Isoplaten® -- The Intuitive Platen - Advances in heated platen technology

Post on 14-Jun-2015

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Acrolab’s Isoplaten (“The Intuitive Platen”) redistributes the energy generated by standard cartridge heaters to give molders rapid thermal recovery and unparalleled and linear temperature distribution along the whole platen surface. Your tools operate with reduced energy demands, produce better quality molded parts and allow you to use faster curing compounds with narrower thermal processing windows. • Uniformly Cure Parts Resulting In Better Quality • Reduce cycle time • Reduce Thermal Energy Required From Heaters • Energy Cost Savings • Save On Time • Evenly Heat Thermal Sensitive Parts • Eliminate Hot Spots • Reduce Scrap

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Acrolab Ltd.© 2010

IsoplatenIsoplaten®® TechnologyTechnology

Steady state thermographic study

Isoplaten®® versus a traditional electrically heated platen

Innovations for Composites

Acrolab Ltd.© 2010

üThermographic analysis of two 24” X 24”platens at steady state one is the traditional electrically heated platen the other, an Isoplaten®. This study examines the effect of having one heater fail in each platen; examining the resultant thermal impact on the surface of the platen.

Isoplaten® Study

Traditional Platen vs. Isoplaten® 24” x 24” x 3”

Acrolab Ltd.© 2010

Isoplaten® Study [Traditional Platen 24” x 24” x 3”]

Traditional Platen

Acrolab Ltd.© 2010

Isoplaten®Study [Traditional Platen 24” x 24” x 3”]

Traditional Platen

Acrolab Ltd.© 2010

Isoplatens® - “Thermally Intuitive”

üWhen employed as a matrix, the Isobars®sense any location on the platen surface that is either deficient of heat energy or has a surplus of heat energy.

üA matrix of two-phase evacuated heat exchangers [Isobars®] function as a “core” continuously achieving a thermal equilibrium or an isothermal condition.

Isoplatens®

Acrolab Ltd.© 2010

Isoplaten® Study [Isoplaten® 24” x 24” x 3”]

Isoplaten®

Acrolab Ltd.© 2010

üBecause Isobars® core capability is to achieve a thermal equilibrium, the matrix is therefore also achieving a thermal equilibrium.ü The matrix is embedded throughout the

Isoplaten®.

üThe temperature is continuously adjusted by the matrix of Isobars.

Isoplatens® - “Thermally Intuitive”Isoplatens®

Acrolab Ltd.© 2010

Isoplaten® Study [Isoplaten 24” x 24” x 3”]

Isoplaten®

Acrolab Ltd.© 2010

ü Thermal uniformity +/-5 °F vs. +/- 30 °F

ü Single Zone vs. Multiple Zone Control

ü Standardized with one type of heaters

ü Low Maintenance

Isoplaten® Study

Advantages of Isoplaten® Technology

Acrolab Ltd.© 2010

üOur clients benefit from the use of Isoplatens®.

üThese thermally intuitive, single zone press platens provide our clients with near isothermal conditions on the platen faces while reacting intuitively to transient thermal sinks as they appear on the platen surface.

Isoplaten® Study