Integrated Powertrain Solutions Page 1 History - Key Dates Founded by Mike Costin & Keith Duckworth...

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Integrated Powertrain SolutionsPage 1

History - Key Dates

Founded by Mike Costin & Keith Duckworth

Foundry established at Worcester

Manufacturing plant established at Wellingborough

Acquisition Intelligent Controls Inc Novi, US

New foundry opens in Worcester, EDC opens in Northampton

Cosworth Technology Ltd formedCosworth Technology Inc formed

New Vehicle Workshop built in Northampton

New Logistics Facility in Wellingborough

Offices extended – Novi

New manufacturing site – WellingboroughCosworth Technology acquired by the MAHLE Group

1958

1979

1985

1995

1996

1998

2000

2002

2003

2004

1958

1979

1985

1995

1996

1998

2000

2002

2003

2004

Integrated Powertrain SolutionsPage 2

COSWORTH TECHNOLOGY

GROUP

COSWORTH TECHNOLOGY

GROUP

Organisation - CT

Castings WorcesterCastings

WorcesterEngineering US

NoviEngineering US

NoviManufacturingWellingboroughManufacturingWellingborough

Engineering UKNorthampton

Engineering UKNorthampton

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Novi, Michigan

Engineering & Electronics

235 Employees

Novi, Michigan

Engineering & Electronics

235 Employees

Cosworth Technology Group(Formed 3rd September 1998)

Integrated Powertrain SolutionsEmployees 1,047

Cosworth Technology Group(Formed 3rd September 1998)

Integrated Powertrain SolutionsEmployees 1,047

USA

Integrated Powertrain SolutionsPage 4

WorcesterCasting348 Employees

WorcesterCasting348 Employees

WellingboroughManufacturing & Assembly189 Employees

WellingboroughManufacturing & Assembly189 Employees

NorthamptonEngineering & Head Office275 Employees

NorthamptonEngineering & Head Office275 Employees

Europe

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ElectronicsEurope & USA

CastingsEurope

ManufacturingEurope

EngineeringEurope & USA

IntegratedPowertrainSolutions

Cosworth Technology

Integrated Powertrain SolutionsPage 6

Integrated Capabilities

CT’s key strengths support this unique value proposition :

ConceptDesign & Analysis

Development & Calibration

Validation Casting Manufacture SOPSupport

Electronics

Facilities

Project Management

Integration - Cost Down

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Calibration AssemblyCasting V12 Engine

VanquishDB7 Vantage

Example: DB7 V12 Vantage & Vanquish

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Assembly Line

Bi Turbo V8 engine Audi RS6 Saloon & Avant

Example: Audi RS6

Engine Assembly

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Example: VW Group 1.8L Cylinder Head

1.8L 20V cylinder head forTurbo and NA applications

Cast and pre-machined at CT CastingsInstalled in

- VW Golf GTi - Audi A4- Audi S3 - Audi TT- Seat Leon

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Example: Lamborghini Gallardo

V10 cylinder head –• co-designed with CT Castings• cast at CT Castings• pre-machined at CT Manufacturing

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Example: Spyker Cars

Spyker C8 Spyder

Powertrain integration programme for global markets

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New JCB Diesel Engine

• New 4 and 6 litre diesel engines• Machining and assembly of cast iron cylinder

head, engine block and bedplate• For various JCB vehicles in off-highway

construction equipment sector• New factory being built

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CT Unique Value Proposition

Base engine design

Performance upgrades

Model year upgrades

Cost-down programmes

Alternative fuel / hybrid

Installation programmes

Manufacture and assembly

Engine block and head casting

Production support

= Integrated powertrain solutions

Integrated Powertrain SolutionsPage 14

Why Cosworth Technology?

Recognised leader in Powertrain

World class, quality service

Complete value chain

Client can focus on his core

business