Machine Current Monitoring &

Preventive Maintenance

ICPDASCo.,LTD.JoyceYehTel:+886-3-5973366ext:3307Email:joyce_yeh@icpdas.com

Outlines

•  IntroducGon•  MachineCurrentMonitoringsystem•  SoluGons•  Benefits•  WhyChooseICPDAS?

IntroducGon

•  Remotemonitoring,diagnosisandmaintenancearethreekeyfuncGonsthatequipmentsmusthaveinthefuture

•  Helpcustomerstoimprovementequipmentreliability,maintenanceanduGlizaGon

TheProblem

OriginalfuncGonatmachine:• ProducGonorderhistory• 3-colortowerlightsystem

Database

Insufficientmachineinforma=on:• Noreal=me&detailedopera=onalinforma=on• Unabletooverhaulmachinequickly• Needtoshutdownmachinefortroubleshoo=ng

The requirement

l FactoryMonitoringü MachineoperaGonandmaintenanceü ElectricityconsumpGonü Environmentalmonitoring

l MeasurethemixtureofAC/DCsignalandsingle/threephasesinverterandmotorinasinglemodule.

l Donotchangethecurrentwiringstructurel CentralrealGmeremotemonitoringsysteml Queryhistoricaldatafromdatabase

SystemArchitecture

DN-831I-100V M-7017RMSInverter

AC/DCMotor

ModbusRTURS-485

Expandupto8Channel

DN-831I-100V M-7017RMSInverter

AC/DCMotor

ModbusRTURS-485

Expandupto8Channel

DN-831I-100V M-7017RMSInverter

AC/DCMotor

ModbusRTURS-485

Expandupto8Channel

DN-831I-100V M-7017RMSInverter

AC/DCMotor

ModbusRTURS-485

Expandupto8Channel

Inverter

AC/DCMotor

Actual Operating Current

ModbusRTURS-485

Real Time Data Acquisition

Database

EZdataloggertoDB

DN-831I-100V M-7017RMS

Expandupto8Channel

On Site

Data Center

CurrentMonitoring

M-7017RMS

hdp://www.icpdas.com/root/product/soluGons/signal_condiGoning_modules/dn-800/dn-843i-ct.html

hdp://www.icpdas.com/root/product/soluGons/remote_io/rs-485/i-7000_m-7000/i-7017.html

50A 4V 4000Motor Current

AtoVVoltage

DN-843I-CT-50 M-7017RMS

ADValue

PowerMeterSelecGon

DN-800SeriesSelecGon

Name InputChannel

InputType

InputRange

CTType

Cable Output

DN-831I-100V-50A/200A/500A

1xVoltage,1xCurrent

+/-100Vpp,+/-50A,+/-200A,+/-500A

Clip-on 1.5m/3m

+/-10Vpp

DN-843VI-600V 3xVoltage AC/DC +/-600Vpp N/A N/A +/-10Vpp

DN-848VI-10V/80V/150V 8xVoltage AC/DC +/-10Vpp,+/-80Vpp,+/-150Vpp

N/A N/A +/-10Vpp

DN-843I-CT-1/10/20/50 3xCurrent AC/DC +/-1A,+/-10A,+/-20A,+/-50A

SolidCore

N/A +/-1.6Vpp,+/-10Vpp,+/-10Vpp,+/-4Vpp

DN-844-50A/200A/500A 4xCurrent AC/DC +/-50A,+/-200A,+/-500A

Clip-on 1.5m/3m

+/-10Vpp

KeyModule:M-7017RMS,I-87017W-RMS

On Site Installation

12

3 4

5

DataLogger&HMI(EZDataLogger)

DataLogger&HMI(InduSom)

MeasuringData

1stCunngprocess 2ndCunngprocess 3rdGrindprocess

PlapormmagnetpowerConsumpGon

MovingplapormpowerconsumpGon

CoolantTemperature

DN-831I-100V M-7017RMSInverter

AC/DCMotor

Expandupto8Channel

Actualopera=ng

current

tM-TH8

ModbusRTURS-485

Coolanttemperature

Machine Current

Monitoring

Temperature/ Humidity/ CO2 Monitoring

Database

DOOutputAlerts

Alarm Threshold Triggers

ProjectArchitecture

DL-302DL-302

RS-485

On Site

Data Center

Temperature/ Humidity Monitoring

Ethernet

Alarm Threshold Triggers

DOOutputExhaustFanforVenGlaGon

Warehouse Office

ControlCenter

NS-208

Ethernet

Working Area

Data Writing to Remote Database

Rea

l Tim

e D

ata

Acq

uisi

tion

WISE-5800

Machine Power Consumption

Monitoring

SoluGons•  EquipmentprevenGvemaintenance(currentmonitoring)–  DN-831I-100V-50A(VoltageAdenuatorandCurrentTransformer)

– M-7017RMS(8CHTrueRMSInputModule)–  I-7520(RS-232toRS-485converter)

•  Environmentmonitoring–  DL-302(CO2/Temperature/Humidity/DewPointDataLogger)

•  CommunicaGon&Management–  NS-208(Ethernetswitch)–  InduSoZ/EZDataLogger

Benefits

•  AbnormalinprocessàInvesGgatethepossiblefactorbymotoroperaGonlogfile

•  MachinemalfuncGonàFindoutrootcausebyanalyzinghistoricaldata

•  PrevenGvemaintenanceàearlydetecGonofequipmentmalfuncGonbysystemalert

•  AdjusGngtheprocessparameterstoimproveyieldsandquality

WhychooseICPDAS?

•  Theoutputofmotor/deviceareACandDCSignal.Currentisthemajormeasurement.– GeneralPowerMetercanonlymeasureACbutDC– PowerMeterManufacturesdon’tofferDCtypemeter.

•  Clipon(Hinged)CTiseasytoinstalled.Notnecessarytochangethewiringofmotor.

•  ICPDASoffersourcustomersoneStopShopping.WeproposesystemintegraGonofSomware(InduSom)andHardware.