Introduction to sensors

Post on 09-Dec-2014

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Level I Level I

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Training Series: Level ITraining Series: Level I

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Electrical InterfaceElectrical Interface

The Back-end

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Electrical InterfaceElectrical Interface

Divided into 2 areas:◦Operating voltage

◦Output signal type

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PowerPower

SignalSignal

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OUTPUT SIGNAL TYPES

Discrete ON or OFF YES or NO

Analog Speed control Position information

MIN MAX

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SignalSignal

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OPERATING VOLTAGE

Direct Current (DC) Current flows in only

ONE direction Safe, easy-to-handle

power source

Alternating Current (AC) Current changes direction

60 times a second Readily available

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PowerPower

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A DISCRETE SENSOR IS A SWITCH

Electronics

Sensing SideFront-end

Electronics

Power WiresSwitch

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Electronics

BASIC SENSOR CIRCUIT

Sensors with relay output

+

-

Unlike a switch, sensors require power to operate

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TYPES OF DISCRETE ELECTRICAL OUTPUTS

Sensors of today use Solid-State outputs, not mechanical relays

Today Yesterday PNP, 3-wire Relay NPN, 3-wire AC/DC, 2-wire

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THE NPN & PNP OUTPUT

Functions similar to a switch,But current only flows in one direction

PNPTransistor Mechanical

Switch

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THE DIFFERENT TRANSISTORS

What direction do you want current to flow?

NPNAlso called Sinking

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PNPAlso called Sourcing

+--+

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PNP, 3-WIRE

1

4+

PNP Output3 -

Load

Standard diagram formAs shown in our catalog

The Sensor

The LoadConnector

Pins

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PNP, 3-WIRE

1

4+

PNP Output3 -

Load

Watching the current flow

Sensors Power

Output Signal

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1

4+

NPN Output3 -

Load

NPN, 3-WIRE

Watching the current flow

Sensors Power

Output Signal

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1 ~

3 ~

Load

THE 2-WIRE AC/DC OUTPUT

Functions similar to a switch,But with a small leak

Sensors Power Supply from leakage current

Output Signal

Triac

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QUICK REFERENCE:WIRING PNP & NPN

N P NP N P

+

-

Load

First s

ide of load

Second side of lo

ad

Switched sid

e

Positive

Negative

Sensor is PNP

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IF GIVEN A CHOICE, WHICH DISCRETE SENSOR TYPE SHOULD I CHOOSE?

PNP or NPN, 3-wire

- Fewer interface problems

- Largest selection- Lowest unit costs

AC/DC, 2-wire- Many interface

issues- Smaller selection- Susceptible to noise

1st CHOICE

2nd CHOICE

1

4+

3 -

Load

1 ~

3 ~

Load

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NORMALLY OPEN (NO)VS. NORMALLY CLOSED (NC)

Identifies the non-active state (target not present) of the sensor

Electronics

+

-

Normally Open

Is it off (open)?

Is it on (closed)?

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NORMALLY OPEN (NO)VS. NORMALLY CLOSED (NC)

Identifies the non-active state (target not present) of the sensor

Electronics

+

-

Is it off (open)?

Is it on (closed)?

Electronics

+

-

Normally Closed

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ANALOG OUTPUTS

Unlike a discrete output with two defined states, analog signals have an infinite number of states.

Discrete

Analog

On

Off

Voltage

Time

Max

Min

Voltage

Time

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ANALOG USES

To provide absolute measurement or position information

MeasurementPosition

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ANALOG APPLICATIONS!

Spool diameter Rotational position Liquid level Sort parts Determine part

orientation Measure vibration Measure straightness Hydraulic or pneumatic

cylinder position

Expandingpossibilitie

s

Expandingpossibilitie

s

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ANALOG DATA

0 10987654321

Measurement

Panel meters Control systems

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ANALOG INFORMATION

The many forms for representing measurement or position information

10

0

10

-10

5

-5

20

0

20

4

Voltage

Current

Digital Pulse

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ANALOG VOLTAGE

Information contained in varying voltage

Maximum Voltage

0 10987654321

Measurement

Half VoltageNo Voltage

0 10987654321

Measurement

0 10987654321

Measurement

Water Analogy Volt Meter

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ANALOG CURRENT

Information contained in varying Current

0 10987654321

Measurement

0 10987654321

Measurement

0 10987654321

Measurement

Maximum CurrentHalf CurrentNo Current

Water Analogy Current Meter

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DIGITAL PULSE

Information contained in digital pulse timing

100.00Maximum

measurementHalf wayMinimum

measurement50.000.00Pulse Width

Meter

Start/Stop

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ELECTRICAL INTERFACE REVIEW

Operating voltage: Sensor PowerDC: SafestAC: Most available

Output signal typesDiscrete

PNP, 3-wire NPN, 3-wire AC/DC 2-wire

Analog Voltage Current Digital pulse

Electrical InterfaceElectrical Interface

PowerPower

SignalSignal