Post on 11-May-2018
transcript
2015
INDO-GERMAN TOOL ROOM AURANGABAD- (MAHARASHTRA STATE) GOVT. OF INDIA
CURRICULUM DOCUMENT FOR CERTIFICATE COURSE IN MACHINE MAINTENANCE
TRADE
IGTR/DGET/CCMM/CURRICULUM
Page 1 of 34
INDEX
PART
PARTICULARS
PAGE NO.
I General Information 2
II Course information: Certificate
Course in Machine maintenance
3
III Curriculum Philosophy 4
IV Course Structure 9
V First Semester: Course Details 11
VI Second Semester: Course
Details
30
IGTR/DGET/CCMM/CURRICULUM
Page 2 of 34
GENERAL INFORMATION
1. Name of the Trade : CERTIFICATE COURSE IN
MACHINE MAITENANCE
2. NCO Code No. :
3. Duration of Craftsmen Training : One year (Two semesters each of six
Months duration)
4. Power Norms : 3.7 Kw.
5. Space Norms : 69 Sq. Mtrs [ 100 Sq. M. in actual]
6. Entry Qualification : Passed 10th
7.Trainees per unit : 20(Max. Supernumeraries seats :5)
8a. Qualification for Instructor : Degree in Mechanical Engineering from
Recognized university with one year
Post qualification experience in the
Relevant field.
OR
Diploma in Mechanical Engineering
from a recognized board of technical
education with two year post
qualification experience in the relevant
field.
Note:
Distribution of training on Hourly basis: Total hours
/week
Trade practical Trade
theory
Work shop
Cal. &Sc.
Employability
skills
Extra
curricular
activity
40 Hours 28Hours 6 Hours 2 Hours 2 Hours 2 Hours
IGTR/DGET/CCMM/CURRICULUM
Page 3 of 34
COURSE INFORMATION
1. Introduction:
This course is meant for the candidates who aspire to become a professional
Machine maintenance operator.
2. Terminal Competency/Deliverables:
After successful completion of this course the trainee shall be able to perform the following skills with proper sequence.
1. Trainees will work as a maintenance operator in industry 2. Preventive maintenance & breakdown maintenance 3. Knowledge of Conventional machines 4. Knowledge of Technical English terms used in industry.
3. Employment opportunities:
On successful completion of this course, the candidates shall be gainfully employed
in the following industries:
1. Production & Manufacturing industries.
2. Structural Fabrication like bridges, Roof structures, Building & construction.
3. Automobile and allied industries
4. Service industries like road transportation and Railways.
5. Ship building and repair
6. Infrastructure and defense organizations
7. In public sector industries like BHEL, BEML, NTPC, etc and private industries in
India & abroad.
8. Self-employment
4. Further learning pathways:
On successful completion of the course trainees can pursue Apprenticeship training in the reputed Industries / Organizations.
On successful completion of the course trainees can opt for IGTR Diploma course/or its equivalent.
On successful completion of the course trainees can opt for CITS course.
IGTR/DGET/CCMM/CURRICULUM
Page 4 of 34
CURRICULUM PHILOSOPHY
The Indo German Tool Room, Aurangabad has been introduced the rational process of
curriculum development. This rationale for the curriculum development is based on the
following basics:
1. The scientific principles embodied in Theories of Learning, Educational Technology,
curriculum development.
2. Social Surveys to identify the job description of a diploma holder in the Tool and Die
Making / using industry.
3. The contents design of the entire curriculum.
4. Resource requirement for implementing the curriculum.
While developing the curriculum, the following factors also taken into consideration to the
maximum extent possible.
- The vast experience obtained from
Centre Tool Room, Ludhiana
Indo-German Tool Rooms, Ahmedabad, Indore & Aurangabad.
- The expectations of Industries.
The overview of design of curriculum process followed is given below:
- Aims & objectives of course have been derived from the job description.
- The curriculum areas are identified on the basis of aims and objectives of the course.
- On identifying the curriculum areas, these are classified into discipline & non-
discipline subjects.
- Graphical structure of the contents of entire subjects is derived from the subjects
objectives and identifies its concepts, principles, procedures and problems to be
dealt with by the subject and its organisation designed to achieve subject objective.
- Identified units & chapters from the graphical structure and the subject is divided
semester wise.
- The detail contents of each chapter derived linking to the subject objective.
Accordingly the trainer Guide 1 (Curriculum documents for subject level) has been
designed for all the subject areas.
IGTR/DGET/CCMM/CURRICULUM
Page 5 of 34
In this syllabus, only the overall structure of the course with objectives, Horizontal &
Vertical organisation of subjects with time and the unit & chapter level of each subject
are given. The evolving approach to student’s evaluation is also derived.
THEORY AND PRACTICAL HOURS
TOTAL NO. OF HRS IN 2 SEMESTERS = 1920 Hrs
TOTAL NO. OF HRS THEORY = 220 Hrs
TOTAL NO. OF HRS PRACTICE & LABS = 1700 Hrs
IGTR/DGET/CCMM/CURRICULUM
Page 6 of 34
EDUCATIONAL OBJECTIVES
I. To Design & manufacture indicate Tools like Press Tools, Plastic Moulds, Die
Casting Dies, Jigs Fixtures & Gauges etc. independently by using conventional,
CAD/CAM & CNC Technologies.
II. To work as competent employee in industry and business
III. To set up an own enterprise
IV. The apply knowledge, skills & attitudes (core) through the relevant Theoretical
subjects needed to perform the above task effectively & efficiently.
V. The individual development with sspecial emphasis on cultural values &
personality development.
IGTR/DGET/CCMM/CURRICULUM
Page 7 of 34
NO. OF HRS CATEGORY WISE FOR CERTIFICATE COURSE IN MACHINE
MAINTENANCE
INDO GERMAN TOOL ROOM, AURANGABAD
IGTR/DGET/CCMM/CURRICULUM
Page 8 of 34
SYSTEMS APPROACH CHART
SKILLS VALUES
Liaison
Designing
Estimating
Production Planning
Independent skill in
operation of machines
Independent skills
Formative Evaluation
Summative Evaluation
Maintenance
Entrepreneurial
Social Skill
Personal Development
System Orientation
Customer Needs
Productivity
Employee welfare
Precise Communication
Quality
Safety
Environmental
protection
Inquisitiveness
Initiative
Innovativeness
Society needs
Personal development
STRUCTURING OF BROAD CATEGORIES OF SUBJECTS DERIVED FROM CURRICULUM
OBJECTIVES
ENGINEERING SCIENCE. CORE TECHNOLOGY TECHNOLOGY
SUBJECT /
COURSE
MAPPING
Material Technology Workshop Technology
Engg. Drawing
Engg. Metrology
Basics of mechanical
maintenance
Workshop practice
Maintenance practice
Communication skill
Sociology
Entrepreneurship through blended
learning
Primarily – (social/person
context)
Independent operation of
machines
Supervision of production
Production Planning
Also
Design of Tools
Orientation towards system
up gradation
Capable on the job learning
Later
Overall supervision of Tool
Room
-Career
development:
Higher
Qualification
Start own
Business
Move to Medium
& large industries
Move within the
organization
CURRICULIM OBJECTIVES
IGTR/DGET/CCMM/CURRICULUM
Page 9 of 34
COURSE STRUCTURE
ADVANCE CERTIFICATE COURSE IN CNC MACHINING
IST Semester
Sr.
No.
Subject
code Subject Name
Teaching
Scheme/ No. of
Hours
Examination Scheme
Theory Practice
Theory Practice
Total
Marks
Sessional Semester
Exam
Sessional Semester
Exam
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
1 WORK SHOP
PRACTICE (PR) 280 0 0 0 0 160 80 240 120 400
2
ENGINEERING
DRAWING (TH
& PR)
80 80 40 20 60 30 0 0 0 0 100
3 ENGNEERING
METROLOGY 20 20 40 20 60 30 0 0 0 0 100
4 MATERIAL
TECHNOLOGY 40 - 40 20 60 30 0 0 0 0 100
5 WORKSHOP
TECHNOLOGY 80 - 40 20 60 30 40 20 60 30 100
6
BASICS OF
MECHANICAL
MAINTENANCE
40 - 40 20 60 30 0 0 0 0 100
7 MAINTENANCE
PRACTICE - 320 0 0 0 0 400 200 0 0 400
260 700 1300
1
IGTR/DGET/CCMM/CURRICULUM
Page 10 of 34
CERTIFICATE COURSE IN MACHINE MAINTENANCE
IIND Semester
Sr.
No.
Subject
code Subject Name
Teaching
Scheme/ No. of
Hours
Examination Scheme
Theory Practice
Theory Practice
Total
Marks
Sessional Semester
Exam
Sessional Semester
Exam
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
Max.
Marks
Min
to
pass
1
INPLANT
TRAINING
(LIVE
PROJECTS) ON
MAINTENANCE
PRACTICE
- 960 0 0 0 0 0 0 600 300 600
600
IGTR/DGET/CCMM/CURRICULUM
Page 11 of 34
FIRST SEMESTER: COURSE DETAILS
CERTIFICATE COURSE IN MACHINE MAINTENANCE
IGTR/DGET/CCMM/CURRICULUM
Page 12 of 34
Syllabus for the Trade of CCMM
First Semester
Duration: Six Month
Workshop Practice
Week
No.
Trade Practical Trade Theory
1.
Introduction & visit to training workshop of
organization
Introduction To Workshop Technology
2.
Giving the information of safety in
organization
Giving information about personal protective
equipment’s
Introduction To Hand Tools (Hand Cutting
Tools), Measuring Tool, Equipments & Their
Uses & Applications.
Safety Precautions
3.
Demo & practice on Hand Tools (Hand
Cutting Tools), Measuring Tool, Equipments
& Their Uses & Applications.
Metal Working Technique Using Hand Tools
4. Demo & practice on Basic Metal Cutting
Operations Using Hand Tools, Sheet Metal
Work, Manufacturing Useful Products.
Metal Working Technique - Joining
5. Demo & practical on Basic Metal Cutting
Operations Using Hand Tools, Sheet Metal
Work, Manufacturing Useful Products.
Metal Working Technique - Hot Forming
6 Demo & practice on Drilling Machines
(Bench, Pedastal, Portable)
Drilling Operations & Drilling Machines
(Bench, Pedastal, Portable)
7 Demo & practice on Drilling Machines
(Bench, Pedastal, Portable)
Drilling Operations & Drilling Machines
(Bench, Pedastal, Portable)
8 Demo & practice on Column And Radial
Drilling Machines
Drilling Operations And Drilling Machines
9 Demo & practice on column & radial drilling
machine
Column And Radial Drilling Machines
Parts of Column And Radial Drilling
Machines
Accessories of Column And Radial Drilling
Machines
IGTR/DGET/CCMM/CURRICULUM
Page 13 of 34
10 Demo & practice on all types of accessories
used on drilling machines.
Drilling Operations And Drilling Machines
Basic Knowledge Of Working Principle Of
drilling Machine, Various Parts Of Machine &
Their Functioning, Use Of Various
Accessories & Attachments For Work Holding
& Tool Holding.
Knowledge Of Calculating Metal Cutting
Parameters.
11 Demo & practice on Gang Drilling & Special
Drilling Machines using different cutting
parameters
(Gang Drills & Special Drilling Machines)
Basic Knowledge Of Working Principle Of
Lathe Machine, Various Parts Of Machine &
Their Functioning, Use Of Various
Accessories & Attachments For Work Holding
& Tool Holding.
Knowledge & Basic Skills For Various Turning
Operations.
Knowledge Of Calculating Metal Cutting
Parameters.
12 Demo & practice on shaper machine using
different cutting parameters
Shaping Operations And Shaper
Basic Knowledge Of Working Principle Of
shaper Machine, Various Parts Of Machine &
Their Functioning, Use Of Various
Accessories & Attachments For Work Holding
& Tool Holding.
Knowledge & Basic Skills For Various
shaping Operations.
Knowledge Of Calculating Metal Cutting
Parameters.
13 Demo & practice sawing and power hack saw
machines using different cutting parameters
Sawing Operation And Power Hacksaw
Basic Knowledge Of Working Principle Of
sawing Machine, Various Parts Of Machine &
Their Functioning, Use Of Various
Accessories & Attachments For Work Holding
& Tool Holding.
Knowledge & Basic Skills For Various
IGTR/DGET/CCMM/CURRICULUM
Page 14 of 34
14 Demo & practice band saw machines using
different cutting parameters
Sawing Operation And Bandsaw
Basic Knowledge Of Working Principle Of
bandsaw Machine, Various Parts Of Machine
& Their Functioning, Use Of Various
Accessories & Attachments For Work Holding
& Tool Holding.
Knowledge Of Calculating Metal Cutting
Parameters.
15 Demo & practice on tool sharpening on hand
grinding & pedestal grinding
Hand Grinding Operations And Pedestal
Grinder
Basic Knowledge Of Working Principle Of
Milling Machine, Various Parts Of Machine &
Their Functioning, Use Of Various
Accessories & Attachments For Work
Holding & Tool Holding. Knowledge & Basic
Skills For Various Milling Operations.
Knowledge Of Calculating Metal Cutting
Parameters.
16 Demo & practice on lathe machine for
different operations
Turning Operation And Lathe
Basic Knowledge Of Working Principle Of
lathe Machine, Various Parts Of Machine &
Their Functioning, Use Of Various
Accessories & Attachments For Work Holding
& Tool Holding. Knowledge & Basic Skills For
Various Milling Operations.
Knowledge Of Calculating Metal Cutting
Parameters.
17 Demo & practice on milling machine for
different operations
Milling Operations And Milling Machine
Basic Knowledge Of Working Principle Of
Milling Machine, Various Parts Of Machine &
Their Functioning, Use Of Various
Accessories & Attachments For Work
Holding & Tool Holding. Knowledge & Basic
Skills For Various Milling Operations.
Knowledge Of Calculating Metal Cutting
Parameters.
IGTR/DGET/CCMM/CURRICULUM
Page 15 of 34
EXAMINATION SCHEME:
SESSIONAL MARKS
(160 Marks)
SEMESTER MARKS
(240 Marks)
TOTAL MARKS
(400 Marks)
Minimum Pass Marks
Product / practical
Exercises
(100Marks)
Planning Processes Documents
(30 Marks)
Viva- Voce/ Presentation
(20 Marks)
Work book assignment and Behavior (10 Marks )
Semester Examination
(240 Marks – 10 Hrs Duration)
Sessional
Semester
50% 50%
Evaluations of any one parts of the tool of each group
One Process Planning Sheet of any one parts of the tool
Viva-Voce at regular interval during Practical work
Average of semesters Total Viva-Voce marks
One assessment weekly 10 marks each.
Total obtain weekly assessment marks to be converted into out of 10 Marks for final sessional marks.
Examination at the end of Semester covers entire skills as per syllabus.
eligible to write in final exam only after obtaining minimum Sessional
80 Marks 120
Marks
18 Demo & practice on milling machine for
different operations.
Milling Operations And Milling Machine
Basic Knowledge Of Working Principle Of
Milling Machine, Various Parts Of Machine &
Their Functioning, Use Of Various
Accessories & Attachments For Work
Holding & Tool Holding. Knowledge & Basic
Skills For Various Milling Operations.
Knowledge Of Calculating Metal Cutting
Parameters.
19 Demo & practice on Column Knee Type
[Vertical And Horizontal] Milling Machine
Column Knee Type [Vertical And Horizontal]
Milling Machine
Parts of Column Knee Type [Vertical And
Horizontal] Milling Machine
20 Preventive Maintenance & Care Of Bench
Tools & Machine Tools.
(Column Knee Type [Vertical And Horizontal]
Milling Machine)
21 Revision
IGTR/DGET/CCMM/CURRICULUM
Page 16 of 34
Engineering Drawing
Week
No.
Trade Practical Trade Theory
1.
Demo & practice of required engineering
drawing instruments
Introduction
Introduction And Observation Of Engineering
Drawing Practices In The Tool Room
Environment And Manufacturing Industry.
Introduction To Engineering Drawing & Its
Importance
Introduction To Iso & Bis
2.
Practice Exercises by showing drawing sheet
size & how to draw the layout of drawing
Std. Drawing Sheets & Sizes
Different Std. Sizes Of Drawing Sheets
Layout Of Drawing Sheets
3.
Practice Exercises layout Of Drawing Sheets
Std. Drawing Sheets & Sizes
Different Std. Sizes Of Drawing Sheets
4. Practice Exercises Of Lettering & Sentence
Writing
Lettering & Numbering
Introduction To Lettering.
Types Of Lettering
Relationship Between Size Of Letter And
Space Between Letters
Factors For Selection Type And Size Of
Letters
5. Practice Exercises Of Lettering & Sentence
Writing
Lettering & Numbering
Introduction To Lettering.
Types Of Lettering
Relationship Between Size Of Letter And
Space Between Letters
Factors For Selection Type And Size Of
Letters
6 Practice Exercises Of Lettering & Sentence
Writing
Lettering & Numbering
Introduction To Lettering.
Types Of Lettering
Relationship Between Size Of Letter And
Space Between Letters
Factors For Selection Type And Size Of
IGTR/DGET/CCMM/CURRICULUM
Page 17 of 34
Letters
7 Practice Exercises
Types Of Lines
Lines
Introduction To Lines.
Types Of Lines
Application Of Lines
Factors For Selecting Types Of Line
8 Practice Exercises
Application Of Lines
Factors For Selecting Types Of Line
Lines Introduction To Lines.
Types Of Lines
Application Of Lines
Factors For Selecting Types Of Line
Practice Exercises
9 Practice Exercises (Linear, Circular, Angular)
Principles Of Dimensioning
Methods Of Dimensioning
Indication Of Dimensioning
Rules Of Dimensioning
Procedure Of Dimensioning
Dimensioning
Introduction Of Dimension
Definition Of Dimension
Functional Dimensions
Nonfunctional Dimensions
Auxiliary Dimensions
Principles Of Dimensioning
Methods Of Dimensioning
Indication Of Dimensioning
Rules Of Dimensioning
Procedure Of Dimensioning
Practice Exercises (Linear, Circular, Angular)
10 Practice Exercises on (Linear, Circular,
Angular)
Principles Of Dimensioning
Methods Of Dimensioning
Indication Of Dimensioning
Rules Of Dimensioning
Procedure Of Dimensioning
Dimensioning
Introduction Of Dimension
Definition Of Dimension
Functional Dimensions
Nonfunctional Dimensions
Auxiliary Dimensions
Principles Of Dimensioning
Methods Of Dimensioning
Indication Of Dimensioning
IGTR/DGET/CCMM/CURRICULUM
Page 18 of 34
11 Practice Exercises on Scales
Full
Reduced
Enlarged
Scales
Introduction
Definition Of Drawing To Scale
Full
Reduced
Enlarged
Factors For Choice Of Scale
Purpose, Actual Size, Size Of Sheet
Bis Norms
Procedure For Drawing To Scale
12 Practice Exercises on Scales
Factors For Choice Of Scale
Purpose, Actual Size, Size Of Sheet
Bis Norms
Procedure For Drawing To Scale
Scales
Introduction
Definition Of Drawing To Scale
Full
Reduced
Enlarged
Factors For Choice Of Scale
Purpose, Actual Size, Size Of Sheet
Bis Norms
Procedure For Drawing To Scale
13 Practice Exercises On
Straight Lines Angles Polygons Circles / Arcs
Definition, Principle, Procedures
Geometrical Construction
Introduction To Simple & Advanced
Geometrical Construction
Definition, Principle, Procedures, Exercise Of
Simple Geometrical Construction
Straight Lines Angles Polygons Circles / Arcs
Definition, Principle, Procedures, Exercise Of
Advanced Geometrical Construction Conic
Section - Ellipse, Parabola, Hyperbola
Other Curves - Helix, Cycloid, Involutes
14 Practice Exercises On
Advanced Geometrical Construction Conic
Section - Ellipse, Parabola, Hyperbola
Other Curves - Helix, Cycloid, Involutes
Geometrical Construction
Introduction To Simple & Advanced
Geometrical Construction
Definition, Principle, Procedures, Exercise Of
Simple Geometrical Construction
Straight Lines Angles Polygons Circles / Arcs
IGTR/DGET/CCMM/CURRICULUM
Page 19 of 34
Definition, Principle, Procedures, Exercise Of
Advanced Geometrical Construction Conic
Section - Ellipse, Parabola, Hyperbola
Other Curves - Helix, Cycloid, Involutes
15 Practice Exercises on
Exercises On Oorthographic Projection Of 1st
& 3rd Quadrants Points Lines In Different
Positions To Planes Planes In Different
Positions To Planes Solids In Different
Positions To Planes
Principle Of Projections & Orthographic
Projections
Introduction To Orthographic Projection.
Definition Of Orthographic Projections Points,
Lines, Planes & Solids Principles Of
Quadrants & Planes Principles Of Different
Views
Procedure For Drawing Different Views Of
Points, Lines, Planes & Solids (1st & 3rd
Quadrants)
16 Practice Exercises on
Exercises On Oorthographic Projection Of 1st
& 3rd Quadrants Points Lines In Different
Positions To Planes Planes In Different
Positions To Planes Solids In Different
Positions To Planes
Principle Of Projections & Orthographic
Projections
Introduction To Orthographic Projection.
Definition Of Orthographic Projections Points,
Lines, Planes & Solids Principles Of
Quadrants & Planes Principles Of Different
Views
Procedure For Drawing Different Views Of
Points, Lines, Planes & Solids (1st & 3rd
Quadrants)
17 Practice Exercise
Method Of Drawing The Conventional
Representation Of Different Materials
Conventional Representation Of Materials
Method Of Drawing The Conventional
Representation Of Different Materials
18 Practice Exercise on
Method Of Drawing The Conventional
Representation Of Different Materials
Conventional Representation Of Materials
Method Of Drawing The Conventional
Representation Of Different Materials
IGTR/DGET/CCMM/CURRICULUM
Page 20 of 34
EXAMINATION SCHEME: SESSIONAL MARKS SEMESTER
MARKS
TOTAL MARKS
(100 Marks)
Minimum Pass Marks
(40 Marks) (60 Marks)
Internal Assessment (30 Marks – 1 Hour Duration)
Internal Assignments & Attendance & Discipline
(10 Marks)
Semester Examination
(60 Marks – 3 Hrs Duration)
Sessional
50%
Semester
50%
Three Assessments at regular intervals as specified in syllabus detailed Programme.
Average of best of two assessments to be considered for final Sessional marks
Class work books & home assignment books checked before the each Assessments.
Attendance & Discipline of the student evaluated by the Teacher before each Assessment.
Average of best of two assignments to be considered for final Sessional marks.
Final Examination at the end of Semester covering entire syllabus of the
Semester. Student is eligible to write in final exam only after
obtaining minimum Sessional Marks.
20 Marks
30 Marks
19 Practice Exercise
Method Of Drawing The Conventional
Representation Of Different Materials
Conventional Representation Of Materials
Method Of Drawing The Conventional
Representation Of Different Materials
20 Practice Exercise
Method Of Drawing The Conventional
Representation Of Different Materials
Conventional Representation Of Materials
Method Of Drawing The Conventional
Representation Of Different Materials
21 Revision
22 Examination
SESSIONAL THEORY: 40; END-TERM (TH): 60;
IGTR/DGET/CCMM/CURRICULUM
Page 21 of 34
Engineering Metrology
Week
No.
Trade Practical Trade Theory
1.
Visit of igtr & giving information about all
measuring instruments used in industries
Introduction To Engineering Metrology
Scope & Need Of Metrology.
Objectives Of Metrology.
General Care Of Equipment.
2.
Demo on international system of units used
for measuring instruments
Terminology Used In Metrology.
Measuring Range.
International System Of Units.
3.
Showing different measuring instruments for
repeatability & sensitivity
Readability.
Sensitivity.
Repeatability.
4. Demo & practice on Steel Rule Accuracy.
Precision.
Uncertinity Of Measurement : Calibration.
Steel Rule
5. Demo & practice on Types Of Calipers. Concept : Application & Procedure.
Calipers
6 Demo & practice on Vernier Caliper
Description Application & Procedure.
Vernier Caliper
Reading The Vernier Scale.
7 Demo & practice on Reading The Vernier
Scale.
Least Count.
Errors Observed In Vernier
Precautions In The Case Of V.C. &
Procedure.
8 Demo & practice on Vernier Height Gauge.
Reading Height Gauge
Precautions In The Case Of V.C. &
Procedure.
Description Of Parts & Requirements.
Precautions In The Use Of Height Gauge.
IGTR/DGET/CCMM/CURRICULUM
Page 22 of 34
9 Demo & practice on outside Micrometer.
Test For Accuracy & Procedure.
Micrometer.
Description Of Parts, Reading Of Micrometer.
10 Demo & practice on inside Micrometer.
Ratchet Stop Mechanism, Possible Errors.
Precaution, Use Of Micrometer & Procedure.
Description Of Parts, Reading Of Micrometer
11 Demo & Practice On Surface Plate Surface Plate
Matl. Cast Iron & Graphite.
Sizes & Accurancy.
Care,Use Of S.P. & Procedure.
12 Demo & Practice On Surface Plate Care,Use Of S.P. & Procedure.
Sizes & Accurancy.
Application, Care,Use Of Angle Plate.
V' Block.
13 Demo & Practice On
Try Square/Engg.
Straight Edge.
Radius Gauge.
Feeler Gauge.
Try Square/Engg.
Straight Edge.
Radius Gauge.
Feeler Gauge.
14 Demo & Practice On
Pitch Screw Gauge.
Bevel Protractor
Pitch Screw Gauge.
Bevel Protractor
Description Of Parts.
Application.
15 Demo & Practice On
Combination Set.
Combination Set.
Application Care & Procedure.
16 Demo & Practice On different types of errors
in measuring instruments
Introduction To Errors.
Types Of Errors: Controllable Errors, Static
Errors, Random Errors.
Concept Of Precision & Accuracy.
Definition & Symbols.
17 Practice Of Gd & T Symbols Straightness, Flatness, Parallelism,
Circularity, Cylindricity, Concentricity,.Co-
Axiality, Ovality, Lobbing, Angularity,
Roundess.
Introduction To Limits & Fits.
IGTR/DGET/CCMM/CURRICULUM
Page 23 of 34
EXAMINATION SCHEME: SESSIONAL MARKS SEMESTER
MARKS
TOTAL MARKS
(100 Marks)
Minimum Pass Marks
(40 Marks) (60 Marks)
Internal Assessment (30 Marks – 1 Hour Duration)
Internal Assignments & Attendance & Discipline
(10 Marks)
Semester Examination
(60 Marks – 3 Hrs Duration)
Sessional
50%
Semester
50%
Three Assessments at regular intervals as specified in syllabus detailed Programme.
Average of best of two assessments to be considered for final Sessional marks
Class work books & home assignment books checked before the each Assessments.
Attendance & Discipline of the student evaluated by the Teacher before each Assessment.
Average of best of two assignments to be considered for final Sessional marks.
Final Examination at the end of Semester covering entire syllabus of the
Semester. Student is eligible to write in final exam only after
obtaining minimum Sessional Marks.
20 Marks
30 Marks
Interchangeability.
Limit Of Size(Min. & Max.).
Types Of Fit
Clearance Fit, Transition Fit, Interference Fit.
18 Practice On Limits Fits & Tolerances Terminology For Limits & Fits.
Shaft, Hole, Basic Nominal Size, Actual Size.
Deviation: Lower Deviation, Upper
Deviation.
Fundamental Deviation.
Basic Shaft, Basic Hole, Tolerance Zone.
19 Practice On Limits Fits & Tolerances Hole Basis System
Shaft Basis System
Introduction To Gauges
Definition.
20 Practice On Limits Fits & Tolerances Classification Of Gauges.
According To Type, According To Purposes,
According To Form Of Tested Surfaces,
According To Design.
Advantages Of Gauges.
21 Revision
IGTR/DGET/CCMM/CURRICULUM
Page 24 of 34
Material Technology
Week
No.
Trade Practical Trade Theory
1.
Demo & Discuss Practical Applications Of
Aluminum & Its Alloys
Introduction And Characteristics Of Aluminum
Properties Of Al Alloys Effect Of Alloying
Elements In Aluminum Uses Of Aluminum
And Its Alloys
2.
Demo & Discuss Practical Applications Of
Aluminum & Its Alloys
Classification Of Aluminum Alloys Heat
Treatment Of Aluminum Properties Of
Magnesium
3.
Demo & Discuss Practical Applications Of
Magnesium
Properties And Application Of Magnesium
Alloys
Various Type Of Magnesium Alloys
4. Demo & Discuss Practical Applications Of
Zinc
Properties Of Zinc Application Of Zinc Zinc
Alloys
5. Demo & Discuss Practical Applications Of
Lead
Properties Of Lead Use And Application Of
Lead
Available Form Of Lead Lead Alloys
6 Demo & Discuss Practical Applications Of
Copper
Main Grades Of Raw Copper Properties Of
Copper
Application Of Copper
7 Demo & Discuss Practical Applications Of
Brass
Effects Of Alloying Elements In Copper,
Copper Alloys Classification Of Copper Alloys
Brass
8 Demo & Discuss Practical Applications Of
Bronze
Bronze Gun Metal Bearing Material
9 Demo & Discuss Practical Applications Of Tin Properties Of Tin Tin Alloys
10 Demo & Discuss Practical Applications Of
Nickel
Properties Of Nickel Use Of Nickel Various
Type Of Nickel Alloys
11 Identify The Ceramic Materials Available In
The Market
Properties Of Ceramic Materials Various
Type Of Ceramics And Their Properties
Introduction Of Refractories
12 Applications Of Refractories Properties Of Refractories Classification Of
IGTR/DGET/CCMM/CURRICULUM
Page 25 of 34
Refractories Consumer Of Refractories
13 Applications Of Different Types Of Polymers
In Day To Day Life
Characteristics Of Polymer Modification In
Properties Of Polymers By Addities
Polymerization
14 Identify The Plastic Product Material &
Applications
Classification Of Polymer Thermoplastics
Commercial Thermoplastics
15 Demo on thermosetting & thermoplastics Difference Between Thermosetting And
Thermoplastic. Thermosetting System
Commercial Thermosetting Plastics
Elastomers Special Polymeric Products
16 Discuss How Composite Materials Are
Finding Applications In Different Fields
Classification Different Type Of Composites
Protective Coatings
17 Corrosion Causes, Effects 7 Ticks To Avoid
It.
Factors Influencing Corrosion
Type Of Corrosion Mechanism Of Corrosion
Corrosion Testing Oxidation Corrosion And
Prevention
18 Demo on powder metallurgy Application Of Powder Metallurgy
Advantages Of Powder Metallurgy
Disadvantages And Limitation Of Powder
Metallurgy
19 Demo & discussion on powder metallurgy Process Description Secondary Operations
Powder Metallurgy And Fabrication
20 Demo & discuss on iron & steel scrap Introduction
Recycling Of Iron And Steel Scrap
21 Revision
IGTR/DGET/CCMM/CURRICULUM
Page 26 of 34
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER MARKS
TOTAL MARKS
(100 Marks)
Minimum Pass Marks
(40 Marks) (60 Marks)
Internal Assessment (30 Marks – 1 Hour Duration)
Internal Assignments & Attendance & Discipline
(10 Marks)
Semester Examination
(60 Marks – 3 Hrs Duration)
Sessional
50%
Semester
50%
Three Assessments at regular intervals as specified in syllabus detailed Programme.
Average of best of two assessments to be considered for final Sessional marks
Class work books & home assignment books checked before the each Assessments.
Attendance & Discipline of the student evaluated by the Teacher before each Assessment.
Average of best of two assignments to be considered for final Sessional marks.
Final Examination at the end of Semester covering entire syllabus of the
Semester. Student is eligible to write in final exam only after
obtaining minimum Sessional Marks.
20 Marks
30 Marks
IGTR/DGET/CCMM/CURRICULUM
Page 27 of 34
Basics of mechanical Maintenance
Week Trade Practical Trade Theory
1.
Practical concept of maintenance. Mechanical Maintenance – Brief Concept &
Its Meaning.
2. Mechanical Maintenance Types & Its Adv. Mechanical Maintenance Types & Its Adv.
3.
Mechanical Maintenance – Brief Concept &
Its Meaning. Types & Its Advantages.
Mechanical Maintenance – Brief Concept &
Its Meaning. Types & Its Advantages.
4. Assignment On: Wear In Machines & Their
Causes- Mechanical Wear & Corrosive Wear.
Defects Due To Wear In The Equipment
Mechanical Maintenance – Brief Concept &
Its Meaning. Types & Its Advantages.
5. Assignment On: Wear In Machines & Their
Causes- Mechanical Wear & Corrosive Wear.
Defects Due To Wear In The Equipment
Wear In Machines & Their Causes-
Mechanical Wear & Corrosive Wear. Defects
Due To Wear In The Equipment.
6 Assignment On: Service Of Machine Parts By
Welding, Electroplating, Metal Spraying, Iron
Lining, Adhesive Bonding.
Increasing Service Life Of Equipment
Surface Roughness Vs Long Life
7 Assignment On: Functions Of Maintenance
Departments. Maintenance Organization.
A Brief Concept Of Important Process Applied
For Increasing Service Life Of Equipment
Such As Riling, Heat Treatment, Electro
Machining Methods, Use Of Compensating
Elements.
8 Assignment: Tool Room Preventive
Maintenance – Advantages, Inspection &
Scheduling, Routine
Proper Lubrication And Use Of Corrosive
Resistance Coatings. Brief Description Of
Service Of Machine Parts By Welding,
Electroplating, Metal Spraying, Iron Lining,
Adhesive Bonding. Consideration While
Selecting A Method Of Recovery.
9 Assignment: Hydraulic Devices Used In
Machine Tools.
Need Of Organization. Functions Of
Maintenance Departments. Maintenance
10 Practical On : Maintenance & Reconditioning
Of A Few Hand Tools Such As Marking
Tools, Chisel, Lathe Tool Drills Files Etc
Tool Room Preventive Maintenance –
Advantages, Inspection & Scheduling,
Routine Servicing & And Schedule Repair.
11 Assignment: Types Of Lubricants And Their
Specifications.
Types Of Maintenance Servicing Concept.
Periodic Maintenance Checks.
12 Assignment: Types Of Lubricants And Their Hydraulic Devices Used In Machine Tools.
IGTR/DGET/CCMM/CURRICULUM
Page 28 of 34
Specifications. Standard Tests For Fault Finding In Surfaces.
Restoring Different Parts Of A Lathe
13 Assignment: Working Of Gravity Feed, Force
Feed, and Lubrication Practices For Machine
Tools.
Schedule Of Maintenance Of Machine Tools
Such As Lathes, Drilling Machines, Milling
Machines & Presses.
14 Assignment: Working Of Gravity Feed, Force
Feed, and Lubrication Practices For Machine
Tools.
Maintenance & Reconditioning Of A Few
Hand Tools Such As Marking Tools, Chisel,
Lathe Tool Drills Files Etc.
15 Safety On Power Hacksaw, Band Saw,
Drilling Machine, Lathe, Shaper, Milling
Machine, Surface & Cylindrical Grinders.
Lubrication Principle,Types Of Lubricants And
Their Specifications.
16 Safety On Power Hacksaw, Band Saw,
Drilling Machine, Lathe, Shaper, Milling
Machine, Surface & Cylindrical Grinders.
Principles Of Working Of Gravity Feed, Force
Feed, Lubrication Practices For Machine
Tools.
17 Assignment On: Hygiene – Industrial
Hygiene, Personal Hygiene.
Definition And Importance, Analysis Of
Accident. Prevention Rules Of Accidents
18 Assignment On: Hygiene – Industrial
Hygiene, Personal Hygiene.
General Safety Devices Used On Machines
Safety On Tool Room Machines Such Power
Hacksaw, Band Saw, Drilling Machine, Lathe,
Shaper, Milling Machine, Surface &
Cylindrical Grinders.
19 Assignment On : General Safety Rules And
Precautions To Be Followed In Material
Handling & First Aid
Guarding If Machines- Introduction, Basic
Requirements, Types Of Guards, Principle Of
Safe Machine Design. Hygiene – Industrial
Hygiene, Personal Hygiene.
20 Assignment On : General Safety Rules And Precautions To Be Followed In Material Handling & First Aid
General Safety Rules And Precautions To Be Filled In Material Handling, Working Of Machine. Knowledge Of First Aid.
21 Revision
IGTR/DGET/CCMM/CURRICULUM
Page 29 of 34
EXAMINATION SCHEME:
SESSIONAL MARKS SEMESTER MARKS
TOTAL MARKS
(100 Marks)
Minimum Pass Marks
(40 Marks) (60 Marks)
Internal Assessment (30 Marks – 1 Hour Duration)
Internal Assignments & Attendance & Discipline
(10 Marks)
Semester Examination
(60 Marks – 3 Hrs Duration)
Sessional
50%
Semester
50%
Three Assessments at regular intervals as specified in syllabus detailed Programme.
Average of best of two assessments to be considered for final Sessional marks
Class work books & home assignment books checked before the each Assessments.
Attendance & Discipline of the student evaluated by the Teacher before each Assessment.
Average of best of two assignments to be considered for final Sessional marks.
Final Examination at the end of Semester covering entire syllabus of the
Semester. Student is eligible to write in final exam only after
obtaining minimum Sessional Marks.
20 Marks
30 Marks
IGTR/DGET/CCMM/CURRICULUM
Page 30 of 34
SECOND SEMESTER: COURSE DETAILS
CERTIFICATE COURSE IN MACHINE MAINTENANCE
TRADE
IGTR/DGET/CCMM/CURRICULUM
Page 31 of 34
Syllabus for the Trade of CCMM
Second Semester
Duration: Six Month
LIVE PROJECT ON MAINTENANCE
Week Trade Practical Trade Theory
1. Introduction to Maintenance Department. Introduction about Maintenance.
Safety instruction taken while working.
2. Introduction to Types of Maintenance Different types of Maintenance
Preventive Maintenance, Breakdown
maintenance etc.
3. Practical Preventive Maintenance work on
Conventional Machines like
Lathe, Milling, Drilling, Grinding, etc.
Instruction of Safety Precaution
Preventive Maintenance work on
Conventional Machines
Instruction of Safety Precaution while
working.
4. Practical Preventive Maintenance work on
Conventional Machines like
Lathe, Milling, Drilling, Grinding, etc.
Instruction of Safety Precaution
Preventive Maintenance work on
Conventional Machines like
Lathe, Milling, Drilling, Grinding, etc.
Instruction of Safety Precaution
5. Practical Breakdown Maintenance work on
Conventional Machines like
Lathe, Milling, Drilling, Grinding, etc.
Instruction of Safety Precaution while
working.
Breakdown Maintenance work on
Conventional Machines
Lathe, Milling, Drilling, Grinding, etc.
Instruction of Safety Precaution while
working.
6. Practical Breakdown Maintenance work on
Conventional Machines like
Lathe, Milling, Drilling, Grinding, etc.
Instruction of Safety Precaution while
working.
Breakdown Maintenance work on
Conventional Machines
Lathe, Milling, Drilling, Grinding, etc.
Instruction of Safety Precaution while
working.
7. Practical Preventive Maintenance work on
CNC Machines like
CNC lathe, CNC Milling, CNC EDM, etc.
Preventive Maintenance work on CNC
Machines like
CNC Lathe, CNC Milling, CNC EDM, etc...
IGTR/DGET/CCMM/CURRICULUM
Page 32 of 34
Instruction of Safety Precaution while
working.
Instruction of Safety Precaution while
working.
8. Practical Breakdown Maintenance work on
CNC Machines like
CNC Lathe, CNC Milling, CNC EDM, etc.
Instruction of Safety Precaution while
working
Breakdown Maintenance work on CNC
Machines like
CNC Lathe, CNC Milling, CNC EDM, etc.
Instruction of Safety Precaution while
working.
9. To handle Practical Equipment like Air
compressor,
DG set,Pumps,Centralised A.C Plant,
Power Distribution,
Pumps Cylinders, Valves, etc...
Introduction to Utility Maintenance & safety
of Additional Equipment’s
Instruction of Safety Precaution while
working.
10. Practical on Air compressor,
DG set,Pumps,Centralised A.C Plant
Utility Maintenance like Air compressor,
DG set,Pumps,Centralised A.C Plant
11. Practical on Power Distribution,
Pumps Cylinders, Valves, etc...
Utility Maintenance like Power Distribution,
Pumps Cylinders, Valves, etc...
12. To handle Equipment like Panel Filter,
Panel A.C,Lubrications, Suction Filters,
Evaporator’s
Introduction to Periodic Maintenance &
safety of Additional Equipment’s
13. Practical on Panel Filter,
Panel A.C,Lubrications
Periodic Maintenance like Panel Filter,
Panel A.C,Lubrications
14. Practical on Suction Filters,
Evaporator’s
Periodic Maintenance like Suction Filters,
Evaporator’s
15. Demo & Practical on Machine
Reconditioning Process
Introduction to Machine Reconditioning
process
16. Demo & Practical on how to install new
Purchase Machines.
Introduction to Machine Installation
process
17. Demo & Practical on Machine
Commissioning Process
Introduction to Machine Commissioning
process.
18. Practical on shop floor Preparation & sequence of Dismantling
Dismantling of main & then sub parts
Placing of parts
Information of all the parts
IGTR/DGET/CCMM/CURRICULUM
Page 33 of 34
FINAL EVALUATION
SESSIONAL MARKS
Total Marks Evaluation of On-Job Training &
Live Projects Project Report
Project Presentation
325 200 75 600
19. Safety taken while working on shop floor Assignment On : General Safety Rules
And Precautions To Be Followed while
working.
Rules for safety precautions
20. Safety taken while working on shop floor General Safety Rules And Precautions To
Be Filled In Material Handling, Working Of
Machine. Knowledge Of First Aid.
21 Revision
IGTR/DGET/CCMM/CURRICULUM
Page 34 of 34
LIST OF MACHINES AND EQUIPMENTS
Sr..No. NAME OF THE MACHINE TYPE OF MACHINE QTY.
01 Vertical Machining Centre (VMC) CNC Milling 10
02 CNC Turning Centre CNC Turning 11
03 Wire cut Machines Wire Cut 8
04 EDM EDM 13
05 Jig Boring Machine B3-DR JB 1
06 Vertical Milling Machine Conv. Milling 20
07 Universal Milling Machine Conv. Milling 6
08 Horizontal Milling Machine Conv. Milling 6
09 Lathe Machine Conv Turning 29
10 Cylindrical Grinding CG 5
11 Surface Grinding Machine SG 19
12 Tool and Cutter Grinder (SAACKE) SG 1
13 Engraving Machine Kibra TG 1
14 Injection Mouldig Machine Inj Moulding 4
15 Mechanical Press (125T) Eccentric Press Press 2
16 Hydraulic Press (63T) Dunkes Press 1
17 St.Press Dunkes Press 1
18 HMT Make Radial Drilling Machine Drilling 3
19 Colum type drilling machine (Floatt) Drilling 3
20 Bench type drilling machine (Floatt and Other) Drilling 13
21 Single Chamber Furnace (Nolzen) HT 2
22 Tempering Furnace(Nolzen) Electric Hot Air Furnace HT 1
23 Heat Treatment Furnance (Fluidtherm) HT 1
24 Tempering Furnace (Fluidtherm) HT 1
25 Vertical Band Saw Mossener Steel & Metal Saw Machine
Saw 1
26 Power Hack saw (Beheringer & other) saw 2
27 Indo tech Double column semi-auto Bandsaw Machine
Saw 1
28 Flame Cuttinig Machine FC 1
29 CNC CMM(Hexagon) CMM 1
30 CNC CMM (Carl Zeiss) CMM 1
31 Pofile Projector Batty SM-20 PP 1
32 Tool Maker Micro Scope Large TMMS 1
33 Chamfering Machine Hkf 125 Assfalg Jitamitra Make
CM 1
34 Tool Presetor ( Elbo Controli) TP 1