Post on 18-Apr-2015
transcript
Shaping
steel.
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Precise machining to ensure your success
Always reliable
Thanks to 45 years of experience in working with steel, we are able to carry out customer-specifi c machining operations fast and effi ciently on our CNC-controlled milling and drilling centres as well as grinding machines. Additionally, we offer deep hole drilling on the workpieces. The steel we use is of the best quality and always heat-treated for stress relief. Why not benefi t from a machining expert and shorten lead times? Trust in a 100% family-owned business, its highly skilled employees as well as ultramodern machinery.
Machining by Meusburger – the basis for your success.
Guntram Meusburger
Managing Director
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4444
Plates
Superfast delivery time within Europe
Machined standard plates for all kinds of applications – this is what Meusburger is able to provide in the fi eld of machine and jig construction. Additionally to its standard plate range, Meusburger offers custom size plates in different variations, in the same high quality as usual. Please refer to pages 6 and 7 for the variations and steel grades available.
Of course, all plates are heat-treated for stress relief and manufactured to very exacting tolerances. Despite these large-scale measures, the plates can be supplied within a few days only.
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Bars
Universally usable bars
N – Standard bars
Universally usable standard bars, in different dimensions and steel grades; length and width sawn with allowance, thickness ground. Available in lengths of 500 mm and 800 mm.
NP – Precision bars
Versatile precision bars in various dimensions and steel grades; width milled, length sawn with allowance, thickness ground. Available in a length of 500 mm.
NR – Round bars
Round material for different fi elds of application; the length sawn with allowance and the diameter peeled, except for 1.2210 silver steel, where the diameter is ground to h9 tolerance.
NV – Square bars
Drawn square bars applicable for various purposes; the sides bright, length sawn with allowance.
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B/L S
segment ground
segment ground
precision ground
precision ground
not machined
milled
milled
precision milled
sawn
milled
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7
8
4
1
5
2
6
Variation
1.6
0.8
1.6
0.8
6.3
6.36.3
1.6
Meusburger stands for top quality products. Using raw material of the highest quality is therefore a must. We are supplied by the best-known steel works, so we can guarantee excellent tool steel for our customers. Spectral analyses, strength and ultrasound tests are carried out on Meusburger’s own premises.
The manufacturing options we provide can be found in Meusburger’s machining guidelines, which you may download at www.meusburger.com.
Western European steel quality
Many different variations, according to your wishes
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Material No Designation Indicatory Strength Charakter Analysis
1.1730DIN:C 45 W3AFNOR:XC 48
CSiMn
- 0.45- 0.30- 0.70
≈ 640 N/mm² tool steelplain steel, stress-relieved
1.2083DIN:X 42 Cr 13AFNOR:Z 40 C 14
CSiMnCr
- 0.42- 0.40- 0.30- 13.00
≈ 780 N/mm² steel for through hardeningcorrosion resistant
1.2085DIN:X 33 CrS 16AFNOR:Z 35 CD 17.S
CSiMn CrMoSNi
- 0.33- 0.30- 0.80- 16.00- 1.20- 0.06- 0.30
≈ 1080 N/mm²tool steelpre-toughened, corrosion resistant, with good cutting properties
1.2162DIN:21 MnCr 5AFNOR:20 MC 5
CSiMnCr
- 0.21- 0.25- 1.25- 1.20
≈ 660 N/mm² steel for case-hardeningalloyed
1.2210DIN:115 CrV3AFNOR:100 C3UNI:107 CrV3 KU
CSiMnCrNiTi
- 1.18- 0.25- 0.30- 0.70- 0.10- 0.20
≈ 740 N/mm² cold-work steelalloyed, wear-resistant
1.2311DIN:40 CrMnMo 7AFNOR:40 CMD 8UNI:35 CrMo 8 KU
CSiMnCrMo
- 0.40- 0.40- 1.50- 1.90- 0.20
≈ 1080 N/mm²
tool steelalloyed and pre-toughened, good suitablility for fl ame-harde-ning,nitriding and polishing
1.2312DIN:40 CrMnMoS 86AFNOR:40 CMD 8.S
CSiMnCrMoS
- 0.40- 0.40- 1.50- 1.90- 0.20- 0.06
≈ 1080 N/mm²
tool steelalloyed and pre-toughened. good cutting properties, especially suitable for fl ame- hardening and nitriding
1.2343DIN:X 38 CrMoV 51AFNOR:Z 38 CDV 5UNI:X 37 CrMoV 51 KU
CSiMnCrMoV
- 0.38- 1.00- 0.40- 5.30- 1.20- 0.40
≈ 780 N/mm² hot-work steelalloyed
1.2343ESU
DIN:X 38 CrMoV 51AFNOR:Z 38 CDV 5UNI:X 37 CrMoV 51 KU
CSiMnCrMoV
- 0.38- 1.00- 0.40- 5.30- 1.20- 0.40
≈ 780 N/mm² hot-work steelalloyed
1.2379DIN:X 155 CrVMo 121AFNOR:Z 160 CDV 12UNI:X 155 CrVMo 12 1 KU
CCrMoV
- 1.55- 12.00- 0.70- 1.00
≈ 830 N/mm2 steel for through hardeningwear-resistant cold-work steel
1.2767DIN:X 45 NiCrMo 4AFNOR:45 NCD 16UNI:40 NiCrMoV 16 KU
CSiMnCrMoNi
- 0.45- 0.25- 0.40- 1.35- 0.25- 4.00
≈ 830 N/mm²
steel for through hardeningspecial alloy suitable forpolishing, high resistanceto pressure and good fl exural strength
1.2842DIN:90 MnCrV 8AFNOR:90 MV 8UNI:90 MnVCr 8 KU
CSiMnCrV
- 0.90- 0.25- 2.00- 0.35- 0.10
≈ 775 N/mm²
steel for through hardeningdimensional steadiness,high hardness, wear-resistant,cold-work steel of very good cuttingproperties
1.7131DIN:16 MnCr 5AFNOR:16 MC 5
CSiMnCr
- 0.16- 0.25- 1.15- 0.95
≈ 660 N/mm² steel for case-hardeningalloyed
3.4365 (AW-7075)
DIN:AlZnMgCu 1.5EN:AW-7075AFNOR:A-Z5GU
SiFeCu MnMgCrZnTi
- 0.40- 0.50- 1.60- 0.30- 2.40- 0.23- 5.60- 0.20
≤ 540 N/mm²(depending onthickness)
aluminium - zinc alloyhigh-strength
8888
Our steel is heat-treated for stress relief in two furnaces (load capacity 40 and 60 tons per day). This procedure, which is performed on all steel processed by Meusburger, no matter which steel grade, creates perfect conditions for subsequent machining with little risk of warping, mainly due to the long furnace cooling period of 14h (35°C per hour). Furthermore, the workpieces can be heat-trea-ted again after the rough machining, if necessary.
10 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2420
100200300400500600
°C
h
700
heating up maintain cooling period4 hours 6 hours 14 hours= 35°C / hour
Heat-treatment for stress relief
A service for our customers
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Flame cutting
Short lead times and a good price
With ultramodern CNC machines, Meusburger can provide fast and cost-effi cient fl ame cutting services to special dimensions or according to special drawings. No matter if contours or apertures are required, we can always guarantee top quality fl ame cutting services and prompt availability due to our large stock of raw material. Of course, all workpieces are heat-treated for stress relief after the fl ame cutting and then bead-blasted.
Maximum workpiece dimensions
Max. width 2,000 mmMax. length 6,000 mmMax. thickness 200 mmSteel grades 1.1730, 1.2311, 1.2312
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Sawing
Quality is Meusburger’s credo
With modern saws and a wide range of machinery available in general, we manufacture special plates according to your drawings and wishes.
Maximum workpiece dimensions
Max. width 2,000 mmMax. length 6,000 mmMax. thickness 350 mm
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Deep hole drilling
Precise, fast and economic
Machining options
Bore diameters 4–32 mmMax. drilling depth 1,500 mmMax. plate weight 4,000 kg
Put your deep hole drilling tasks in Meusburgers hands – we provide a precise, fast and economic ser-vice. For machining the holes internally cooled single-lip drills are used, so precision and good quality are guaranteed. Of course, the bores can also be equipped with the respective threads for plugs or nipples; additionally, lifting holes for handling heavy plates can be provided.
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Milling
Meusburger stands for top quality
Due to state-of-the-art machinery and highly qualifi ed staff, Meusburger can provide its customers ma-chining services with the highest possible quality guaranteed. For further details on our manufacturing capabilities, please download our machining guidelines at www.meusburger.com.Already at design stage, this document will help you to bring your project in line with the machining ser-vices we can offer; consequently, an uncomplicated processing of your order as well as short production times and most attractive prices can be achieved. It goes without saying that we can handle all current CAD data formats.
Maximum workpiece dimensions
Max. width 1,396 mmMax. length 1,996 mmMax. plate weight 3,000 kg
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The machined plates are given their fi nal touch on the grinding machines. Our experienced staff and state-of-the-art production grinding machines ensure absolute precision and top quality surfaces.
Maximum workpiece dimensions
Precision grindingMax. width 1,500 mmMax. length 3,000 mmMax. plate weight 3,000 kg
Segment grindingMax. width 846 mmMax. length 996 mmMax. plate weight 3,000 kg
Flat grinding
Precision and segment grinding
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Autocad VISI Catia Pro-E Unigraphics dxfdwgstepx_t
We will be happy to handle further formats upon request.
CAD processing
We can handle all common CAD formats
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Highly modern production facilities and best qualifi ed staff – these are the ingredients for guaranteed top quality customers can rely on. Striving to keep up this high quality level and to remain absolutely reliable, Meusburger has all plates with special machining examined thoroughly in the special plates quality control department, making sure all machining required has been done and totally complies with the drawings and the dimensions specifi ed. Our highly skilled staff is supported by state-of-the-art measuring instruments.
Please visit us at www.meusburger.com
Meusburger – always reliable
Trust in our expertise
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Meusburger Georg GmbH & Co KG | Standard moulds | Kesselstr. 42 | A-6960 Wolfurt
T 00 43 (0) 55 74 / 67 06-0 | F -11 | sales@meusburger.com | www.meusburger.com