ISO 9001:2015 Revision Overview: part 3

Post on 04-Aug-2015

1,144 views 5 download

Tags:

transcript

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

1

DIS ISO9001:2015 Overview

Welcome

Sections 8-10Revisions & Impact

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

2

Jawaid.Mansour@us.dqs-ul.com

Joe MansourISO9001:2015 Program Manager

Lead Auditor

760-458-3879 (office/cell)

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Today’s Presentation ISO9001:2015

1. Scope

2. Normative reference

3. Terms and definitions

4. Context of the organization

5. Leadership March 25, 2015

6. Planning

7. Support April 29, 2015

8. Operation

9. Performance evaluation May 26, 2015

10. ImprovementISO 9001: Annex A-C – Clarifications, Quality Management Principles, QMS family of standards.

3

… Final Webinar on July 29, 2015 .

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

4

www.ul-dqsusa.com

http://ul-dqsusa.com/iso-90012015/

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Questions?

5

ISO9001_2015_Questions@us.dqs-ul.com

Please send your questions to:

Next Webinar: July 29, 2015

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Questions From The Last Webinar

6

Q38: In 7.1.5, it is noted to do assessment if an equipment is found to be “defective”. Would this include out of tolerance conditions as well.

Defective is defined in 3.40 as “a nonconformity related to an intended or specified use”.

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Questions From The Last Webinar

7

Q39 Do you feel audits will take longer due to evaluation of risk

assesment evidence?

The overall number of audit-days will most likely not change significantly.

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Questions From The Last Webinar

8

Where is the documnt N-1222 located? on the ULDQS wbsite?

This document is not available on our website. Please refer to question C3 on how it could be accessed.

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Questions?

9

ISO9001_2015_Questions@us.dqs-ul.com

Please send your questions to:

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8, 9, 10

10

8 Operation

9 Performance Evaluation

10 Improvement

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8 – Operation

11

8.1 – Operational

Planning8.2

Determination of

requirements

8.3 Design and

Development

8.4 Control of External Sources

8.5 Production/ Service

Provision

8.6 Release of Products

8.7 Control of Nonconformity

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8 – Operation

12

a) Determining Requirements

b) Establishing Criteria

c) Determining Resources

d) Implementing Controls

e) Retaining documented Information

8.1 - OPERATIONAL PLANNING AND CONTROL

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8 – Operation

13

8.2.1 – Customer Communication

8.2.2 – Requirements for Products/Services

8.2.3 – Review of Requirements

8.2 – DETERMINATION OF REQUIREMENTS FOR PRODUCTS AND SERVICES

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8 – Operation

8.3.1 General

8.3.2 Planning

8.3.3 Inputs

8.3.4 Controls

8.3.5 Outputs

8.3.6 Changes

14

8.3 – Design and Development Products and Services

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8 – Operation

15

8.4.1 - General

8.4.2 – Type and Extent of Control

8.4.3 – Information for External Providers

8.4 – Control of ExternallyProvided Products and Services

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8 – Operation

16

8.5.1 Control of Production

8.5.2 Identification / Traceability

8.5.3 Customer Property

8.5.4 Preservation

8.5.5 Post-delivery

8.5.6 Control of Changes

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8, 9, 10

17

8.6 Release of Products and

Services

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8 – Operation

18

• 8.7 - Control of Nonconforming outputs, products and services

• - Correction

• - Segregation, Containment, Return or Suspension

• - Informing the Customer

• - Obtaining Authorization For Release

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8, 9, 10

19

8 Operation

9 Performance Evaluation

10 Improvement

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 9 – Performance Evaluation

20

9.1.3 – Analysis and EvaluationDemonstrate Conformity, Enhance Customer Satisfaction…

9.1.2 – Customer SatisfactionMonitor Customer Perception

9.1.1- GeneralWhat, Methods, When and How

9 – Performance Evaluation

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8, 9, 10

21

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

9.2 – Internal Audits

22

9.2.1 - Planned Audits

1- Organization’s Requirements

2- Requirements of ISO9001

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

9.2 – Internal Audits

23

a- Plan, Establish, Maintain with defined Frequency, method, responsibilities, reporting

b- Define the criteria and scope

c- Use of Independent Auditors

d- Reporting of Results to Management

e- Taking Actions Without Undue Delay

f- Maintain and Retain Documented Information

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

9.2 – Internal Audits

24

For Internal Audits, see

ISO19011 for Guidance

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

25

4.4 - QMS and its Processes

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

9.2 – Internal Audits

26

Process When Shift 4.1 4.2 4.3 4.4 5.1 5.2 5.3 6.1 6.2 6.3

Sales 9-4-15 1

Engineering W 45 1,2

Planning Jan. 1

Production 1

Q1 1,2,3

Production 2

Q2, Q3

1,2,3

Pack and Ship

Q4 1

HR Dec. 2

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

9.2 – Internal Audits

27

Process When Shift 4.1 4.2 4.3 4.4 5.1 5.2 5.3 6.1 6.2 6.3

Sales 9-4-15 1

Engineering W 45 1,2

Planning Jan. 1

Production 1

Q1 1,2,3

Production 2

Q2, Q3

1,2,3

Pack and Ship

Q4 1

HR Dec. 2

Primary Secondary

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

9.2 – Internal Audits

28

Process-oriented auditing with focus on results and effectiveness (4.4)

Responsibilities, Authorities, Ownership

Risks, Opportunities, Undesired Effects

Activities, Methods Of Operation, Documented

Information, People Involved.

Results, Measurements,

Records, Performance Indicators, Control

Des

ired

Out

put

Imp

rove

me

nt O

ppor

tuni

ties

Inpu

t R

esou

rces

Interaction with other processes, external providers

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

9.2 – Internal Audits

29

Process-oriented auditing with focus on results and effectiveness (4.4)

Responsibilities, Authorities, Ownership

Risks, Opportunities, Undesired Effects

Activities, Methods Of Operation, Documented

Information, People Involved.

Results, Measurements,

Records, Performance Indicators, Control

Des

ired

Out

put

Imp

rove

me

nt O

ppor

tuni

ties

Inpu

t R

esou

rces

(e)(f)

(c)

(c)

(a 1)(d

)

(a 2)(c

,h)

Interaction with other processes, external providers

(b)

8.4

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

9.2 – Internal Audits

30

Process-oriented auditing with focus on results and effectiveness (4.4)

Responsibilities, Authorities, Ownership

Risks, Opportunities, Undesired Effects

Activities, Methods Of Operation, Documented

Information, People Involved.

Results, Measurements,

Records, Performance Indicators, Control

Des

ired

Out

put

Imp

rove

me

nt O

ppor

tuni

ties

Inpu

t R

esou

rces

(e)(f)

(c)

(c)

(a 1)(d

)

(a 2)(c

,h)

Interaction with other processes, external providers

(b)

8.4

1

2

3

4

56

7

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

4.4 - QMS and its Processes

31

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

4.4 - QMS and its Processes

32

Risks and Opportunities

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

4.4 - QMS and its Processes

33

Risks and Opportunities

W.O.Sheet Metal

Parts Per Million

Machine Up Time

Parts Per Hour

Cost of Quality - rework

Documented Information

Press, Dies, Inspection Tools Set-Up Lead,

Operator, Supervisor

Finished Products

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

4.4 - QMS and its Processes

34

Risks and Opportunities

W.O.Sheet Metal

Parts Per Million

Machine Up Time

Parts Per Hour

Cost of Quality - rework

Documented Information

Press, Dies, Inspection Tools Set-Up Lead,

Operator, SupervisorInspectors

Finished Products

5

2

3

4

1

6

7

5

Interactions with other processes

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

4.4 - QMS and its Processes

35

Risks and Opportunities

W.O.Sheet Metal

Parts Per Million

Machine Up Time

Parts Per Hour

Cost of Quality - rework

Documented Information

Press, Dies, Inspection Tools Set-Up Lead,

Operator, SupervisorInspectors

Finished Products

5.2, 6.1, 6.2, 7.5, 8.5, 8.7,

9.1

5

2

3

4

1

6

7

5

Interactions with other processes

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 6

36

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 6

37

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 9.3 – Management Review

9.3 Management Review

9.3.1- Inputs

9.3.2- Outputs

38

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 9.3 – Management Review

39

Reviews at Planned Intervals

Ensue its continuing suitability, adequacy and effectiveness

a) Status of actions from previous reviews

b) Changes / Strategic DirectionMan

agem

ent

Rev

iew

In

pu

ts

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 9.3 – Management Review

40

c) Information on Quality Performance • Nonconformities and CARs• Monitoring and

Measurement Results• Audit Results• Customer Satisfaction• Issues with Relevant Parties

/External Providers• Adequacy of resources• Process Performance• Conformity of Products

Man

agem

ent

Rev

iew

In

pu

ts

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 9.3 – Management Review

41

a) Continual Improvement Opportunitiesb) Any change needed for QMS, including resources

Retain document information as evidence of results of management review.

Man

agem

ent

Rev

iew

O

utp

uts

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8, 9, 10

42

8 Operation

9 Performance Evaluation

10 Improvement

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Sections 8, 9, 10

43

10.1- General

10.2- Nonconformity and Corrective Action

10.3 Continual Improvement

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 10- Improvement

44

10.1 a) Improve to prevent occurrence

10.1 b)

Improve products and services to meet known and predicted requirements

10.1 c)Improve Quality

Management System Results

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 10 – Improvement

45

NCMR, CAR

React

Take Action, Control, Correct Deal with it

Evaluate Action for

Cause

Review the NCMR

Determine Cause

Impact on others

Implement Action

Needed

Review for effectiveness

Make changes

10.2.2 – retain documented information as evidence of nature of

NC and result of Corrective Action taken.

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Section 10- Improvement

Continually Improve the Suitability, Adequacy,

Effectiveness

Consider the Outputs Of

Analysis And Evaluation

Consider Outputs Of

Management Review

Utilize Methodologies

For Investigation

46

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Today’s Presentation ISO9001:2015

1. Scope

2. Normative reference

3. Terms and definitions

4. Context of the organization

5. Leadership March 25, 2015

6. Planning

7. Support April 29, 2015

8. Operation

9. Performance evaluation May 26, 2015

10. ImprovementISO 9001: Annex A-C – Clarifications, Quality Management Principles, QMS family of standards.

47

… Final Webinar on July 29, 2015 .

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Transition Plan

UL DQS TRANSITION

PLANISO9001:2008 TO ISO9001:2015

48

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Transition Plan

September 2015: Start of 3 years transition period to September 2018

2018201720162015

September 2015: Published International Standard

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

50

as part of its scheduled

Recertification Audit;

- in a planned manner through the Continuous

Assessment process with additional audit

time, or

- through a Special Transition Audit.

Transition Plan

An organization may be

upgraded:

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

51

2008 to 2015 Transition

Identification of Interested Parties and their requirements.

Identification of Gaps and actions needed

Identification of Risks and Opportunities

Identification of Processes

Context of the Organization and Leadership Requirements

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

52

2008 to 2015 Transition

Review of one round of process-based Internal Audits to ISO9001:2015

At least one management review after the completion of the audits.

Ensure Understanding of the Requirements

Deployment of Process-based Management System

Stage 1 to be done about eight weeks prior to Stage 2.

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

2008 to 2015 Transition

Please let your Customer Service Representative know well in advance of your audit when you are ready to

upgrade.

53

2008 to 2015 Transition

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

54

Customize

d On Site Presentations

ISO9001:2015 Transition Process and Requirements

Availability of Gap Assessments

ISO9001:2015 Available Services Services

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

2008 to 2015 Transition

Please let your Customer

Service Representative know should

be interested in these services.

55

2008 to 2015 Transition

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Questions?

56

ISO9001_2015_Questions@us.dqs-ul.com

Please send your questions to:

Next Webinar: July 29, 2015

DQ

S-U

L M

anag

emen

t System

s So

lutio

ns ©

Questions?

Contact me:

Joe Mansour

ISO9001:2015 Program Manager

57

ISO9001_2015_Questions@us.dqs-ul.com

Please send your questions to:

Next Webinar: July 29, 2015