Final Project Materials Certification · Materials and Research Engineer ... •MC Reviewer...

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

• The Materials Acceptance and Certification system is designed around the requirements for Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

• PA Role–PA role in MAC versus PA’s responsibilities

Florida Department ofFlorida Department of

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Final Project Materials Certification

• PA Role can be assigned to the PA’s delegate

• SCO defines the delegate more stringently than was permitted in LIMS

Florida Department ofFlorida Department of

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Final Project Materials Certification

• VT Technician• DMRO personnel

• Others

Florida Department ofFlorida Department of

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• Contract Specialist

• Head Inspector• Asphalt VT ONLY and/or RAS

• NO OTHERS

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Final Project Materials Certification

•Sample Life Cycle–PA role is responsible for comparison packages and triggering Resolution

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Sample Life Cycle–Checklists•Asphalt•Soils•Structural Concrete

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Sample Finalization Checklists

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Basic Contract Concepts–Method of Measurement–Basis of Payment• Final Estimates

–Method of Acceptance• State Materials Office

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Method of acceptance is from the contract documents

• JGS is a guide of the contract requirements

• When there is a contradiction, contract rules

• JGS is just a report

Florida Department ofFlorida Department of

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Final Project Materials Certification

•MAC has two types of JGS–Standard JGS–Non‐standard JGS

Florida Department ofFlorida Department of

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Final Project Materials Certification

•Standard JGS–Let date logic–Project Specific requirements

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Back to Method of Acceptance – only project specific requirements that change the standard method of acceptance

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

TRANSPORTATIONTRANSPORTATION

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Final Project Materials Certification

Florida Department ofFlorida Department of

TRANSPORTATIONTRANSPORTATION

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Final Project Materials Certification

Florida Department ofFlorida Department of

TRANSPORTATIONTRANSPORTATION

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Final Project Materials Certification

Florida Department ofFlorida Department of

TRANSPORTATIONTRANSPORTATION

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Final Project Materials Certification

•Non‐Standard JGS–Created by QC data entry for•LS/DB/LAP On‐system

–Reviewed by PA

Florida Department ofFlorida Department of

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Final Project Materials Certification

•Non‐Standard JGS–Let Date Logic–Project Specific Requirements

Florida Department ofFlorida Department of

TRANSPORTATIONTRANSPORTATION

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Final Project Materials Certification

• JGS–If it’s not on the JGS, you can’t log in a sample!!!

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Samples are being taken and processed• PA is tracking sample status• PA is finalizing samples and building comparison packages as the samples progress

• What does all this have to do with MC Review?

Florida Department ofFlorida Department of

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Final Project Materials Certification

•MAC sends conditions to the MC Review process•These conditions are known as issues

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Automatic finding & Manual Findings (MAR Issues)–MC Reviewer needs to initiate review when project begins–Based on MC Exceptions•What is an MC Exception?

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Exception 1 = Material Acceptance–Failing Test Results–Missing Reports

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Exception 2 = Minimum Frequency–Required tests not performed–Required Comparison not performed

–Required Resolution not performed–Not enough samples

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Exception Category 3 = Qualifications–Technicians–Laboratories–Production Facilities•Manual Findings

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Straightedge Deficiencies• Materials that allow Delineation

– These two automatic findings trigger specific functionality with the MAR process that you will not get when creating a manual finding

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Straightedge Deficiencies– Has a different flow with different roles based on CPAM Chapter 11

– Resident Engineer instead of PA– District Bituminous Engineer instead District Materials and Research Engineer

– Recommendation is Final Resolution

Florida Department ofFlorida Department of

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Final Project Materials Certification

• Materials that allow Delineation– Has the same flow with the same roles as other MARs except for Straightedge

– The difference is the option for No EAR –Delineation will not show up for a manual finding

Florida Department ofFlorida Department of

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Final Project Materials Certification

•MC Review in MAC–Responding to Findings–Initiating MAR

Florida Department ofFlorida Department of

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Final Project Materials Certification

MOA

•Issues with MOA?

•Conditional flags

•Manual findings

Is it an issue?

•MC Reviewer determines if the finding warrants further attention. 

• If yes = submit issue for PA response

•If no = exclude ‐DONE

Submitted issues

•PA responds to issue

•Make a comment about the issue

•Background information on what triggered the flag (condition)

Florida Department ofFlorida Department of

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Final Project Materials Certification

MC Review and PA determine if issue needs more action

• If yes, promoted to MAR

• If no, excluded from MAR ‐ DONE

PA determines the severity of the issue

• Can it be solved by standard methods?

• If yes ‐ DONE

Is material so bad it needs to be removed and replaced?

• First – determine if EAR or No EAR*

• Second – enter final resolution

Florida Department ofFlorida Department of

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Final Project Materials Certification

•What is MAR?•When is it used?

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

•What is the difference between a recommendation and a resolution?

Florida Department ofFlorida Department of

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Final Project Materials Certification

•There are 7 recommendations•5 are also final resolutions that can be made by the PA

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

• If EAR or No EAR is selected,  2nd process is needed to determine final resolution–Or No EAR Delineation if the Specification allows resolution by delineation

Florida Department ofFlorida Department of

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Final Project Materials Certification

•Resolution options:

Florida Department ofFlorida Department of

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Final Project Materials Certification

•Resolution options:

Florida Department ofFlorida Department of

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Final Project Materials Certification

•Location Information–PA fills it out–After the resolution

Florida Department ofFlorida Department of

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Final Project Materials Certification

• PA needs to ensure the location information is correct and complete

• For Complete Removal and Replacement & Leave in Place – one set of entries

Florida Department ofFlorida Department of

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Final Project Materials Certification

• PA needs to ensure the location information is correct and complete

• For Partial Removal and Replacement, enter sub‐locations for material that was removed and material that was replaced

Florida Department ofFlorida Department of

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Project Administrators and MAC

• MC Reviewer will notify PA if additional information is needed for location information

• This gets used on the PMCL so it needs to be right

Florida Department ofFlorida Department of

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Final Project Materials Certification

•What about DDM/EAR•We don’t do it that way…–P.S.  Not all MAR issues will result in an exception, but most will

Florida Department ofFlorida Department of

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Final Project Materials Certification

Florida Department ofFlorida Department of

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Final Project Materials Certification

•MC Review•PMCL

Florida Department ofFlorida Department of

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Final Project Materials Certification

•Questions?

Florida Department ofFlorida Department of

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0

20

40

60

80

100

2003 03/04 04/05 05/06 06/07 07/18 08/09 09/10 10/11 11/12 12/13 13/14 14/15 15/16

Day

s

Years

Certification Program PerformanceHistoric

(since delegating process to Districts)

Overall Process Time Response Time

GOOD

16‐Day Goal

54

Reduced Pay per Decision

1%

Reduced Pay per Spec‐

3%

Reduced Pay per Spec+

16%

Full Pay per Spec (100%)

11%

Full Pay per Spec+ (Bonus)

68%

Material Acceptance for Asphaltfrom July 1, 2015 to June 30, 2016

Based on an Estimated 4.7M Tons of Asphalt and 

367 Projects

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