to connect the remaining devices.
and using therefore the innovative concepts of the system architectures
which is accepted and used in all branches and markets
The time is ready for PROFINET!
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Industry Sector Page 83 2014-08-13 Thomas Bartsch
PROFINET in Process Automation
Advantages of PROFINET
Higher performance with higher data rate (100Mbit)
PROFINET is well proven since many of years in factory automation and motion control
Seamless Integration from ERP/MES level to field level (horizontal integration)
Detailed diagnostic and easier commissioning due to Ethernet mechanisms (Plug & Play)
Complete Commissioning by automatic naming and addressing
Easier and faster device exchange
Higher scalability of the system redundancy
Higher robustness
More flexible topologies (Line, Star, Tree and Ring)
PROFINET is the future system backbone for PCS 7
100% investment protection for the future due to integration of existing fieldbus technologies (Proxies)
PROFINET is a worldwide established standard in the industry based on standard Ethernet
Siemens AG 2014. All Rights Reserved.
Thomas Bartsch
Marketing Manager
I IA AS S MP 7
Siemensallee 84
76187 Karlsruhe
Phone: +49 721 595-6745
Fax: +49 721 595-8487
Cellular: +49 173 707 4436
E-Mail: thomasbartsch@siemens.com
Thank you for your attention!