Post on 15-Oct-2021
transcript
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Contents
Cable trolleys for I-beam track for round cables
WK-R40 23 - 26Maximum trolley load: 50 kgMaximum trolley speed: 100 m/minSteel rollers: Ć 46 mm
WK-R50 31 - 33Maximum trolley load: 80 kgMaximum trolley speed: 100 m/minSteel rollers: Ć 46 mm
WK-R23 9 - 10
Maximum trolley / holders set load: 16 kg / 10 kgMaximum trolley speed: 50 m/minPlastic rollers: ������������������������Ć 38 mm
7 - 8WK-R22Maximum trolley / holders set load: 16 kg / 10 kgMaximum trolley speed: 50 m/minPlastic rollers: ������������������������Ć 38 mm
11 - 12Maximum trolley / holders set load: 16 kg / 10 kgMaximum trolley speed: 50 m/minPlastic rollers: ������������������������Ć 38 mm
WK-R24
13 - 15WK-R30Maximum trolley / holders set load: 16 kg / 10 kgMaximum trolley speed: 60 m/minPlastic rollers: ������������������������Ć 38 mm
WK-R35 17 - 18
Maximum trolley / holders set load: 16 kg / 10 kgMaximum trolley speed: 60 m/minSteel rollers: Ć 46 mm
19 - 21Maximum trolley / holders set load: 16 kg / 10 kgMaximum trolley speed: 100 m/minSteel rollers: Ć 46 mm
WK-R36
WK-R44 27 - 29Maximum trolley load: 50 kgMaximum trolley speed: 100 m/minSteel rollers: Ć 46 mm
WK-R55 35- 37Maximum trolley load: 80 kgMaximum trolley speed: 100 m/minSteel rollers: Ć 46 mm
Main design rules for mobile receivers supply systems ................................... 4Cable supply system parameters selection ................................................. 4 - 5
and s ................................. 6Parallelepiped I–beams IPE tandard I-beams INP
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Contents
Cable trolleys for I-beam track for round cables
WK-R61 39 - 41
Maximum trolley load: 80 kg - for rollers Ć 46 mm 160 kg - for rollers Ć 63 mmMaximum trolley speed: 120 m/minSteel rollers: ��������������������������������Ć 46 mm or Ć 63 mm
WK-R62 43 - 45
Maximum trolley load: 80 kg - for rollers Ć 46 mm 160 kg - for rollers Ć 63 mmMaximum trolley speed: 120 m/minSteel rollers: ��������������������������������Ć 46 mm or Ć 63 mm
WK-R64 46 - 53
Maximum trolley load: 160 kg Maximum trolley speed: 120 m/minSteel rollers: �������������������������������������������������������Ć 63 mm
Assembly and installation of cable festoon - example................................... 58Cables for crane industry - general information .............................................. 59Cable glands - general information ................................................................. 59
...................................................................................................... 60Design tips ...................................... 61Installation and operation of the I-beam supply line
I-beam power supply system selection .................................................... 62 - 63
Flexible filing profile ........................................................................................ 54Plastic rollers with covered bearings ............................................................... 54Steel rollers with covered bearings ................................................................. 54Cylindrical steel rollers with covered bearings ................................................ 54Assistance rollers (anti-lift) ............................................................................. 55Guiding rollers ................................................................................................. 55Clamping frame for round cables .................................................................... 55PVC covered steel rope ties ............................................................................ 56
.................................................................. 57Strengthened steel cable supports ........................................................................... 57Flanged steel cable supports (for cable trolleys WK-R62, WK-R64) ............... 57Flanged steel cable supports
Bumper ZG-02 ................................................................................................. 57Bumper ZG-03 ................................................................................................. 58Mount with ball joint MPK ................................................................................ 58
ACCESSORIES
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Cable trolleys for I-beam track for round cables
Cable trolleys are intended to work at normal conditions, as:
- environment: humidity max. 70 %, non - aggressive, dust free
- working place: indoor / open airo o - temperature: -40 C … +80 C
Cable trolleys supply lines can be also applied at especially hard working conditions ( aggressive environment, heat radiation,
high humidity, dusty, explosion hazardous area). In that case, please ask us for development of an appropriate technical solution
Main design rules for mobile receivers supply systems
When designing the power system provision must be included prevent accidents
Cable supply system parameters selection
Towing cable trolley
End clamp
Cable trolleyI-beam
Clamping frame
Stationary terminal box
Terminal box in the mobile
receiver
md
m
a
s
x
BView „x”
Hh
Lwkz
100 m
m
Lzk
100 m
m
Stationary terminal box
Terminal box in the mobile
receiver
Clampingframe
Steel rope ties
Towing clamp Cable trolley
I-beam End clamps m
a md
x
Lzk
h H
Lwkz
B
View „x”
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NCable trolleys for I-beam track for round cables
Number of loops
Number of trolleys(without towing trolley & end clamp)
Length of trolleys storage area
Length of supply wire
(without connecting sections L and L )zk wkz
L = (s + m)×f
m = n×a + md
z = n - 1
n =f×(s + m )d
2×h - f×a + 1,25×D
Total length of supply wire
L and L ) zk wkz(with connecting sectionsL = L + L + L c zk wkz
s - length of towing trolley route [m]
a - cable trolley length [m]
z - number of cable trolleys
n - number of loops
h - cable loop height [m]
H - permissible height of cable loop [m]
m - [m] length of trolley storage area
m - d trolley storage area length addition
(minimum m = a) [m]d
f - f = 1,1 ¸ 1,2cable length addition coefficient
D - cable support diameter [m]
L - długość przewodu zasilającego [m]
( L and L )ZK WKZwithout connecting sections
L - cable length from end clamp to stationary zk
terminal box [m]
L - cable length from towing trolley to mobile wkz
terminal box [m]
L - total length of wire [m] c
( L and L )ZK WKZwith connecting sections
Relations
Designations
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Cable trolleys for I-beam track for round cables
Designation Dimensions [mm] Weight
[kg/m] h s g t r r1
INP 80 80 42 3,9 5,9 3,9 2,3 5,94
INP 100 100 50 4,5 6,8 4,5 2,7 8,34
INP 120 120 58 5,1 7,7 5,1 3,1 11,10
INP 140 140 66 5,7 8,6 5,7 3,4 14,30
INP 160 160 74 6,3 9,5 6,3 3,8 17,90
INP 180 180 82 6,9 10,4 6,9 4,1 21,90
INP 200 200 90 7,5 11,3 7,5 4,5 26,20
Designation Dimensions [mm] Weight
[kg/m] h s g t r
IPE 80 80 46 3,8 5,2 5 6,00
IPE 100 100 55 4,1 5,7 7 8,10
IPE 120 120 64 4,4 6,3 7 10,40
IPE 140 140 73 4,7 6,9 7 12,90
IPE 160 160 82 5,0 7,4 9 15,80
IPE 180 180 91 5,3 8,0 9 18,80
IPE 200 200 100 5,6 8,5 12 22,40
Parallelepiped I–beams IPE acc. DIN 1025-5, PN-EN 10034
Standard I-beams INP acc. DIN 1025-1, PN-EN 10024
The table shows the I–beams range for which cable trolleys are produced
The table shows the I–beams range for which cable trolleys are produced
We also performed cable trolleys for I-beams by other standards (eg. GOST, etc.). In this case, in addition to the cable trolley type and part number, please indicate the I-beam standard, its designation and size. e.g WK-R40-250x175xD200-10GOST-(8239-89)
Additional information
h
g
t
s
r
In trolley sign IPE beam size is described by letter E and height h e.g. WK-P40-250x175xD160-E120
h gt
s/4s
r1r
In trolley's sign INP beam size is described by letter N and height h e.g WK-P40-250x175xD160-N120
Specifications:
Trolley body: - galvanized steel
Mount with ball joint: - polyamide PA
Cable holders: - polyamide PA
Rollers: - polyamide PA with covered bearings
Axles, bolts, nuts: - galvanized steel
Maximum trolley speed: 50 m/min
Maximum trolley load: 16 kg
Maximum holder set load: 10 kgo oWorking temperature: -20 C to +50 C
Cable trolleys with ball joint
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NWK-R22
Cable trolleys sign example: WK-R22-63-N(E)160
Type
Number of support rollers
Cable support length [mm]
I-beam type
End clamps sign example: ZK-R20
Type
1. Stainless steel realization is available – please contact. 2. UNILIFT reserves the right to make design changes 3. Spread evenly the wires on cable support to balance the load on both sides of trolley
Cable trolleys are designed to move on rails which are also supporting beam for lifting devices and other industrial equipment.Cable trolleys can work on beams type:IPE, INP, HEA, HEB etc.
Cable trolleys for I-beam track for round cables
WK-R22
KD
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42018 E
N
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Cable trolleys with ball joint
Regulated end clamp
Cable holders UL-1016, UL-1726, UL-2736
Example
L
s
s+27
E29
X
Ć38
For chosen trolley should be ordered the appropriate cable holder type UL.-....
For chosen regulated end clamp should be ordered the appropriate cable holder type UL.-...
M8
33
Y
X
Cable holders type UL-...
N - stainless version
Catalog No. Type Diameter
range [mm]
Weight [kg]
Catalog No. Type
1040.01 UL-1016 10 - 16 0,032 1040.01-N UL-1016-N
1040.02 UL-1726 17 - 26 0,058 1040.02-N UL-1726-N
1040.03 UL-2736 27 - 36 0,085 1040.03-N UL-2736-N
Cable trolleys for I-beam track for round cables
Material: body - polyamide PA bolts, nuts - galvanized steel - stainless steel A2
Example
Catalog No. Type Dimensions [mm] Weight [kg]
L E X=135 X=185 X=235 X=285 X=335
3225.01 WK-R22-63 63 72 0,52 0,55 0,59 0,63 0,67
Catalog No. Type Weight [kg]
X=135 X=185 X=235 X=285 X=335
3247.01 ZR-R20 0,31 0,34 0,38 0,42 0,46
X [mm] 135 185 235 285 335
Y [mm] 50 ÷ 85 50 ÷ 135 50 ÷ 185 50 ÷ 235 50 ÷ 285
X [mm]
Beam’s shelf width s [mm]
135 58 - 108
185 108 - 158
235 158 - 208
285 208 - 258
335 258 - 308
Other s values – on request
s – beam's shelf width
Specifications:
Trolley body: - galvanized steel
Mount with ball joint: - polyamide PA
Cable holders: - polyamide PA
Rollers: - polyamide PA with covered bearings
Axles, bolts, nuts: - galvanized steel
Maximum trolley speed: 50 m/min
Maximum trolley load: 16 kg
Maximum holder set load: 10 kgo oWorking temperature: -20 C to +50 C
Cable trolleys with ball joint
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N
WK-R23
Cable trolleys sign example: WK-R23-94-N(E)160
Type
Number of support rollers
Distance between holders in trolley's set [mm]
I-beam type
End clamps sign example: ZK-R20
Type
1. Stainless steel realization is available – please contact. 2. UNILIFT reserves the right to make design changes 3. Spread evenly the wires on cable support to balance the load on both sides of trolley
Cable trolleys are designed to move on rails which are also supporting beam for lifting devices and other industrial equipment.Cable trolleys can work on beams type:IPE, INP, HEA, HEB etc.
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight [kg]
L E X=135 X=185 X=235 X=285 X=335
3235.01 WK-R23-94 94 72 0,65 0,68 0,72 0,76 0,80
WK-R23
KD
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42018 E
N
10 www.unilift.pl
Cable trolleys with ball joint
Regulated end clamp
Cable holders UL-1016, UL-1726, UL-2736
12562,5 s+27
s
Ć38
E29
X
Example
Trolleys WK-P23 have to be placed alternately acc. to picture
L - distance [mm] between cable holders in the trolley's set type WK-R23-...
N - stainless version
Catalog No. Type Diameter
range [mm]
Weight [kg]
Catalog No. Type
1040.01 UL-1016 10 - 16 0,032 1040.01-N UL-1016-N
1040.02 UL-1726 17 - 26 0,058 1040.02-N UL-1726-N
1040.03 UL-2736 27 - 36 0,085 1040.03-N UL-2736-N
Cable trolleys for I-beam track for round cables
L
LFor chosen trolley should be ordered the appropriate cable holder type UL.-....
M8
33
Y
X
Cable holders type UL-...
Material: body - polyamide PA bolts, nuts - galvanized steel - stainless steel A2
For chosen regulated end clamp should be ordered the appropriate cable holder type UL.-...
Example
Catalog No. Type Weight [kg]
X=135 X=185 X=235 X=285 X=335
3247.01 ZR-R20 0,31 0,34 0,38 0,42 0,46
X [mm] 135 185 235 285 335
Y [mm] 50 ÷ 85 50 ÷ 135 50 ÷ 185 50 ÷ 235 50 ÷ 285
X [mm]
Beam’s shelf width s [mm]
135 58 - 108
185 108 - 158
235 158 - 208
285 208 - 258
335 258 - 308
Other s values – on request
s – beam's shelf width
Specifications:
Trolley body: - galvanized steel
Mount with ball joint: - poliamide PA
Cable holders: - polyamide PA
Rollers: - polyamide PA with covered bearings
Axles, bolts, nuts: - galvanized steel
Maximum trolley speed: 50 m/min
Maximum trolley load:: 16 kg
Maximum holder set load: 10 kgo oWorking temperature: -20 C to +50 C
Cable trolleys with ball joint
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NWK-R24
End clamps sign example: ZK-R20
Type
Cable trolleys sign example: WK-R24-125-N(E)160
Type
Number of support rollers
Cable support length [mm]
I-beam type
1. Stainless steel realization is available – please contact. 2. UNILIFT reserves the right to make design changes 3. Spread evenly the wires on cable support to balance the load on both sides of trolley
Cable trolleys are designed to move on rails which are also supporting beam for lifting devices and other industrial equipment.Cable trolleys can work on beams type:IPE, INP, HEA, HEB etc.
Cable trolleys for I-beam track for round cables
WK-R24
KD
R 0
42018 E
N
12 www.unilift.pl
Cable trolleys with ball joint
Regulated end clamp
Cable holders UL-1016, UL-1726, UL-2736
Example
L
s
Ć38
s+27
E
X
29
N - stainless version
Catalog No. Type Diameter
range [mm]
Weight [kg]
Catalog No. Type
1040.01 UL-1016 10 - 16 0,032 1040.01-N UL-1016-N
1040.02 UL-1726 17 - 26 0,058 1040.02-N UL-1726-N
1040.03 UL-2736 27 - 36 0,085 1040.03-N UL-2736-N
Cable trolleys for I-beam track for round cables
M8
33
Y
X
Cable holders type UL-...
Material: body - polyamide PA bolts, nuts - galvanized steel - stainless steel A2
For chosen regulated end clamp should be ordered the appropriate cable holder type UL.-...
Example
X [mm]
Beam’s shelf width s [mm]
135 58 - 108
185 108 - 158
235 158 - 208
285 208 - 258
335 258 - 308
Other s values – on request
s – beam's shelf width
Catalog No. Type Dimensions [mm] Weight [kg]
L E X=135 X=185 X=235 X=285 X=335
3245.01 WK-R24-125 125 72 0,76 0,79 0,83 0,87 0,91
Catalog No. Type Weight [kg]
X=135 X=185 X=235 X=285 X=335
3247.01 ZR-R20 0,31 0,34 0,38 0,42 0,46
X [mm] 135 185 235 285 335
Y [mm] 50 ÷ 85 50 ÷ 135 50 ÷ 185 50 ÷ 235 50 ÷ 285
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Cable trolleys with ball joint
KD
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42018 E
NWK-P30WK-R30Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). . Stainless steel realization is available – please contact. 2 UNILIFT reserves the right to make design changes 3. Spread evenly the wires on cable support to balance the load on both sides of trolley 4.
Specifications:
Trolley body: powder painted, galvanized steel
Mount with ball joint: polyamide PA
Cable holders: polyamide PA
Towing trolley’s yoke: galvanized steel
Rollers: polyamide PA with covered bearings
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 60 m/min
Maximum trolley load: 20 kg
Maximum holder set load: 10 kgo oWorking temperature: -20 C to +50 C
Cable trolleys sign example:
WK-R30-125-N(E)120
Type
Cable support length [mm]
I-beam type
WKZ-R30-125-N(E)120
End clamps sign example: ZK-R30-106
Type
Cable support length [mm]
Regulated clamps
Cable trolleys with ball joint
Towing trolleys
KD
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42018 E
N
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WK-P30WK-R30
L
Ć38
29
E
E
Ć38
134
Wview „W”
35º
L
35º
L
E
L1
L2
20
50 54
W
view „W”
12
9
35º
35º
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L E
3305.51 WK-R30-125 125 84
1,23
3305.52 WK-R30-160 160 1,41
Catalog No. Type Dimensions [mm] Weight
[kg] L E
3306.51 WKZ-R30-125 125 191
1,59
3306.52 WKZ-R30-160 160 1,78
Catalog No. Type Dimensions [mm] Weight
kg] L L1 L2 E
3307.51 ZR-R30-106 106 62,5 45 70
0,48
3307.52 ZR-R30-141 141 80 76 0,59
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Example
Cable holders UL-1016, UL-1726, UL-2736
KD
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42018 E
NWK-P30WK-R30Cable trolleys for I-beam track for round cables
N - stainless version
Catalog No. Type Diameter
range [mm]
R [mm]
Weight [kg]
Catalog No. Type
1040.01 UL-1016 10 - 16 75 0,032 1040.01-N UL-1016-N
1040.02 UL-1726 17 - 26 110 0,058 1040.02-N UL-1726-N
1040.03 UL-2736 27 - 36 160 0,085 1040.03-N UL-2736-N
R
Material: body - polyamide PA bolts, nuts - galvanized steel - stainlees steel A2
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KD
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42018 E
N
Cable trolleys for I-beam track for round cables
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Cable trolley with ball joint
KD
R 0
42018 E
NWK-P30WK-R35Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Specifications:
Trolley body: powder painted, galvanized steel
Mount with ball joint: polyamide PA
Cable holders: polyamide PA
Rollers: hardened galvanized steel with covered bearings
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 60 m/min
Maximum trolley load: 20 kg
Maximum holder set load: 10 kgo oWorking temperature: -20 C to +50 C
Cable trolleys sign example: WK-R35-90-N(E)120
Type
Cable support length [mm]
I-beam type
End clamps sign example: ZR-R35-125
Type
Cable support length [mm]
N - stainless version
Catalog No. Type Diameter
range [mm]
R [mm]
Weight [kg]
Catalog No. Type
1040.01 UL-1016 10 - 16 75 0,032 1040.01-N UL-1016-N
1040.02 UL-1726 17 - 26 110 0,058 1040.02-N UL-1726-N
1040.03 UL-2736 27 - 36 160 0,085 1040.03-N UL-2736-N
Cable holders UL-1016, UL-1726, UL-2736
Regulated clamp
Example
Cable trolley with ball joint
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42018 E
N
WK-P30WK-R35
L
E
Ć46
Trolley WK-R35 can't be applied as a towing trolley. For that purpose, use suitable trolley WK-R36 e.g. WKZ-R36-150
LE
8,6
L1
W
view „W”
35º
84,6
150
35º
18,6
4x2
7
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L E
3355.11 WK-R35-90 90 123 1,68
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 E
3367.11 ZR-R36-125 125 87 76 0,86
R
Material: body - polyamide PA bolts, nuts - galvanized steel - stainlees steel A2
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Cable trolley with ball joint
KD
R 0
42018 E
NWK-P30WK-R36Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Specifications:
Trolley body: powder painted, galvanized steel
Mount with ball joint: polyamide PA
Cable holders: polyamide PA
Rollers: hardened galvanized steel with covered bearings
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 100 m/min
Maximum trolley load: 20 kg
Maximum holder set load: 10 kgo oWorking temperature: -20 C to +50 C
Cable trolleys sign example:
WK-R36-150-N(E)120
Type
Cable support length [mm]
I-beam type
WKZ-R36-198-N(E)120
End clamps sign example: ZR-R36-125
Type
Cable support length [mm]
Cable trolley with ball joint
Towing trolley
Regulated clamp
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KD
R 0
42018 E
N
WK-P30WK-R36
L
E
8,6
L1
W
view „W”
35º
84,6
150
35º
18,6
4x2
7
L
E
Ć46
39
L
L1
E
74
44
39
Ć46
view „W”
35º
35ºW
76
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L E
3365.11 WK-R36-150 150 123 2,62
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 E
3367.11 ZR-R36-125 125 87 76 0,86
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 E
3366.11 WKZ-R36-198 198 173 123 2,98
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Cable holders UL-1016, UL-1726, UL-2736
Example
KD
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42018 E
NWK-P30WK-R36Cable trolleys for I-beam track for round cables
N - stainless version
Catalog No. Type Diameter
range [mm]
R [mm]
Weight [kg]
Catalog No. Type
1040.01 UL-1016 10 - 16 75 0,032 1040.01-N UL-1016-N
1040.02 UL-1726 17 - 26 110 0,058 1040.02-N UL-1726-N
1040.03 UL-2736 27 - 36 160 0,085 1040.03-N UL-2736-N
R
Material: body - polyamide PA bolts, nuts - galvanized steel - stainlees steel A2
22 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
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Cable trolleys
KD
R 0
42018 E
NWK-P30WK-R40Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Specifications:
Trolley body: powder painted, galvanized steel
Cable support: cold formed, Sendzimir galvanized steel PN-EN 10327
Rollers: hardened galvanized steel with covered bearings
Pressure pad: thermoplastic elastomer
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 100 m/min
Maximum trolley load: 50 kgo oWorking temperature: -30 C to +80 C
Running unit type
Roller type: K – roller with rim
Roller size: 1 – roller diameter Ć46 mm
Assistance rollers (anti-lift): 0 - no
1 - yes
Guiding side rollers: 0 - no
KRoller type
Roller size
Assistance rollers (anti lift)
Guiding side rollers
1 00
Cable trolleys sign example:
WK-R40-250x175xD200-K100-N(E)120
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Running unit type
I-beam type
WKZ-R40-284x175xD200-K100-N(E)120
End clamps sign example: ZK-R40-221x175xD200-2
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of end clamps mounting points
Cable trolleys
Towing trolleys
24 www.unilift.pl
KD
R 0
42018 E
N
WK-P30WK-R40
L
39
ĆD
A
B
CE
Ć46
A
B
C
ĆD
L
E
39
L1
92
Ć46
90
55
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L D A B Cmax E
3405.16.K100 WK-R40-250x175xD200-K100
250 200
130 175
20 146
4,85
3405.17.K100 WK-R40-250x206xD200-K100 161 206 5,05
3405.18.K100 WK-R40-250x240xD200-K100 195 240 5,38
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3406.16.K100 WKZ-R40-284x175xD200-K100
284 253 200
130 175
20 146
5,34
3406.17.K100 WKZ-R40-284x206xD200-K100 161 206 5,55
3406.18.K100 WKZ-R40-284x240xD200-K100 195 240 5,83
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
25www.unilift.pl
End clamps
KD
R 0
42018 E
NWK-P30WK-R40
Case of total weight of trolley and cables up to 50 kg (sign 4 in catalog number)
Case of total weight of trolley and cables up to 35 kg (sign 2 in catalog number)
L
39
41
L1
18
L2
8,5
E
A
B
C
ĆD
L
E34
L1
57
L2
8,5
39
A
B
C
ĆD
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 L2 D A B Cmax E
3407.16-2 ZK-R40-221x175xD200-2
221 125 124 200
130 175
20 119
2,34
3407.17-2 ZK-R40-221x206xD200-2 161 206 2,55
3407.18-2 ZK-R40-221x240xD200-2 195 240 2,82
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 L2 D A B Cmax E
3407.16-4 ZK-R40-221x175xD200-4
221 125 124 200
130 175
20 119
2,49
3407.17-4 ZK-R40-221x206xD200-4 161 206 2,70
3407.18-4 ZK-R40-221x240xD200-4 195 240 2,97
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
26 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
WK-P30WK-R44
27www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys
Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Running unit type
Roller type: K – roller with rim
Roller size: 1 – roller diameter Ć46 mm
Assistance rollers (anti-lift): 0 - no
1 - yes
Guiding side rollers: 0 - no
KRoller type
Roller size
Assistance rollers (anti lift)
Guiding side rollers
1 00
Specifications:
Trolley body: powder painted, galvanized steel
Cable supports: cold formed, Sendzimir galvanized steel PN-EN 10327
Rollers: hardened galvanized steel with covered bearings
Pressure pad: thermoplastic elastomer
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 100 m/min
Maximum trolley load: 50 kgo oWorking temperature: -30 C to +80 C
Cable trolleys sign example: WKZ-R44-250x175x(D200-D125)-K100-N(E)120
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Running unit type
I-beam type
WK-R44-250x175x(D200-D125)-K100-N(E)120
End clamps sign example: ZK-R40-221x175x(D200+D125)
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
WK-P30WK-R44
28 www.unilift.pl
KD
R 0
42018 E
N
ĆD
17
20
~257-2
77~
165
40
L
Ć46
A
B
ĆD1
Ć46
A
B
LL1
~90
55
92
40
~165
~257-2
77
17
20
ĆD1
ĆD
Cable trolleys
Towing trolleys
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L D1 D2 A B
3405.21 WK-R44-250x175x(D200+D125)-K100
250 200
125 130 175
6,50
3405.22 WK-R44-250x175x(D200+D160)-K100
160
6,75
3405.24 WK-R44-250x206x(D200+D160)-K100 161 206 6,95
3405.26 WK-R44-250x240x(D200+D160)-K100 195 240 7,08
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D1 D2 A B
3406.21 WKZ-R44-284x175x(D200+D125)-K100
284 252 200
125 130 175
6,90
3406.22 WKZ-R44-284x175x(D200+D160)-K100
160
7,15
3406.24 WKZ-R44-285x206x(D200+D160)-K100 161 206 7,35
3406.26 WKZ-R44-284x240x(D200+D160)-K100 195 240 7,48
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
WK-P30WK-R44
29www.unilift.pl
KD
R 0
42018 E
N
A
B
LL1
~138
~239-2
4938
20
40
17
ĆD
ĆD1
8,5
128
35,5
58,5
End clamps
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D1 D2 A B
3407.21 ZK-R44-221x175x(D200+D125)
221 124 200
125 130 175
4,10
3407.22 ZK-R44-221x175x(D200+D160)
160
4,35
3407.24 ZK-R44-221x206x(D200+D160) 161 206 4,56
3407.26 ZK-R44-221x240x(D200+D160) 195 240 4,83
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
30 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
31www.unilift.pl
Cable trolleys
KD
R 0
42018 E
NWK-P30WK-R50Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Running unit type
Roller type: K – roller with rim
Roller size: 1 – roller diameter Ć46 mm
Assistance rollers (anti-lift): 0 - no
1 - yes
Guiding side rollers: 0 - no 1 - yes
KRoller type
Roller size
Assistance rollers (anti lift)
Guiding side rollers
1 00
Specifications:
Trolley body: powder painted, galvanized steel
Cable support: dip galvanized steel
Rollers: hardened galvanized steel with covered bearings
Pressure pad: thermoplastic elastomer
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 100 m/min
Maximum trolley load: 80 kgo oWorking temperature: -30 C to +80 C
Cable trolleys sign example:
WK-R50-320x216xD260-K100-N(E)120
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Running unit type
I-beam type
WKZ-R50-354x216xD260-K100-N(E)120
End clamps sign example: ZK-R50-291x216xD260
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
ZZ-R50-250x216xD260
Cable trolleys
Towing trolleys
32 www.unilift.pl
KD
R 0
42018 E
N
WK-P30WK-R50
A
B
L
EC
Ć46
ĆD
44
L
L1
EC
44
105
55
A
B
Ć46
ĆD
112
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L D A B Cmax E
3505.11.K100 WK-R50-320x216XD260-K100 320 260
161 216 25 173
6,60
3505.12.K100 WK-R50-320x268xD260-K100 213 268 7,13
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3506.11.K100 WKZ-R50-354x216XD260-K100 354 323 260
161 216 25 173
7,30
3506.12.K100 WKZ-R50-354x268xD260-K100 213 268 7,83
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
33www.unilift.pl
End clamps
Towing clamps
KD
R 0
42018 E
NWK-P30WK-R50
LL1
80
50
80
20
ĆD
Ć11 50
100
44
A
B
EC
150
ĆD
A
B
EC
44
LL1
198
8,5
58,5
35,5
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3508.11 ZZ-R50-250x216xD260 250 160 260
161 216 25 134
5,91
3508.12 ZZ-R50-250x268xD260 213 268 6,44
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3507.11 ZK-R50-291x216xD260 291 160 260
161 216 25 143
4,10
3507.12 ZK-R50-291x268xD260 213 268 4,63
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
34 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
35www.unilift.pl
Cable trolleys
KD
R 0
42018 E
NWK-P30WK-R55Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Running unit type
Roller type: K – roller with rim
Roller size: 1 – roller diameter Ć46 mm
Assistance rollers (anti-lift): 0 - no
1 - yes
Guiding side rollers: 0 - no 1 - yes
KRoller type
Roller size
Assistance rollers (anti lift)
Guiding side rollers
1 00
Specifications:
Trolley body: powder painted, galvanized steel
Cable support: dip galvanized steel
Rollers: hardened galvanized steel with covered bearings
Pressure pad: thermoplastic elastomer
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 100 m/min
Maximum trolley load: 80 kgo oWorking temperature: -30 C to +80 C
Cable trolleys sign example:
WK-R55-320x216xD260-K100-N(E)120
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Running unit type
I-beam type
WKZ-R55-354x216xD260-K100-N(E)120
End clamps sign example: ZK-R55-291x216xD260
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
ZZ-R55-250x216xD260
Cable trolleys
Towing trolleys
The idea of trolley WK-P55 construction
WK-P55 trolleys have possibility to shift cable support up to 20 mm left or right in relation to the body for balance the load of the trolley.
36 www.unilift.pl
KD
R 0
42018 E
N
WK-P30WK-R55
20 20
ĆD
A
B
Ć46
EC
44
L
Ć46
A
BĆ
D
LL1
EC
112
105
55
44
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L D A B Cmax E
3555.11 K100 WK-R55-320x216XD260-K100 320 260
161 216 25 203
6,80
3555.12 K100 WK-R55-320x268xD260-K100 213 268 7,61
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3556.11.K100 WKZ-R55-354x216XD260-K100 354 323 260
161 216 25 203
7,50
3556.12 K100 WKZ-R55-354x268xD260-K100 213 268 8,31
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
37www.unilift.pl
End clamps
Towing clamps
KD
R 0
42018 E
NWK-P30WK-R55
A
B
EC
80
80
44
ĆD
LL1
Ć1120100
50
50
150
LL1
E
A
B
C
ĆD
44
198
8,5
58,5
35,5
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3558.11 ZZ-R55-250x216xD260 250 160 260
161 216 25 164
6,11
3558.12 ZZ-R55-250x268xD260 213 268 6,92
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3557.11 ZK-R55-291x216xD260 291 160 260
161 216 25 173
4,30
3557.12 ZK-R55-291x268xD260 213 268 5,11
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
38 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
39www.unilift.pl
Cable trolleys
KD
R 0
42018 E
NWK-P30WK-R61Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Running unit type
Roller type: K – roller with rim
Roller size: 1 – roller diameter Ć46 mm 2 – roller diameter Ć63 mm
Assistance rollers (anti-lift): 0 - no
1 - yes
Guiding side rollers: 0 - no 1 - yes
KRoller type
Roller size
Assistance rollers (anti lift)
Guiding side rollers
1 00
Specifications:
Trolley body: dip galvanized steel
Cable support
welded to the body: dip galvanized steel
Rollers: hardened galvanized steel with covered bearings
Pressure pad: galvanized steel + thermoplastic elastomer
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 120 m/min
Maximum trolley load (rollers Ć46 mm): 80 kg
Maximum trolley load (rollers Ć63 mm): 160 kgo oWorking temperature: -40 C to +90 C
Cable trolleys sign example:
WK-R61-350x268xD260-11K100-N(E)120
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of clamps
Running unit type
I-beam type
WKZ-R61-390x268xD260-11K100-N(E)120
End clamps sign example: ZK-R61-287x268xD260-11
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of clamps
ZZ-R61-268x268xD260-11
Cable trolleys
Towing trolleys
40 www.unilift.pl
KD
R 0
42018 E
N
WK-P30WK-R61
L
51
ĆD
21
Ć11
Ćd
E
A
B
C
Ćd
ĆD
72
72Ć11
L
L1
EC
A
B
21
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L D d A B Cmax E
3610.11.K100 WK-R61-350x216xD260-11K100
350 260 46
77 216
25 158
7,04
3610.21.K100 WK-R61-350x268xD260-21K100 103 268
10,08
3610.21.K200 WK-R61-350x268xD260-21K200 63 11,40
Trolleys with supporting rollers (anti lift)
Catalog No. Type Dimensions [mm] Weight
[kg] L D d A B Cmax E
3610.11.K110 WK-R61-350x216xD260-11K110
350 260 46
77 216
25 158
7,92
3610.21.K110 WK-R61-350x268xD260-21K110 103 268
10,95
3610.21.K210 WK-R61-350x268xD260-21K210 63 12,30
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D d A B Cmax E
3611.11.K100 WKZ-R61-390x216xD260-11K100
390 350 260 46
77 216
25 158
8,10
3611.21.K100 WKZ-R61-390x268xD260-21K100 103 268
11,14
3611.21.K200 WKZ-R61-390x268xD260-21K200 63 12,46
Trolleys with supporting rollers (anti lift)
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D d A B Cmax E
3611.11.K110 WKZ-R61-390x216xD260-11K110
390 350 260 46
77 216
25 158
8,98
3611.21.K110 WKZ-R61-390x268xD260-21K110 103 268
12,00
3611.21.K210 WKZ-R61-390x268xD260-21K210 63 13,36
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
41www.unilift.pl
End clamps
Towing clamps
KD
R 0
42018 E
NWK-P30WK-R61
ĆD
Ć11
Ć12,2 E
C
A
B
L
L1
25
80 110
2684
63
120
50
80
A
B
CE
L
L1
ĆD
Ć11
51
200
148
11
16
74
22
Cable trolleys for I-beam track for round cables
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3613.11 ZZ-R61-268x216xD260-11 268 180 260
77 216 25 103
5,70
3613.21 ZZ-R61-268x268xD260-21 103 268 6,00
Catalog No. Type Dimensions [mm] Weight
[kg] L L1 D A B Cmax E
3612.11 ZK-R61-287x216xD260-11 287 190 260
77 216 25 113
5,10
3612.21 ZK-R61-287x268xD260-21 103 268 5,35
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
42 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
43www.unilift.pl
Cable trolleys
KD
R 0
42018 E
NWK-P30WK-R62Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Running unit type
Roller type: K – roller with rim
Roller size: 1 – roller diameter Ć46 mm 2 – roller diameter Ć63 mm
Assistance rollers (anti-lift): 0 - no
1 - yes
Guiding side rollers: 0 - no 1 - yes
KRoller type
Roller size
Assistance rollers (anti lift)
Guiding side rollers
1 00
Specifications:
Trolley body: dip galvanized steel
Cable support
bolted to the body: dip galvanized steel
Rollers: hardened galvanized steel with covered bearings
Pressure pad: galvanized steel + thermoplastic elastomer
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 120 m/min
Maximum trolley load (rollers Ć46 mm): 80 kg
Maximum trolley load (rollers Ć63 mm): 160 kgo oWorking temperature: -40 C to +90 C
Cable trolleys sign example:
WK-R62-350x370xD260-11K100-N(E)120
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of clamps
Running unit type
I-beam type
WKZ-R62-390x370xD260-11K100-N(E)120
End clamps sign example: ZK-R62-285x370xD260-11
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of clamps
ZZ-R62-268x370xD260-11
Cable trolleys
Towing trolleys
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
44 www.unilift.pl
KD
R 0
42018 E
N
WK-P30WK-R62
L
ĆD
Ć11
A1
B
CE
54
Ćd
2151
B
A2A2The picture also concerns towing trolley
L
Ćd
ĆD
L1
EC
A1
B
5421 72
72
Cable trolleys for I-beam track for round cables
Tw
o c
able
cla
mps
(A1)
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L D d A1 A2 B C E
3620.11.K100 WK-R62-350x370xD260-11K100
350 260
46
--- 150 370
25
140
1 9,68
3620.12.K100 WK-R62-350x370xD260-12K100 130 ---
2
9,74
3620.22.K100 WK-R62-350x430xD260-22K100 161 --- 430 11,15
3620.32.K100 WK-R62-350x510xD260-32K100 200 --- 510 11,60
3620.11.K200 WK-R62-350x370xD260-11K200
63
--- 150 370
154
1 11,28
3620.12.K200 WK-R62-350x370xD260-12K200 130 ---
2
11,34
3620.22.K200 WK-R62-350x430xD260-22K200 161 --- 430 12,75
3620.32.K200 WK-R62-350x510xD260-32K200 200 --- 510 13,20
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D d A1 A2 B C E
3621.11.K100 WKZ-R62-390x370xD260-11K100
390 350 260
46
--- 150 370
25
140
1 10,74
3621.12.K100 WKZ-R62-390x370xD260-12K100 130 ---
2
10,80
3621.22.K100 WKZ-R62-390x430xD260-22K100 161 --- 430 12,21
3621.32.K100 WKZ-R62-390x510xD260-32K100 200 --- 510 12,66
3621.11.K200 WKZ-R62-390x370xD260-11K200
63
--- 150 370
154
1 12,34
3621.12.K200 WKZ-R62-390x370xD260-12K200 130 ---
2
12,40
3621.22.K200 WKZ-R62-390x430xD260-22K200 161 --- 430 13,81
3621.32.K200 WKZ-R62-390x510xD260-32K200 200 --- 510 14,26
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
45www.unilift.pl
End clamps
Towing clamps
KD
R 0
42018 E
NWK-P30WK-R62
25
110
80
C
A1 54
B
LL1
84
E
ĆD
Ć12,2
26
Ć11
63
120
50 80
A2
80 110
B
A2
ĆD
CE
A1
B
54
L
L1
51
Ć11
200
148
11
16
22
74
CE
A2
B
A2
Cable trolleys for I-beam track for round cables
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D A1 A2 B C E
3623.11 ZZ-R62-268x370xD260-11
268 180 260
--- 150 370
25 103
1 7,65
3623.12 ZZ-R62-268x370xD260-12 130 ---
2
7,70
3623.22 ZZ-R62-268x430xD260-22 161 --- 430 8,22
3623.32 ZZ-R62-268x510xD260-32 200 --- 510 9,00
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D A1 A2 B C E
3622.11 ZK-R62-285x370xD260-11
285 190 260
--- 150 370
25 110
1 6,70
3622.12 ZK-R62-285x370xD260-12 130 ---
2
6,80
3622.22 ZK-R62-285x430xD260-22 161 --- 430 7,40
3622.32 ZK-R62-285x510xD260-32 200 --- 510 8,04
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
46 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
47www.unilift.pl
Cable trolleys
KD
R 0
42018 E
NWK-P30WK-R64Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Running unit type
Roller type: K – roller with rim
Roller size: 2 – roller diameter Ć63 mm
Assistance rollers (anti-lift): 0 - no
1 - yes
Guiding side rollers: 0 - no 1 - yes
KRoller type
Roller size
Assistance rollers (anti lift)
Guiding side rollers
2 00
Specifications:
Trolley body: dip galvanized steel
Cable supports
bolted to the body: dip galvanized steel
Rollers: hardened galvanized steel with covered bearings
Pressure pad: galvanized steel + thermoplastic elastomer
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 120 m/min
Maximum trolley load: 160 kgo oWorking temperature: -40 C to +90 C
Cable trolleys sign example:
WK-R64-350x370x(D260+D160)-11K200-N(E)120
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of clamps
Running unit type
I-beam type
WKZ-R64-390x370x(D260+D160)-11K200-N(E)120
End clamps sign example: ZK-R64-285x370x(D260+D160)-11
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of clamps
ZZ-R64-275x370x(D260+D160)-11
Towing trolleys
Cable trolleys
48 www.unilift.pl
KD
R 0
42018 E
N
WK-P30WK-R64
ĆD2
ĆD1
Ćd
B
A1 54
17
27
323
152
51 21
L
Ćd
A2 A2
B17
27
323
152
ĆD1
L
L1
A1
B
Ćd
ĆD2
5427
17
323
152
7221
72
Cable trolleys for I-beam track for round cables
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
The picture also concerns towing trolley
Tw
o c
able
cla
mps
(A1)
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L D1 D2 d A1 A2 B
3640.11.K200 WK-R64-350x370x(D260+D160)-11K200
350 260 160 63
--- 150 370
1 15,10
3640.12.K200 WK-R64-350x370x(D260+D160)-12K200 130 --- 2
15,55
3640.22.K200 WK-R64-350x430x(D260+D160)-22K200 161 --- 430 16,80
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D1 D2 d A1 A2 B
3641.11.K200 WKZ-R64-390x370x(D260+D160)-11K200
390 350 260 160 63
--- 150 370
1 16,20
3641.12.K200 WKZ-R64-390x370x(D260+D160)-12K200 130 --- 2
16,65
3641.22.K200 WKZ-R64-390x430x(D260+D160)-22K200 161 --- 430 18,00
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
49www.unilift.pl
End clamps
Towing clamps
KD
R 0
42018 E
NWK-P30WK-R64
ĆD2
Ć11
ĆD1
Ć12,2
26
84
LL1
277
106
27
17
A1 54
B
80
25
110
63120
50
80
80 110
A2 A2
B
A1 54
B
27
17
106
277
L
L1
51
ĆD2
ĆD1
200
148
11 22
74
16
A2
B
27
17
106
277
A2
Cable trolleys for I-beam track for round cables
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D1 D2 A1 A2 B
3643.11 ZZ-R64-275x370x(D260+D160)-11
275 190 260 160
--- 150 370
1 10,80
3643.12 ZZ-R64-275x370x(D260+D160)-12 130 --- 2
11,15
3643.22 ZZ-R64-275x430x(D260+D160)-22 161 --- 430 12,00
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D1 D2 A1 A2 B
3642.11 ZK-R64-285x370x(D260+D160)-11
285 190 260 160
--- 150 370
1 10,50
3642.12 ZK-R64-285x370x(D260+D160)-12 130 --- 2
10,95
3642.22 ZK-R64-285x430x(D260+D160)-22 161 --- 430 11,80
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
www.unilift.pl
KD
R 0
42018 E
N
50 www.unilift.pl
Cable trolleys for I-beam track for round cables
WK-P30WK-R64
51www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys
Cable trolleys for I-beam track for round cables
1. The weight given in the tables is specified for trolleys and clamps for beam INP 100 (acc. DIN 1025-1, PN-EN 10024). o 2. For your request trolleys can be equipped st – proof bearings (- 40 C) with fro
3. Stainless steel realization is available – please contact. 4. UNILIFT reserves the right to make design changes 5. Spread evenly the wires on cable support to balance the load on both sides of trolley
Running unit type
Roller type: C – cylindrical roller
Roller size: 2 – roller diameter Ć63 mm
Assistance rollers (anti-lift): 0 - no
1 - yes
Guiding side rollers: 0 - no 1 - yes
CRoller type
Roller size
Assistance rollers (anti lift)
Guiding side rollers
2 00
Specifications:
Trolley body: dip galvanized steel
Cable supports
bolted to the body: dip galvanized steel
Rollers: hardened galvanized steel with covered bearings
Set assistance rollers: hardened galvanized steel with covered bearings
Pressure pad: galvanized steel + thermoplastic elastomer
Bumpers: rubber EPDM
Axles, bolts, nuts: galvanized steel
Maximum trolley speed: 120 m/min
Maximum trolley load: 160 kgo oWorking temperature: -40 C to +90 C
Cable trolleys sign example:
WK-R64-350x370x(D260+D160)-11C211-N(E)160
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of clamps
Running unit type
I-beam type
WKZ-R64-390x370x(D260+D160)-11C211-N(E)160
End clamps sign example: ZK-R64-285x370x(D260+D160)-11
Type
Cable support length [mm]
Cable support width [mm]
Cable support diameter [mm]
Number of clamps
ZZ-R64-275x370x(D260+D160)-11
WK-P30WK-R64
52 www.unilift.pl
Towing trolleys
Cable trolleys
LL1
ĆD1
ĆD2
72
72
Ćd
Ćd1Ćd2
A1 53
B
17
27~344~1
73
L
51 21
ĆD2
ĆD1
Ćd2Ćd
Ćd1
A2 A2
~344
B
~173
27
17
~344
17
Ćd
Ćd1Ćd2
A1 53
B
~173
27
Cable trolleys for I-beam track for round cables
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
The picture also concerns towing trolley
Tw
o c
able
cla
mps
(A1)
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L D1 D2 d d1 d2 A1 A2 B
3640.11.C211 WK-R64-350x370x(D260+D160)-11C211
350 260 160 63 40 40
--- 150 370
1 17,55
3640.12.C211 WK-R64-350x370x(D260+D160)-12C211 130 --- 2
17,85
3640.22.C211 WK-R64-350x430x(D260+D160)-22C211 161 --- 430 18,35
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D1 D2 d d1 d2 A1 A2 B
3641.11.C211 WKZ-R64-390x370x(D260+D160)-11C211
390 350 260 160 63 48 40
--- 150 370
1 18,65
3641.12.C211 WKZ-R64-390x370x(D260+D160)-12C211 130 --- 2
18,95
3641.22.C211 WKZ-R64-390x430x(D260+D160)-22C211 161 --- 430 19,45
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
KD
R 0
42018 E
N
WK-P30WK-R64
53www.unilift.pl
KD
R 0
42018 E
N
End clamps
Towing clamps
ĆD2
Ć11
ĆD1
Ć12,2
26
84
LL1
277
106
27
17
A1 54
B
80
25
110
63120
50
80
80 110
A2 A2
B
A1 54
B
27
17
106
277
L
L1
51
ĆD2
ĆD1
200
148
11 22
74
16
A2
B
27
17
106
277
A2
Cable trolleys for I-beam track for round cables
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
One c
able
cla
mp (
A2)
Tw
o c
able
cla
mps
(A1)
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D1 D2 A1 A2 B
3643.11 ZZ-R64-275x370x(D260+D160)-11
275 190 260 160
--- 150 370
1 10,80
3643.12 ZZ-R64-275x370x(D260+D160)-12 130 --- 2
11,15
3643.22 ZZ-R64-275x430x(D260+D160)-22 161 --- 430 12,00
Catalog No. Type Dimensions [mm] Number
of clamps Weight [kg] L L1 D1 D2 A1 A2 B
3642.11 ZK-R64-285x370x(D260+D160)-11
285 190 260 160
--- 150 370
1 10,50
3642.12 ZK-R64-285x370x(D260+D160)-12 130 --- 2
10,95
3642.22 ZK-R64-285x430x(D260+D160)-22 161 --- 430 11,80
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
The flexible profile PRW-01 is helpful to fill gaps in the set of cables (page 54)
54 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
5
Flexible filling profileBasic flexible
pad
Catalog No. Type Weight
[kg]
1075.00 PRW-01 0,1500
Material: thermoplastic elastomer
Flexible filing profile
P rollers with bearingslastic covered
Steel rollers with bearings covered
Material: body - polyamide PA - polypropylene PP (on request) covered rolling bearing - galvanizad steel - stainless steel A2 axles, bolts, nuts - galvanized steel - stainless steel A2
Flexible profile is designed for fill in the free space in a bunch of cables between clamping surfaces made by cable support and part of trolley or end clamp body.The application of flexible profile provides steady pressure on the cables in case of the large difference in cross-section.
Material: body - hardened galvanized steel covered rolling bearing - galvanizad steel bearing cap - galvanized steel axles, bolts, nuts - galvanized steel
Catalog No. Type Dimensions [mm] Weight
[kg] d b M
3100.10 RS-46N 46 16 M10 0,295
3100.20 RS-63N 63 19 M12 0,645
3100.15 RS-46E 46 16 M10 0,295
3100.25 RS-63E 63 19 M12 0,645
Profile is available in lengths that are multiples of 1 meter
M
b
Ćd
o oWorking temperature: -30 C ¸ +80 C
N (in type sign) – rollers for standard I-beam INP acc. DIN 1025-1, PN-EN 10024E (in type sign) – rollers for parallelepiped I-beam IPE acc. DIN 1025-5, PN-EN 10034
o oWorking temperature: -30 C ¸ +80 C (standard)o o -40 C ¸ +80 C (please request)
N (in type sign) – rollers for standard I-beam INP acc. DIN 1025-1, PN-EN 10024E (in type sign) – rollers for parallelepiped I-beam IPE acc. DIN 1025-5, PN-EN 10034
Cylindrical steel rollers with bearingscovered
M
Ćd
b
o oWorking temperature: -30 C ¸ +80 C (standard)o o -40 C ¸ +80 C (please request)
Material: body - hardened galvanized steel covered rolling bearing - galvanizad steel bearing cap - galvanized steel axles, bolts, nuts - galvanized steel
Catalog No. Type Dimensions [mm] Weight
[kg] d b M
3110.10 RSC-63 63 22 M12 0,500
M
b
Ćd
Catalog No. Type Dimensions [mm] Weight
[kg] d b M
3100.00 RTS-38N 38 16 M8 0,060
3100.05 RTS-38E 38 16 M8 0,060
3100.00-N RTS-38N-N 38 16 M8 0,060
3100.05-N RTS-38E-N 38 16 M8 0,060
N - stainless version
55www.unilift.pl
Example
KD
R 0
42018 E
N
LX
Ćdmax.
Ćd
max.
Ćd
max.
a
b
LX
Ćd
max.
a
b
C
Ćd
max.
Ćd
max.
Cable trolleys for I-beam track for round cables
Guiding rollers
Ćd2
Ćd
1
o oWorking temperature: -30 C ¸ +80 C (standard)o o -40 C ¸ +80 C (please request)
o oWorking temperature: -30 C ¸ +80 C (standard)o o -40 C ¸ +80 C (please request)
Catalog No. Type Dimensions [mm] Weight
[kg] d1 d2
3130.10 ZRP-1 40 40 0,410
Catalog No. Type Dimensions [mm] Weight
[kg] d b M
3120.10 RPS-40 40 17 M10 0,214
Assistance rollers (anti-lift)
Material: body - hardened galvanized steel covered rolling bearing - galvanizad steel bearing cap - galvanized steel axles, bolts, nuts - galvanized steel
Material: body - hardened galvanized steel covered rolling bearings - galvanizad steel bearing cap - galvanized steel axles, bolts, nuts - galvanized steel
Clamping frame for round cables
Material: body - aluminum spacers - aluminum - thermoplastic elastomerflexible filing profile axles - galvanized steel bolts, nuts - galvanized steel
Catalog No. Type Dimensions [mm] Weight
[kg] dmax X L a b C
3160.11 UKR-170-1
26
80 170
40 60 20
0,530
3160.12 UKR-225-1 135 225 0,575
3160.13 UKR-255-1 165 255 0,600
3160.14 UKR-290-1 200 290 0,630
3160.15 UKR-305-1 215 305 0,645
Other sizes are possible
Sectional clamping frame for round cables
Material: body - aluminum spacers - aluminum thermoplastic elastomerflexible filing profile - axles - galvanized steel bolts, nuts - galvanized steel
Catalog No. Type Dimensions [mm] Weight
[kg] dmax X L a b C
3162.01 UKR-270-2
26
150 270
40 60 20
0,600
3162.02 UKR-320-2 200 320 0,640
3162.03 UKR-380-2 260 380 0,695
3162.04 UKR-440-2 320 440 0,750
3162.05 UKR-520-2 400 520 0,810
Other sizes are possible.
M
bĆ
d
Catalog No. Type Diameter [mm]
cord PVC insulation
3000.10B CLS-4/6-L*) 4 6
3000.20B CLS-6/8-L*) 6 8
Cable trolleys for I-beam track for round cables
Catalog No. Type Y
[mm]
Diameter [mm]
cord PVC insulation
3000.10A CLS-4/6-S-L*) 27 4 6
3000.20A CLS-6/8-S-L*) 35 6 8
56 www.unilift.pl
KD
F 0
42018 E
N
PVC covered steel rope ties with shackle
Material: rope - galvanized steel PVC covered rope thimble - stainless steel AISI 316 shackle - stainless steel AISI 316
Material: rope - galvanized steel PVC covered rope thimble - stainless steel AISI 316 shackle - stainless steel AISI 316
*) – Add length [mm] to the catalog number L
*) – Add length [mm] to the catalog number L
PVC covered steel rope ties without shackle
A - with shackle
B - without shackle
A Ć4/Ć6 mm steel rope tie weight = 0,084 [kg] × [m] + 0,064 [kg]L
Ć6/Ć8 mm steel rope tie weight = 0,168 [kg] × [m] + 0,154 [kg]LA
Ć4/Ć6 mm PVC shielded steel rope tie weight = 0,084 [kg] × [m] + 0,010 [kg]LB
Ć6/Ć8 mm PVC shielded steel rope tie weight = 0,168 [kg] × [m] + 0,014 [kg]LB
57www.unilift.pl
KD
R 0
42018 E
NCable trolleys for I-beam track for round cables
Strengthened steel cable supports
Catalog No. Type Dimensions [mm] Weight
[kg] D A B
1082.03 D160x175
175
135 175 0,915
1082.04 D160x206 161 206 1,040
1082.05 D160x240 195 240 1,220
1082.06 D200x175
200
135 175 1,200
1082.07 D200x206 161 206 1,340
1082.08 D200x240 195 240 1,500
Material: galvanized steel
Flanged steel cable supports
Catalog No. Type Dimensions [mm] Weight
[kg] D A3 B1
1084.01 D160x182 160
135 182 0,760
1084.02 D160x212 167 212 0,930
1084.03 D200x182
260
134 182 1,370
1084.04 D200x212 165 212 1,600
1084.05 D200x252 203 252 1,870
Material: dip galvanized steel
Catalog No. Type Dimensions [mm] Weight
[kg] D A B
1083.01 D260x216 260
161 216 1,310
1083.02 D260x268 213 268 1,790
Flanged steel cable supports (for cable trolleys WK-R62, WK-R64)
Material: dip galvanized steel
A
B
ĆD
A3
B1ĆD
Bumper ZG-02
Material: - rubber EPDM
12,5
Ć26
ExampleCatalog No. Type
Weight [kg]
1080.00 ZG-02 0,01
ĆD
A
B
Two steel cable supports with a flange are screwed on both sides to the body of the cable trolley.
58 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
Catalog No. Type Weight
[kg]
Catalog No. Type
1041.00 MPK 0,045 1041.00-N MPK-N
N - stainless version
Mount with ball joint MPK
Material: body - polyamide PA bolts, nuts - galvanized steel - stainless steel A2
12
17
58
Maximum holder set load (galvanized steel): 10 kg
Maximum holder set load (stainless steel): 6 kg
o oWorking temperature: -20 C to +50 C
Bumper ZG-03
Material: rubber EPDM
Catalog No. Type Weight
[kg]
1080.40 ZG-03 0,030
Ć10
Ć5
25
20
48
25
17
Example
Assembly and installation of cable festoon - example
Cable festoon pre - assembly by UNILIFT:· forming a wiring harness with flat cables· placing a wiring harness on cable trolleys· placing a complete festoon with trolleys on a support structure
Trucking pre-assembled festoon to the installation location indicated by the Customer
Internal transport to the destination track Cable festoon mounted on a gantry crane
59www.unilift.pl
KD
R 0
42018 E
NCable trolleys for I-beam track for round cables
Cables for crane industry – general information
UNILIFT has got a wide offer of festoon cables made by leading producers. Below is the list of typical cables. These cables are mainly applied in: festoon systems, cable reels, energy guiding chains, etc.
Festoon systems consist flat cables characterized by flexibility and very low curve radius. They're able to bundled – what gives reduction of festoon's size.Here are the main types of flat cables (insulation PVC and rubber, shielded or unshielded):
- H05VVH6-F - H07VVH6-F - YFLY, KYFLY - YCFLY, YFCLY, KYCFLY, KYFLCY (EMV) - NGFLGOU UL - M(StD)HOU UL (EMC) - LOSH
Festoon systems consist round cables characterized by flexibility and very low curve radius. Here are the main types of flat cables (insulation PUR and rubber, shielded or unshielded):
- FESTOONFLEX PUR-HF - FESTOONFLEX C-PUR-HF - KAWEFLEX PUR-HF - KAWEFLEX C-PUR-HF - H07RN-F
Festoon systems consist round cables characterized by flexibility and very low curve radius. Here are the main types of flat cables
(insulation PUR and rubber, shielded or unshielded):
- TROMMELFLEX PUR-HF - TROMMELFLEX-HD SPECIAL - TROMMELFLEX KSM-S (N)SHTOU-J
For energy guiding chains the most commonly used cables are:
- FESTOONFLEX PUR-HF - FESTOONFLEX C-PUR-HF - TROMMELFLEX KSM-S (N)SHTOU-J - STN - STCN (EMV)
Cable for connect the control stations with crane or conveyor devices, hoists, etc. equipped with two integral steel strings:
- FYMYTW - KASTER
Cable glands – general information
UNILIFT has to offer a wide assortment of cable glands for cables pointed above.Cable glands types: - plastic PG and metric for flat and round cables - nickel plated brass PG and metric for flat cables, - special glands, - universal glands
More information is contained in our catalog: „Electrical cables for cranes, elevators and conveyor systems”.
Please inquire defining the type, number of wires, conductor cross-section and the required amount in meters.We will send you an offer immediately.
60 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
FkW = 2źh źGk [kg]
Lw = ĆD+2źdmax + 15 [mm]
c + e ł 15
Power circuitcable
Power circuitcable
The largestdiameter cable
A
Lw
ec
ĆD
Ćd
Design tips
1. Cable arrangement on cable support
2. Cable trolleys selection
· Approximate weight of cables for one trolley:
· Length and width of cable trolleys for round cables:
Gk = weight of 1 meter of cable bunch [kg/m]h = cable loop height [m]
Lw - approximate cable length [mm]
dmax - cable diameter [mm]
ĆD - cable support diameter [mm]
3. Cable length addition coefficient in festoon system
Cable length in festoon system (Look: page 5)
For calculation of festoon's cable length coefficient “f” should be considered. Coefficient value depends on working conditions, trolleys speed,height of cable bunch, track shape, etc
L = (s + m)źf [m]
1,25f
1,20
1,15
1,10
1,00
Vj = do 30 [m/min]
0,5
1,0
2,0
3,0
4,0 h [m]
1,25f
1,20
1,15
1,10
1,00
Vj = 31-40 [m/min]
0,5
1,0
2,0
3,0
4,0 h [m]
1,25f
1,20
1,15
1,10
1,00
Vj = 41-50 [m/min]
0,5
1,0
2,0
3,0
4,0 h [m]
1,25f
1,20
1,15
1,10
1,00
Vj = 51-63 [m/min]
0,5
1,0
2,0
3,0
4,0 h [m]
1,25f
1,20
1,15
1,10
1,00
Vj = 64-80 [m/min]
0,5
1,0
2,0
3,0
4,0 h [m]
1,25f
1,20
1,15
1,10
1,00
Vj = 81-100 [m/min]
0,5
1,0
2,0
3,0
4,0 h [m]
L - approximate cable length [m]s - towing trolley route length [m]
m - trolleys storage area length [m]
f - cable length addition coefficient
www.unilift.pl
KD
R 0
42018 E
N
61
Cable trolleys for I-beam track for round cables
Assembly and operation line of I – beam power supply
I – beam setup guidelines
1. I-beam should be mounted parallel to the mobile device runway at such a distance from him that even when cables are rocking (eg. due to the wind) collision of moving parts and cables with fixed elements of the structure was not possible 2. Size of the I - beam and its supporting structure must be selected according to the applied load, taking into account other relevant conditions. 3. Installation of I – beam must be carried out very carefully and thoroughly, paying particular attention to all connections of the profile sections, which must be equal to - welds on these joints must be flush with the surface of the lower shelf of the beam, after which cable trolleys are rolling on. 4. In case of application of cable trolleys with additional assistance rollers, it should be aligned with these surfaces of the profile, after which the assistance rollers are rolling.
Cable trolleys
All cable trolleys types are completely mounted by UNILIFT. Supply line elements: cable trolleys, towing trolley and end clamp should be placed on the track in the following order: 1. Towing trolley - from the powered unit . 2. Cable trolleys – between towing trolley and end clamp. 3. End clamp – fastened to lower shelf of the I - beam.
Cables
Wires should be placed and tightened on cable supports in a way that prevents bursting strands and isolation if necessary using additional relief ties. Cable placing rules are shown in Unilift catalogs. Overhang between cable trolleys should be evenly distributed and only if necessary can be varied.
Wiring harness insulated clamps
At each lower top of the wiring loop must be installed properly fitted clamp insulated conductors, wherein: - overhang up to 2 m - 1 clamp, - overhang over 2 m - 2 clamps.Insulated clamps should be installed on the fattest cables without the possibility of slippage. Other, thinner wires should be placed in the clamp with the possibility to freely move
Relief rope ties
If necessary, use rope ties to relieve cables, mounting it between cable trolleys and end clamp. Ties should be sufficiently shorter than the maximum distance between the trolleys. In case of possibility of hard dynamic impact, in order to protect the relief ties and other fixing elements, an additional flexible ties should be applied.
Festoon pre-assembly
UNILIFT can provide a pre-assembled festoon on a special support structure with the appropriate I - beam. During the installation of the festoon cable on the device, observe the safety rules. Installation should be carried out in such a manner that the individual moving the trolleys with bundles of cables does not cause any damage
Trolleys test drive
Check the correctness of festoon's trolleys driving over the entire length of the track and especially the area of the beam connections.
Inspection and maintenance of power lines
Inspection of all elements of the supply line must be carried out in periods of about 3 months. Inspection range: 1. Trolley's rollers checkout: - check the roller wear - check the condition of bolted joints. 2. Check the cable fixing at all trolleys and clamps. 3. Check the wiring harness insulated clamps at each lower top of the wiring loop with bolted joints 4. Check the condition of other bolted joints. 5. Check the condition of rope ties. 6. Check the condition of cables.
62 www.unilift.pl
KD
R 0
42018 E
N
Cable trolleys for I-beam track for round cables
Type:
Trolley speed: m/min
Operating time: hours/day
Towing trolleys (clamp) route lenght: S = m
Permissible trolleys storage area length: m = m
Permissible height of cable loop: H= m
Cable length from towing trolley to actuator contact box: Lwkz = m
Cable length from end clamp to crane contact box: Lzk = m
Maximum trolley width: B = mm
I-beam type:
Towing trolley: yes , no
bridge crane , gantry , other
2Trolley acceleration: m/s
Crane data:
I-beam power supply system selection
Towing clamp: yes , no
Cable festoon withtowing trolley
Cable festoon with towing (mobile) clamp
Towing cable trolley
End clamp
Cable trolleyI-beam
Clamping frame
Stationary terminal box
Terminal box in the mobile
receiver
md
m
a
x
BView „x”
HhLwkz
10
0 m
m
Lzk
10
0 m
m
Stationary terminal
box
Terminal box in the mobile
receiver
Clampingframe
Steel rope ties
Towing clamp Cable trolleyI-beam End clamp
s m
a md
x
Lzk
h H
Lwkz
B
View „x”
Cable trolleys for I-beam track for round cables
63www.unilift.pl
KD
R 0
42018 E
N
Operation conditions
Localization: indoor , outdoor
Working environment: normal , dusty , (dust level: weak- , average- , high- )
maritime climate , tropical countries , subtropical countries ,
chemically aggressive: yes , no ,
what kind: , level:
o oTemperature: C min. , C max. , Humidity %
Festoon’s cable properties (Please carefully fill in the table)
Special construction / accessories
Wind protection: yes , no Ties between trolleys: yes , no
Cable holders: yes , no Cable festoon pre-assembly by UNILIFT: yes , no
Contact data:
Additional data:
Permissible wind speed: m/s
Include cable delivery? yes , no ,
Company:
Address:
Contact person: office:
Phone number: e-mail:
Fla
t
Round
PU
R
Rubber
Shielded
cable
Oth
er
PV
C
Diameter dof a round cable [mm]
Flat cablecross section [mm x mm]Number
of cables
Icabledimensione.g. 4G4, 12x1,5
Length [m]
Cable type
A
b
Ćd