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transcript
EASTMAN KODAK COMPANY, 2005 HEALTH GROUP
ConfidentialRestricted
Information
{Adjust/Replace}{Production}{Health Group}{ExternalAndInternal} Publication No. 8F162115JUL05
ADJUSTMENTS AND REPLACEMENTSfor the
Kodak DryView 8900 LASER IMAGER RELEASE 3Service Code: 4878
ImportantQualified service personnel must do these procedures.
H199_0500AC
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PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Eastman Kodak Company prior to publication.No patent license is granted by this information.Eastman Kodak Company reserves the right to change this information without notice, and makes no warranty, express or implied, with respect to this information. Kodak shall not be liable for any loss or damage, including consequential or special damages, resulting from any use of this information, even if loss or damage is caused by Kodaks negligence or other fault.
This equipment includes parts and assemblies sensitive to damage from electrostaticdischarge. Use caution to prevent damage during all service procedures.
Description PageTable of Contents
Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5PROCESSOR - Temperature of DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5PROCESSOR - BRUSHES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10PROCESSOR - PHOTODETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12PROCESSOR - DIVERTER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15IMAGING AY - ENCODER READHEAD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17IMAGING AY - MAGNET WAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26IMAGING AY - Index Delay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28IMAGING AY - Film Skew . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32+5 V DC POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37LOCAL PANEL - Calibration of the TOUCH SCREEN. . . . . . . . . . . . . . . . . . . . . 39FILM FEED ROLLER DRIVE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Replacements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44DICOM RASTER ENGINE (DRE) COMPUTER and COVER. . . . . . . . . . . . . . . . . 44DRE COMPUTER - HARD DRIVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46DRE COMPUTER - DVD DRIVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47DRE COMPUTER - POWER SUPPLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49DRE COMPUTER - FANS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51EXPOSURE BRIDGE AY (EBA) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52ROLLBACK MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55ROLLBACK CARTRIDGE PRESENCE SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . 57ROLLBACK HOME SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58ROLLBACK OPEN SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59ROLLBACK MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60ROLLBACK ROLLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62RF TAG ANTENNA BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
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RF TAG READER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65PICKUP AND FEED MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66FILM FEED ROLLER DRIVE AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68FILM FEED HEEL AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69HEEL PADS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71FEED ROLLER OPEN SENSOR and FILM AT FEED SENSOR . . . . . . . . . . . . . 73PICKUP HOME SENSOR and CUPS ENGAGED SENSOR . . . . . . . . . . . . . . . . . 74FILM OUT SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75FEED ROLLER CLOSE MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76FILM FEED DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78FILM FEED MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79PICKUP MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80VACUUM VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82VACUUM PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83SUCTION CUPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85CARTRIDGE CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86VERTICAL TRANSPORT MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88FILM AT PROCESSOR SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90VERTICAL TRANSPORT UP and DOWN MOTORS . . . . . . . . . . . . . . . . . . . . . . . 91VERTICAL TRANSPORT BELTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92PROCESSOR - ENTRANCE GUIDE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94PROCESSOR - ENTRANCE GUIDE FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95PROCESSOR - VERTICAL DRUM GUIDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96PROCESSOR - DRUM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97PROCESSOR - DRUM DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100PROCESSOR - MOTOR DRIVE BELT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101PROCESSOR - COOLING FAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102PROCESSOR - UPPER FAZ TRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103PROCESSOR - LOWER FAZ TRAP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104PROCESSOR - DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105PROCESSOR - BRUSH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105PROCESSOR - PHOTODETECTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108PROCESSOR CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110DENSITOMETER LIGHT SOURCE BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 111FILM AT DENSITOMETER SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113DENSITOMETER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 114SORTER TRAYS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116TURNAROUND AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117EXIT PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118SORTER AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119SORTER - DRIVE SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121SORTER - STEPPER DRIVE MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123
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SORTER - TORQUE ACTUATORS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125SORTER - EMITTER BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127SORTER - DETECTOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128SORTER CONTROL BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 129IMAGING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 131PLATEN FILM TRANSPORT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 133PLATEN SWEEP MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135PLATEN FEED MOTOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136PLATEN LOAD MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137PLATEN CENTERING MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138PLATEN FILM CENTERING AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139PLATEN LOAD HOME SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143FILM AT PLATEN SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144PLATEN CENTERING HOME SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145PLATEN SWEEP HOME SENSOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146START OF PAGE SENSOR BOARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 147TRANSLATION HOME and TRANSLATION LIMIT SENSORS. . . . . . . . . . . . . . . 148MAGNET WAY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149OPTICS ELECTRONICS AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150OPTICS AND CARRIAGE AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153POWER MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157BACK DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159ELECTRONICS PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161DRAWER PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162SIDE PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163DRAWER LATCH AY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164DOOR LATCH AY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166LOCAL PANEL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169DUCT FILTER DOOR. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Additional Service Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Making a Configuration Backup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171Restoring Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Upgrading the DRE with a New Version of the System Software - Ghosting 174Upgrading the Software Applications for the MCS MASTER CPU BOARD and the
MICRO BOARDS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178Upgrading the Microcontroller Application when a New MICRO BOARD is
Installed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184Publication History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
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Section 1: AdjustmentsPROCESSOR - Temperature of DRUMAdjustment Specification
Prerequisites:None
To Check:
ImportantThe TEMPERATURE METER AND PROBE must receive calibration together once a year.
1. Send the METER, PROBE, and a CALIBRATION FORM to:National Calibration and Testing Laboratories5960 Madison Avenue WestMinneapolis, MN 55427The calibration time is approximately one week.
Purpose: To set the correct temperature for the DRUM.Specification: The temperature is between 123.6 - 124.4C (254.5 - 256F).Special Tools: TEMPERATURE METER AND PROBE TL-5574
BLOCK for PROBE 78-8064-5583-4 LAPTOP COMPUTER with Microsoft INTERNET EXPLORER
5.5 or higher SERVICE TOOL CROSSOVER CABLE TL-5568
ADJUSTMENTS AND REPLACEMENTS Adjustments15JUL058F1621Page
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1 Energize the IMAGER.2 Allow the equipment to reach the
Ready mode.3 Prepare the METER.
a Install the BLOCK on the PROBE 137 mm (5 3/8 in.) from the PROBE SENSOR.
b Clean the PROBE with alcohol.c Set the METER to display in C.
4 Set the SERVICE SWITCH in the service position.
F C
METER
BLOCK
PROBE SENSORPROBE
137 mm (5 3/8 in.)
H199_1525GA
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5 Release the front and back LATCHES.
CautionThe DRUM and ROLLERS are hot.
6 Lift the COVER.7 Insert the PROBE at the center of the
DRUM.
NoteThe METER must be at room temperature during the check.
8 Lower the COVER.9 Close the front and back LATCHES.
10 Pull on the PROBE to check that the PROBE SENSOR is directly under a ROLLER.
11 Allow the indication on the METER to be stable.
12 Record the temperature.13 Release the LATCHES.14 Lift the COVER.15 Move the PROBE to the back of the DRUM.16 Lower the COVER.17 Close the front LATCH.18 Do steps Step 10 through Step 12 again.19 Release the front LATCH.20 Lift the COVER.
ROLLERS
centerback
back LATCH
PROBE
DRUM
front
front LATCH
to METER
COVER
PROBE SENSOR
H199_1526GA
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21 Move the PROBE to the front of the DRUM.22 Lower the COVER.23 Close the back LATCH.24 Do Step 10 through Step 12 again.25 Check that all 3 temperatures are 123.6 - 124.4C (254.5 - 256F).To Adjust:
1 Open the LOWER RIGHT FRONT DOOR.
2 Connect the LAPTOP COMPUTER to the RJ-45 CONNECTOR at the front of the IMAGER.
NoteThe CONNECTOR is located below the AIR FILTER COVER.
3 Energize the LAPTOP COMPUTER.4 Connect the SERVICE TOOL through
SecureLink.5 From the Service menu, select
Configuration>MCS>Processor.H199_0734ACH199_0734ACB
RJ-45 CONNECTOR
AIR FILTER COVER
FRONT DOORLOWER RIGHT
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6 Click [Modify].7 In the Measured Temperature windows, type the 3 measured temperatures.
ImportantThe Current offsets windows indicate the offsets between the Current Temperature value in the PROCESSOR MICRO and the Measured Temperature value.
8 Click [Save].9 Close the Processor Temperature Configuration window.
10 Allow approximately 10 minutes for the temperatures to be stable.11 Check that all 3 temperatures are 123.6 - 124.4C (254.5 - 256F).Postrequisites:None
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PROCESSOR - BRUSHESAdjustment Specification
Prerequisites:None
To Check:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Remove:
3 SCREWS top and bottom COVERS
4 Check: 5 BRUSHES are aligned vertically with the 5 SLIP RINGS. Surface of each BRUSH touches the surface of the adjacent SLIP RING.
Purpose: To align the BRUSHES with the SLIP RINGS.Specification: The 5 BRUSHES are aligned vertically with the 5 SLIP
RINGS. The surface of each BRUSH touches the surface of the
adjacent SLIP RING.Special Tools: None
top COVER
bottom COVER
BRUSHES
3 SCREWS
SLIP RINGS
H199_1527AA
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To Adjust:1 Loosen the 2 SCREWS.2 Align the BRUSHES vertically with the
SLIP RINGS.3 Manually rotate the DRUM backward
and forward to seat the SLIP RINGS horizontally on the curved surfaces of the BRUSHES.
4 Tighten the 2 SCREWS.5 Check:
5 BRUSHES are aligned vertically with the 5 SLIP RINGS.
Surface of each BRUSH touches the surface of the adjacent SLIP RING.
Postrequisites:1 If the power wires to the BRUSH are disconnected and connected before this adjustment,
check the circuits with the SERVICE TOOL. Select Diagnostics>MCS>General>Heater Wiring. See DIAGNOSTICS 8E5983:
BRUSH DRUMSLIP RING
2 SCREWSH199_1528GA
Section ProcedureUsing the Diagnostics PROCESSOR HEATER Wiring
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PROCESSOR - PHOTODETECTORAdjustment Specification
Prerequisites: None
To Check:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Remove:
3 SCREWS top and bottom COVERS
Purpose: To align the horizontal and vertical position of the PHOTODETECTOR with the LEDs on the ROTATING PROCESSOR BOARD (RPB).
Specification: The HOLDER is 10 mm (0.39 in.) from the surface of the RPB.
The distance between the bottom of the HOLDER and the bottom of the BRACKET is 46 mm (1.8 in.).
Special Tools: METRIC RULER with mm increments
top COVER
bottom COVER
3 SCREWS
H199_1529AA
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4 Use a METRIC RULER to check that the distance between the front surface of the HOLDER and the RPB is 10 mm (0.39 in.).
5 Check that the distance between the bottom of the HOLDER and the bottom of the BRACKET is 46 mm (1.8 in.).
To Adjust:1 Adjust the distance between the
HOLDER and the RPB.a Loosen the SCREW on the bottom
of the BRACKET.b Move the BRACKET forward or
backward to set the distance between the HOLDER and the RPB to 10 mm (0.39 in.).
c Tighten the SCREW.
H199_1530AA
RPB10 mm(0.39 in.)
HOLDER
BRACKET
46 mm(1.8 in.)
H199_1531AA
RPB
SCREWBRACKET
2 SCREWS
HOLDER
10 mm(0.39 in.)
46 mm(1.8 in.)
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2 Adjust the position of the HOLDER vertically.a Loosen the 2 SCREWS.b Align the HOLDER vertically until the distance between the bottom of the HOLDER
and BRACKET is 46 mm (1.8 in.).c Tighten the 2 SCREWS.
Postrequisites:None
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PROCESSOR - DIVERTER AYAdjustment Specification
Prerequisites: None
To Check:1 Remove the UPPER FAZ TRAP. See
PROCESSOR - UPPER FAZ TRAP.2 Check that the SCREW at each end of
the DIVERTER is at the bottom of the SLOT.
Purpose: To adjust the position of the DIVERTER AY with the position of the DRUM.
Specification: The 2 SCREWS for the DIVERTER AY is at the bottom of the SLOTS.
Special Tools: None
H199_0745GC
DIVERTER AY
SLOT
SCREW
DIVERTER
H199_0745GCA
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1 Loosen the 2 SCREWS.2 Move the DIVERTER up until the 2
SCREWS are at the bottom of the 2 SLOTS.
3 Tighten the 2 SCREWS.
Postrequisites:None
H199_0745GCH199_0745GCB
DIVERTER
2 SCREWS
2 SLOTS
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IMAGING AY - ENCODER READHEADAdjustment Specification
Prerequisites: None
To Check:
Checking with the SERVICE TOOL1 Connect the LAPTOP COMPUTER to the IMAGER with a CROSSOVER CABLE.2 Set the SERVICE SWITCH in the service position.3 Use SecureLink and the Service WebLink to open the SERVICE TOOL. 4 Select Diagnostics>MCS>Optics.5 On the MCS Optics Diagnostics screen, select Test Readhead Alignment.
Purpose: To align the ENCODER READHEAD with the ENCODER SCALE.
Specification: In the SERVICE TOOL, the outputs of the READHEAD is 700 - 1800 mV. The high end of this specification is recommended.
On the VOLTMETER, the output of the READHEAD is 270 - 655 mV. The high end of this specification is recommended.
Special Tools: LAPTOP COMPUTER with Microsoft INTERNET EXPLORER 5.5 or higher
SERVICE TOOL CROSSOVER CABLE TL-5568 READHEAD ALIGNMENT TOOL TL-5715 READHEAD SETTING SHIM with ADAPTER TL-5711 VOLTMETER
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6 Click [Run].Note
The test runs for approximately 80 seconds then displays Status and a summary. A Status of Pass indicates only that the test has completed and has no relationship to the feedback values.
7 Check that the 4 measured outputs of the READHEAD is 700 - 1800 mV. The high end of this specification is recommended.
Note The LINEAR MOTOR CONTROLLER BOARD does not operate approximately below 450
mV and above 2000 mV. The READHEAD values decrease approximately 100 mV peak-to-peak from temperature
conditions. Debris on the ENCODER SCALE drops the values of the feedback.
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Checking with the VOLTMETER1 De-energize the IMAGER. Touch:
power icon [Shut Down]
2 Extend the IMAGING AY.
3 Position the CARRIAGE between the left and right side of the RAILS.4 Disconnect the READHEAD CABLE from J104 on the LINEAR MOTOR CONTROLLER
BOARD.5 Connect:
READHEAD CABLE to the READHEAD ALIGNMENT TOOL READHEAD ALIGNMENT TOOL into a 120 V AC OUTLET with the ADAPTER
NoteIf 120 V AC wall power is not available, the READHEAD ALIGNMENT TOOL can operate from internal BATTERIES.
VOLTMETER
LINEAR MOTORCONTROLLER BOARD
J104CARRIAGE
POWERSWITCH
READHEADALIGNMENT TOOLwith ADAPTER
READHEADCABLE
H199_1509BA
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6 Set the POWER SWITCH on the READHEAD ALIGNMENT TOOL to ON.7 Connect a VOLTMETER to the READHEAD ALIGNMENT TOOL.
ImportantThe CARRIAGE must be in motion to actuate the READHEAD.
8 Slowly move the CARRIAGE forward and backward the full length of the RAILS.
NoteIf the room lights are down, you will be able to see the light from the LED in the READHEAD. A green LED indicates that the READHEAD has an output that is close to normal, but might or might not be within specification. A red LED indicates a weak output.
9 With the CARRIAGE in motion, observe the VOLTMETER.
READHEADALIGHNMENT TOOL
AC POWER
VOLTMETER
CARRIAGE
READHEAD
RAILS
H199_1532BA
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10 Record the minimum and maximum voltages for reference. The specification for the output of the READHEAD is 270 - 655 mV. The high end of this specification is recommended.
NoteBecause the indication on the VOLTMETER is a ground-to-peak reading for the Kodak REMOTE MANAGEMENT SERVICES, the reading will be lower than the indications from the SERVICE TOOL. The SERVICE TOOL displays peak-to-peak mV AC.
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To Adjust:Aligning the READHEAD on the ROLL AXIS
ImportantThis procedure applies only if the 2 SCREWS for the RAIL with the ENCODER SCALE include SPHERICAL WASHERS. With no SPHERICAL WASHERS, you must skip this procedure and advance to Adjusting the Offset Gap and Aligning the READHEAD on the PITCH AXIS.
1 Loosen the 2 SCREWS that fasten the RAIL to allow rotation of the RAIL.
ImportantThe output of the READHEAD is changed by small motions.
2 With the CARRIAGE in motion:a Slowly rotate the RAIL to obtain an
output from the VOLTMETER that is 270 - 655 mV. The high end of this specification is recommended.
b Adjust until the output remains at the high end of this specification, if possible, for the full length of the RAILS forward and backward.
3 Tighten the 2 SCREWS.
H199_1533AA
2 SCREWSSPHERICALWASHERS
CARRIAGEREADHEAD
RAIL
ENCODERSCALE
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4 Does the output remain within the value identified in the Specification?
Adjusting the Offset Gap and Aligning the READHEAD on the PITCH AXIS1 Remove the OPTICS ELECTRONICS
AY. 2 Loosen the Offset/Pitch SCREWS.
Yes NoNo other adjustment is necessary. a. Remove the SPHERICAL WASHERS and
tighten the 2 SCREWS on the ends of the RAIL in order to align the RAIL with the ENCODER SCALE.
b. Advance to Adjusting the Offset Gap and Aligning the READHEAD on the PITCH AXIS.
OPTICSELECTRONICS AY
READHEADBRACKET
"Offset/Pitch"SCREWS
H199_1510AA
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3 Insert the READHEAD SETTING SHIM between the READHEAD and the ENCODER SCALE.
NoteIf your hands are large, you might have to remove the PLATEN FILM TRANSPORT to do this adjustment.
4 Position the top of the READHEAD SETTING SHIM approximately level with the top of the ENCODER SCALE.
ImportantThe output of the READHEAD is changed by small changes in position of the READHEAD.
5 Press the READHEAD against the SETTING SHIM.
6 Apply pressure on both ends of the READHEAD BRACKET to align the READHEAD with the ENCODER SCALE.
7 At the same time, apply pressure on the CARRIAGE to keep the 2 VEE-BEARINGS seated on the RAILS
8 Tighten the Offset/Pitch SCREWS, checking that the READHEAD does not move.9 Remove the SETTING SHIM.
CARRIAGE READHEAD
READHEADBRACKET
READHEADSETTINGSSHIM
ENCODERSCALE
RAIL
READHEADBRACKET
RAIL
"Offset/Pitch" SCREWS
Side View
End VIew
2 VEEBEARINGS
"Offset/Pitch" SCREWS
H199_1534CA
2 VEEBEARINGS
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10 If the SPHERICAL WASHERS were removed in Step 4, install the WASHERS and do the Aligning the READHEAD on the ROLL AXIS.
11 Do Checking with the VOLTMETER: If the minimum and maximum are within 270 - 655 mV, advance to Step 12. If the minimum output is below 270 - 655 mV:
Again Adjusting the Offset Gap and Aligning the READHEAD on the PITCH AXIS to reach the recommended values.
If after some adjustments, you cannot reach the recommended values, adjust Pitch to the highest output possible, then do the Roll adjustment if necessary.
NoteIf after some Roll and Pitch adjustments, the READHEAD output is not within the values of the Specification, the READHEAD is malfunctioning.
12 Disconnect: VOLTMETER READHEAD ALIGNMENT TOOL
13 Install: OPTICS ELECTRONICS AY IMAGING AY
14 Do Checking with the SERVICE TOOL.
Postrequisites:None
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IMAGING AY - MAGNET WAYAdjustment Specification
Prerequisites: None
To Check:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
2 Extend the IMAGING AY.3 Check that the 4 SCREWS are tight.4 Move the CARRIAGE to the front of the
IMAGING AY.5 Insert the 2 FORCER SPACERS into
the MAGNET WAY between the top of the LINEAR TRANSLATION MOTOR and the 2 MAGNETS.
6 If the FORCER SPACERS do not set correctly, do the adjustment.
7 Move the CARRIAGE to the back of the IMAGING AY.
8 Do Step 5 through Step 6 again.
Purpose: To align the MAGNET WAY with the LINEAR TRANSLATION MOTOR.
Specification: The LINEAR TRANSLATION MOTOR moves freely from end to end in the MAGNET WAY.
Special Tools: 2 FORCER SPACERS TL-5710
0.6 mm (0.0256 in.)minimum
2 FORCER SPACERS
2 MAGNETS
MAGNET WAY
LINEAR TRANSLATIONMOTOR
4 SCREWS
IMAGINGAY
Front
Back
MAGNET WAY
CARRIAGE
H199_1535GA
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9 Check that the LINEAR TRANSLATION MOTOR moves freely from end to end in the MAGNET WAY.
To Adjust:1 Partially loosen the 4 SCREWS.2 Move the CARRIAGE to the front.3 Insert the 2 FORCER SPACERS into
the MAGNET WAY between the top of the LINEAR TRANSLATION MOTOR and the 2 MAGNETS.
4 Loosely tighten the front SCREWS.5 Move the CARRIAGE to the back.6 Insert the FORCER SPACERS. See
Step 3.7 Loosely tighten the back 2 SCREWS.8 Move the CARRIAGE to the front.9 Insert the FORCER SPACERS.
10 Fully tighten the front 2 SCREWS.11 Move the CARRIAGE to the back.12 Insert the 2 FORCER SPACERS.
13 Fully tighten the back SCREWS.14 Move the CARRIAGE fully forward and backward until the LINEAR TRANSLATION
MOTOR moves freely from end to end on the MAGNET WAY.
Postrequisites:None
0.6 mm (0.0256 in.)minimum
2 FORCER SPACERS
2 MAGNETS
MAGNET WAY
LINEAR TRANSLATIONMOTOR
4 SCREWS
IMAGINGAY
Front
Back
MAGNET WAY
CARRIAGE
H199_1535GA
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IMAGING AY - Index DelayAdjustment Specification
Prerequisites: None
To Check:1 Connect the LAPTOP COMPUTER to the IMAGER with the CROSSOVER CABLE.2 Use SecureLink and the Service WebLink to open the SERVICE TOOL.
3 Select Configuration>MCS>Optics.4 Click [Test Print] to run a Ball test print.
Purpose: To adjust Start of Page timing after a SPINNER MOTOR replacement.
Specification: A 0.5 mm (0.02 in.) gray area is on the leading edge of the film.Special Tools: LAPTOP COMPUTER with Microsoft INTERNET EXPLORER
V 5.5 or higher SERVICE TOOL CROSSOVER CABLE TL5568
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5 Check that the gray area on the leading edge is 0.5 mm (0.02 in.), with no transparent area appearing.
Note If no gray or transparent area appears, scanning started before the laser beam hit the film. If the area is too large, and both gray and transparent areas are visible, the image will
extend beyond the other end of the film.
scan directionscan direction
index delay too small index delay too large
Leadingedge ofFILM inIMAGER
start of page start of page
0.5 mm(0.02 in.) wide gray areaH199_1511BA
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To Adjust:
1 Observe the number of pixels displayed in the Index Delay (pixels) window.Note
This number indicates the number of pixels set to obtain the gray area: If the gray area on the test print is too narrow, the number of pixels must be increased. If the area is too wide, the number of pixels must be decreased.
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2 To:
Postrequisites:None
Decrease the area on the test print, do: Increase the area on the test print, do:a. On the test print, measure the width of
the gray area in mm.b. Multiply the measured distance by 25
to obtain the pixel width of the area. 25 pixels equals 1 mm (0.04 in.).
c. Subtract the measured pixel width from the displayed Index Delay (pixels) number in the window.
d. Click [Modify].e. Type the number determined in Step c
into the window.f. Click [Save].
NoteIf the index delay is too small, it might not be visible on the film. You will have to increase it by increments until it is visible.
a. Click [Modify] and increase the number in the Index Delay (pixels) window by 50. This will increase the gray area by 2 mm (0.08 in.).
b. Click [Save].c. Click [Test Print] and check the index delay
area again.d. Do Step a through Step c until a 0.5 mm
(0.02 in.) gray area appears on the leading edge of the film.
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IMAGING AY - Film SkewAdjustment Specification
Prerequisites: None
To Check:1 Run a SMPTE test print.2 Check that the image skew on the
leading edge of the film is no more than 1 mm (0.038 in.).
Purpose: To adjust the position of the right CENTERING FINGER to prevent image skew on the film.
Specification: Image skew on the leading edge of the film is no more than 1 mm (0.038 in.).
When film is moved to the center of the PLATEN: both CENTERING FINGERS touch the film all 5 PLATEN FINGERS touch the film
Special Tools: None
image skew
H
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3 De-energize the IMAGER. Touch: power icon [Shut Down]
CautionDangerous Voltage
4 Extend the IMAGING AY.5 Rotate the large GEAR to move the REGISTRATION BAR to the front position.6 Lift one of the 5 FINGER CARRIAGES on the back of the PLATEN TRANSPORT to
allow film to move through the PLATEN TRANSPORT.
PLATEN TRANSPORT
ROLLERKNOB
GEAR bottom ROLLERS
REGISTRATIONBAR
front
5 FINGERCARRIAGESH199_1536BA
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7 Use the ROLLER KNOB to load a sheet of 14 x 17 in. film into the PLATEN TRANSPORT.
8 Rotate the ROLLER KNOB until the film is below the bottom ROLLERS.
9 Press down on one of the 5 FINGER CARRIAGES to allow the PLATEN FINGERS to engage the film.
10 Use a FLASHLIGHT to check that the edge of the film is in contact with all 5 PLATEN FINGERS.
11 If necessary, move the film until it touches all 5 PLATEN FINGERS.
12 Move the LINK until one CENTERING FINGER touches the film.
13 Check that both the right and left CENTERING FINGERS are touching the film.
14 Move the LINK until the CENTERING FINGERS move the film approximately 12 mm (1/2 in.) toward the IMAGER.
15 Check that the film touches all 5 PLATEN FINGERS and both CENTERING FINGERS.
H199_1537GA
LINKCENTERING FINGERS
5 PLATEN FINGERSCENTERINGFINGER
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To Adjust:1 Loosen the 2 NUTS on the right
BRACKET.2 Check that the film touches all 5
PLATEN FINGERS.3 Move the LINK until the right and left
CENTERING FINGERS touch the edge of the film.
4 Tighten the 2 NUTS.5 Move the LINK until the CENTERING
FINGERS move the film toward the IMAGER approximately 12 mm (1/2 in.).
6 Check: 5 PLATEN FINGERS touch the film right and left CENTERING
FINGERS touch the film7 If the specifications are not obtained,
do:a Step 1 and Step 2.b Use the LINK to move the right
CENTERING FINGER forward or backward a minimum distance.
c Tighten the 2 NUTS.
5 PLATEN FINGERSleft CENTERINGFINGER
right CENTERINGFINGER
2 NUTSLINK
rightBRACKET
H199_1538GA
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8 Run a SMPTE test print.9 Check that the image skew is not more
than 1 mm (0.038 in.) at the leading edge. Adjust again in 1 mm (0.038 in.) increments:
10 After you complete the adjustment, lift one of the FINGER CARRIAGES to disengage the PLATEN FINGERS from the film.
11 Rotate the ROLLER KNOB to remove the film from the PLATEN TRANSPORT.
Postrequisites:None
image skew
If the skew is at the top of the film:
If the skew is at the bottom of the film:
Move the right CENTERING FINGER back.
Move the right CENTERING FINGER forward.
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+5 V DC POWER SUPPLYAdjustment Specification
Prerequisites: None
To Check:1 Check that the system is in ready
mode.2 Open the BACK DOOR.3 Loosen the SCREW.4 Remove the ELECTRONICS PANEL.5 Connect the VOLTMETER to the +5 V
test point and one of the GND test points on the EBA BOARD.
6 Check that the voltage is +5.0 to +5.1 V DC.
7 Leave the VOLTMETER connected if an adjustment is necessary.
Purpose: To adjust the output of the +5 V DC SUPPLYSpecification: The voltage measured at the + 5 V test point on the EBA
BOARD is +5.0 to +5.1 V DC.Special Tools: VOLTMETER
J23
J13
H199_1539GA
+5 V DCPOWERSUPPLY
SCREW
ELECTRONICSPANEL
+5 V test pointEBA BOARD GND
USB
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To Adjust:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.
ImportantDo not disconnect any other internal CABLES from the POWER MODULE.
3 Move the POWER MODULE approximately 15 cm (6 in.) outside the IMAGER for access to the +5 V DC POWER SUPPLY. See the removal procedure in POWER MODULE.
4 Connect the POWER CORD.5 Apply power to the IMAGER.6 Allow 5 minutes for the SUPPLIES to be stable.7 Rotate the +5 V DC ADJUSTMENT to obtain a +5.0 to +5.1 V DC indication on the
VOLTMETER.
Postrequisites:None
POWERMODULE
+5 V DCPOWERSUPPLY
+5 V DCADJUSTMENT
H199_1513BA
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LOCAL PANEL - Calibration of the TOUCH SCREENAdjustment Specification
Prerequisites: None
To Check:You cannot check this adjustment.To Adjust:
ImportantDo this adjustment if:
New system software is installed. A new LOCAL PANEL is installed.
1 On the Status screen of the LOCAL PANEL, touch [Menu]. On the Main Menu, touch [Service].
2 Type: 99 in the Enter Passcode window 987654 in the Enter Passcode window
3 Touch [OK].
Purpose: To align the cursor positions on the TOUCH SCREEN to the graphics on the LOCAL PANEL.
Specification: The cursor moves to your finger in the 7 test areas on the TOUCH SCREEN.
Special Tools: STYLUS.
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4 On the Service screen, touch [Calibrate Touch Screen].Note
The Calibration Target screen displays.
5 Use the STYLUS to touch the TARGET at the center.
NoteA screen displays with a 1/2 TARGET at the top right edge.
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6 Use the STYLUS to touch the center of the 1/2 TARGET. 7 When the TARGETS display in new areas, touch each at the center until all 7 are
completed.8 When the message Touch the screen to see if the cursor moves to your finger....
displays, touch the screen in the 7 test areas. 9 Check that the cursor moves to your finger in the 7 test areas on the TOUCH SCREEN.
10 If the cursor operates:
Postrequisites:None
Correct Not Correcta. Touch [Yes] to leave the calibration.b. On the TSHARC Properties
screen, touch [Cancel].
Touch [No] to do the calibration again.
12
3
4 65
7
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FILM FEED ROLLER DRIVE AYAdjustment Specification
Prerequisites: None
To Check:1 Check the alignment of the IDLER
ROLLER and DRIVE ROLLER.a Rotate the DRIVE SHAFT in both
directions at the DRIVE GEAR.b Check that the contact of the
IDLER ROLLER and DRIVE ROLLER is parallel.
Purpose: To align the IDLER ROLLER with the DRIVE ROLLER.Specification: The contact of the IDLER ROLLER and DRIVE ROLLER is
parallel.Special Tools: None
DRIVE ROLLER
IDLER ROLLER DRIVE GEARS
DRIVE SHAFT
H199_1540AA
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To Adjust:1 Adjust the FILM FEED ROLLER DRIVE
AY.a Rotate the DRIVE SHAFT until the
2 DOWEL PINS in the 2 DRIVE GEARS are horizontal.
b Remove the 2 E-RINGS from the 2 DRIVE GEARS.
c Move the 2 DRIVE GEARS approximately 13 mm (0.5 in.) toward the center of the DRIVE SHAFT.
d Lift up on the IDLER ROLLER to make it tight with the DRIVE ROLLER.
e Carefully move the 2 DRIVE GEARS, one at a time, toward the 2 IDLER GEARS until the GEARS align at the horizontal position of the DOWEL PIN.
f Install the 2 E-RINGS.2 Check that the contact of the IDLER
ROLLER and DRIVE ROLLER is parallel.
Postrequisites:None
FILM FEED ROLLER DRIVE AY
IDLER ROLLER 2 DRIVE GEARS
DRIVE ROLLER 2 IDLER GEARS
2 IDLER GEARS 2 DRIVE GEARS
2 E-RINGS DRIVE SHAFT 2 DOWEL PINS
H199_1541GA
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Section 2: ReplacementsDICOM RASTER ENGINE (DRE) COMPUTER and COVERPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Loosen the SCREW.5 Remove the ELECTRONICS PANEL.
DRE COMPUTER
SCREW
ELECTRONICS PANEL
H199_1621AA
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6 Disconnect: 120 V AC from the UPS LOCAL PANEL power/speaker Customer network USB to the EBA LOCAL PANEL data COM 2 to the EBA PS/2 to the LOCAL PANEL
7 Remove the SCREW.8 Pull the DRE COMPUTER toward you.9 Remove:
3 SCREWS COVER
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
COM 2 to EBA
PS/2 to LOCAL PANEL
LOCAL PANEL DATA
USB TO EBA
LOCAL PANEL
CUSTOMER NETWORK
120 V ACfrom UPS
SCREW
3 SCREWS
COVER
H199_1620GA
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DRE COMPUTER - HARD DRIVEPrerequisites:
1 Remove the DICOM RASTER ENGINE (DRE) COMPUTER and COVER.To Remove:
Possible damage from electrostatic discharge.ESD
1 Remove the 4 SCREWS.2 Disconnect the 2 CABLE
CONNECTORS.3 Remove the HARD DRIVE.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:1 Load the new version of the system software for the DRE on the HARD DRIVE. See
Upgrading the DRE with a New Version of the System Software - Ghosting.2 Restore the system configuration. See Making a Configuration Backup.
2 CABLE CONNECTORS
4 SCREWS
HARD DRIVE
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DRE COMPUTER - DVD DRIVEPrerequisites:
1 Remove the DICOM RASTER ENGINE (DRE) COMPUTER and COVER.To Remove:
Possible damage from electrostatic discharge.ESD
1 Disconnect: 2 CABLE CONNECTORS ON THE
HARD DRIVE 2 CABLE CONNECTORS ON THE
DVD DRIVE2 Remove:
4 SCREWS from the bottom of the DRE COMPUTER
4 SCREWS on the two sides DVD DRIVE
2 CABLE CONNECTORS
HARD DRIVE
2 CABLE CONNECTORSDVD DRIVE
4 SCREWS
4 SCREWS
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To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
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DRE COMPUTER - POWER SUPPLYPrerequisites:
1 Remove: DICOM RASTER ENGINE (DRE) COMPUTER and COVER
To Remove:
Possible damage from electrostatic discharge.ESD
1 Disconnect: 2 CABLE CONNECTORS on the
HARD DRIVE 2 CABLE CONNECTORS on the
DVD DRIVE MOTHERBOARD POWER CABLE
2 Remove: 2 SCREWS on the back of the
ENCLOSURE One SCREW inside the
ENCLOSURE POWER SUPPLY
2 CABLE CONNECTORS
HARD DRIVE 2 CABLE CONNECTORS
DVD DRIVEMOTHERBOARDPOWER CABLE
ENCLOSURE
SCREW
2 SCREWSPOWER SUPPLY
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To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
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DRE COMPUTER - FANSPrerequisites:
1 Remove the DICOM RASTER ENGINE (DRE) COMPUTER and COVER.To Remove:
Possible damage from electrostatic discharge.ESD
1 Disconnect the 2 FAN CABLES.2 Remove:
4 SCREWS for each FAN 2 FANS
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
2 FAN CABLES4 SCREWS
CABLE
2 FANS
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EXPOSURE BRIDGE AY (EBA)Prerequisites:None
To Remove:
ImportantThe EBA AY includes the MCS MASTER CPU BOARD and the EBA BOARD.
1 De-energize the IMAGER. Touch: power icon [Shut Down]
USB
H199_1543BA
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2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Remove the VERTICAL DUCT.
a. Remove the ELECTRONICS PANEL.
b. Disconnect the FAZ HOSE from the VERTICAL DUCT.
c. Remove the 2 SCREWS.d. Disconnect the VERTICAL DUCT
from the PLENUM COUPLING.5 Disconnect CABLES from:
J1 - J7 J9 - J19 J21 - J23
6 Remove the 7 SCREWS.7 Pull the EBA from the 2 corner PINS.
To Install:1 Reverse the steps in the removal procedure. 2 Upgrade the software in the new MCS MASTER CPU BOARD. See Upgrading the
Software Applications for the MCS MASTER CPU BOARD and the MICRO BOARDS.
CABLES
7 SCREWS
2 cornerPINS
EBA BOARD
FAZHOSE
DUCT
2 SCREWS
VERTICAL
PLENUMCOUPLING
H199_1596GA
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3 Upgrade the software in the new EBA BOARD and all other MICROCONTROLLERS on the I2C bus that do not have compatible software. See Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.
Postrequisites:None
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ROLLBACK MODULEPrerequisites:None
To Remove:
ImportantThis procedure applies to all 3 ROLLBACK MODULES.
1 Use the LOCAL PANEL to open the DRAWER.
2 De-energize the IMAGER. Touch: power icon [Shut Down]
ImportantMost parts of the ROLLBACK MODULE can be installed with the DRAWER opened, without removing the DRAWER and ROLLBACK MODULE.
3 If necessary, remove the DRAWER together with the ROLLBACK MODULE, by pulling the DRAWER from the IMAGER on the SLIDES.
SLIDEBEARINGS
SLIDEDRAWER
TRACKROLLBACKMODULE
FILMCARTRIDGE
H199_1544AA
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To Install:
Caution When you install the DRAWER on the SLIDES, you must check that the SLIDES are
aligned correctly with the TRACKS. To prevent damage to the SLIDE BEARINGS, the SLIDES must be horizontal when
inserted into the TRACKS.
1 Reverse the steps in the removal procedure.
Postrequisites:None
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ROLLBACK CARTRIDGE PRESENCE SENSORPrerequisites:None
To Remove:
ImportantThis procedure applies to all 3 ROLLBACK MODULES.
1 Use the LOCAL PANEL to open the DRAWER.
2 Move the ROLLBACK ROLLER to the top of the TRAY.
3 Remove the SCREW.
CautionUse caution not to damage the SENSOR.
4 Disconnect the CONNECTOR.5 Remove the SENSOR.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
H199_1545AA
ROLLBACKROLLER
SCREW
SENSOR
CONNECTOR
TRAY
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ROLLBACK HOME SENSORPrerequisites:None
To Remove:
ImportantThis procedure applies to all 3 ROLLBACK MODULES.
1 Use the LOCAL PANEL to open the DRAWER.
2 Place the ROLLBACK ROLLER on top of the TRAY.
3 Remove the SENSOR SCREW.
CautionUse caution not to damage the SENSOR.
4 Disconnect the CONNECTOR.5 Remove the SENSOR.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
SENSOR
SCREW
ROLLBACKROLLER
TRAY
CONNECTOR
H199_1546AA
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ROLLBACK OPEN SENSORPrerequisites:None
To Remove:
ImportantThis procedure applies to all 3 ROLLBACK MODULES.
1 Use the LOCAL PANEL to open the DRAWER.
2 Remove: SCREW COVER SENSOR SCREW
3 Disconnect the CONNECTOR.4 Remove the SENSOR.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
H199_1547GA
SCREW COVER
SENSOR
CONNECTOR
SCREW
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ROLLBACK MOTORPrerequisites:None
To Remove:
ImportantThis procedure applies to all 3 ROLLBACK MODULES.
1 Use the LOCAL PANEL to open the DRAWER.2 De-energize the IMAGER. Touch:
power icon [Shut Down]
3 Move the ROLLBACK ROLLER to approximately the center of the TRAY.4 Remove the 2 SCREWS.5 Cut the CABLE TIE.6 Disconnect the CONNECTOR.
ROLLBACKMOTOR
SHAFTE-RING
MOUNTINGPLATE
ROLLBACKROLLER
TRAY 2 SCREWS GEAR CONNECTORDOWEL PIN
CABLE TIE
H199_1548BA
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7 Remove: E-RING from the SHAFT GEAR DOWEL PIN
To Install:1 Before you install the 2 SCREWS, rotate the ROLLBACK MOTOR on the MOUNTING
PLATE until: GEARS align ROLLBACK MOTOR is flat against the MOUNTING PLATE
2 Install a new CABLE TIE around the ROLLBACK MOTOR, next to the CONNECTOR.3 Reverse the steps in the removal procedure.
Postrequisites:None
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ROLLBACK ROLLERPrerequisites:None
To Remove:
ImportantThis procedure applies to all 3 ROLLBACK MODULES.
1 Use the LOCAL PANEL to open the DRAWER.2 Move the ROLLBACK ROLLER to approximately the center of the TRAY.
H199_1549HA
BEARINGGEAR
ROLLBACKROLLER
SPRING
ROLLBACKROLLER
FRONTLINK
KNOB
E-RING
ACTUATORKNOB
ROLLBACKROLLER
DRAWER
front
back
TRAY
FLAG
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3 From the front of the DRAWER, remove: E-RING KNOB ACTUATOR GUARD FRONT LINK SPRING
CautionYou must hold the BEARING, GEAR, and FLAG at the back end of the TRAY to prevent the items from falling.
4 From the front of the DRAWER, remove the ROLLBACK ROLLER from the BEARING, GEAR, and FLAG on the back end.
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
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RF TAG ANTENNA BOARDPrerequisites:
1 Remove the ROLLBACK MODULE.
To Remove:
ImportantThis procedure applies to all 3 ROLLBACK MODULES.
1 Rotate the ROLLBACK MODULE and DRAWER bottom up.
2 Place the ROLLBACK MODULE and DRAWER on a stable surface.
3 Remove the 4 NUTS.4 Disconnect the RF TAG ANTENNA
BOARD from the CONNECTOR.
To Install:1 Reverse the steps in the removal procedure
Postrequisites:None
ROLLBACKMODULEand DRAWER
CONNECTOR
4 NUTS
RF TAG ANTENNA BOARD
H199_1550AA
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RF TAG READER BOARDPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Remove:
4 CONNECTOR PLUGS 2 SCREWS RF TAG READER BOARD
To Install:1 Reverse the steps in the removal procedure.2 Energize the IMAGER.3 If a 20-156 error occurs, indicating the software is not compatible, upgrade the software
in the new RF TAG READER BOARD. See Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.
Postrequisites:None
H199_1551AA
2 SCREWS RF TAG READERBOARD
4 CONNECTOR PLUGS
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PICKUP AND FEED MODULEPrerequisites:None
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 De-energize the IMAGER. Touch: power icon [Shut Down]
ImportantThe PICKUP AND FEED MODULE must be in the up position before you engage the SHIPPING LOCK.
2 Engage the SHIPPING LOCK.a Loosen the LOCK SCREW.b Move the SHIPPING LOCK fully to
the left.c Tighten the LOCK SCREW.
LOCK SCREW
SHIPPING LOCK
PICKUP AND FEED MODULE
H199_1552AA
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3 At the front of the IMAGER, remove the 2 SCREWS.
4 Pull the PICKUP AND FEED MODULE from the IMAGER.
5 Set the MODULE, with the bottom up, on a stable surface.
To Install:1 Reverse the steps in the removal procedure.
CautionTo prevent damage, the SHIPPING LOCK must be disengaged before you apply power.
2 Disengage the SHIPPING LOCK.a Loosen the LOCK SCREW.b Move the SHIPPING LOCK fully to the right.c Tighten the LOCK SCREW.
Postrequisites:None
H199_1553AA
2 SCREWS
PICKUP AND FEEDMODULE
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FILM FEED ROLLER DRIVE AYPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Remove the 3 NUTS from each end of the FILM FEED ROLLER DRIVE AY.
ImportantDo not do Step 2 for access to other parts.
2 If necessary, cut the CABLE TIE.3 Disconnect the CONNECTOR.4 Remove the FILM FEED ROLLER
DRIVE AY.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:1 Adjust the FILM FEED ROLLER DRIVE AY.
CONNECTOR
CABLE TIE
3 NUTS
3 NUTS
FILM FEED ROLLERDRIVE AY
H199_1554GA
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FILM FEED HEEL AYPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
1 Disengage the SHIPPING LOCK to allow the HEEL AY to move to the up position.2 Remove:
E-RING PIVOT PULLEY PIN
3 Disconnect the DRIVE CABLE from the HEEL AY.4 Use the SPRING HOOK TL-5712 to disconnect the 2 HEEL SPRINGS.
H199_1555BA
PIVOT PULLEYPIN
2 HEELSHAFTS
4 E-RINGS
PICKUP FRAME
2 HEEL SPRINGS
HEEL AY
DRIVE CABLE
SHIPPING LOCK
E-RING
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5 Disconnect the HEEL AY from the PICKUP FRAME. Remove: 4 E-RINGS 2 HEEL SHAFTS
6 Rotate the HEEL AY to locate other components.
NoteNormally the HEEL AY is disconnected not for replacement, but to provide access to other components.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
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HEEL PADSPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Place the HEEL AY in the up position.
CautionUse caution not to damage the SENSOR.
2 Carefully remove the 3 HEEL PADS.3 Use ALCOHOL WIPES to clean the old
adhesive from the 3 HEELS.4 Check that all the old adhesive is
removed.
NoteIf the new PADS do not adhere correctly, operation problems can result.
To Install:1 Remove the layer of paper from the adhesive surface of the new HEEL PAD.2 Apply one edge of the HEEL PAD to the HEEL AY.
H199_1556GA
HEEL AYSENSOR
3 HEEL PADS
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72 of 186 CautionDo not to leave any air bubbles between the PAD and the HEEL AY.
3 Press the adhesive surface to the HEEL AY from one side to the other.
Postrequisites:None
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FEED ROLLER OPEN SENSOR and FILM AT FEED SENSORPrerequisites:
1 Remove: PICKUP AND FEED MODULE FILM FEED ROLLER DRIVE AY
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 For either SENSOR:a. Remove the SCREW.b. Disconnect the CONNECTOR from
the SENSOR.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:Do the alignment for the FILM FEED ROLLER DRIVE AY.
FEED ROLLEROPEN SENSOR
SCREWSCREW
FILM AT FEEDSENSOR
CONNECTORS
H199_1557GA
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PICKUP HOME SENSOR and CUPS ENGAGED SENSORPrerequisites:
1 Remove: PICKUP AND FEED MODULE FILM FEED HEEL AY
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 For either SENSOR:a. Remove the SCREW.b. Disconnect the CONNECTOR from
the SENSOR.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
SCREW
PICKUPSENSOR
SCREW
CUPSENGAGEDSENSOR
CONNECTOR
H199_1558AA
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FILM OUT SENSORPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Remove the SCREW.2 Disconnect the CONNECTOR from the
FILM OUT SENSOR.3 Remove the FILM OUT SENSOR.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
FILM OUT SENSOR
SCREW
CONNECTOR H199_1559AA
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FEED ROLLER CLOSE MOTORPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Disconnect the CONNECTOR.2 Remove:
4 SCREWS FEED ROLLER CLOSE MOTOR
with the GEAR 2 SCREWS MOUNTING PLATE
3 Remove from the FEED ROLLER CLOSE MOTOR:
E-RING GEAR DOWEL PIN
To Install:1 Install on the SHAFT of the new FEED ROLLER CLOSE MOTOR:
DOWEL PIN GEAR E-RING
H199_1560GA
MOUNTING PLATE
FEED ROLLERCLOSE MOTOR
CONNECTOR
2 SCREWS
4 SCREWS
E-RING
GEAR
DOWEL PIN
SHAFT
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2 Reverse the steps in the removal procedure.
Postrequisites:None
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FILM FEED DRIVE BELTPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Remove: SCREW IDLER SHAFT PULLEY 4 SCREWS
2 Move the MOTOR and PULLEY approximately 13 mm (0.5 in.).
3 Remove the DRIVE BELT.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
DRIVEBELT
SCREW
PULLEYIDLERSHAFT
4 SCREWS
MOTORH199_1561GA
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FILM FEED MOTORPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Remove the BELT TENSIONER.2 Disconnect the CONNECTOR from the
FILM FEED MOTOR.3 Remove:
E-RING from the end of the SHAFT 4 SCREWS - T20, Torx FILM FEED MOTOR GEAR E-RING
To Install:1 Install on the SHAFT:
GEAR E-RING
2 Reverse the steps in the removal procedure.
Postrequisites:None
FILM FEEDMOTOR
E-RING
BELTTENSIONER
4 SCREWS
GEAR
E-RING
CONNECTOR
SHAFT
H199_1562GA
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PICKUP MOTORPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Engage the SHIPPING LOCK.2 Move the DRIVER PULLEY forward to
loosen the DRIVE CABLE.3 Remove:
DRIVE CABLE E-RING DRIVER PULLEY
4 Disconnect the CONNECTOR for the PICKUP MOTOR.
5 Remove the 4 NUTS.6 Lift the PICKUP MOTOR and
BRACKET up.7 Remove the 4 SCREWS to release the
PICKUP MOTOR.
4 SCREWS4 NUTS
PICKUPMOTOR
DRIVE CABLE
CONNECTOR
DRIVE CABLE
SHIPPING LOCK
E-RING
DRIVER PULLEY
BRACKET
H199_1563GA
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To Install:
ImportantBefore you install the PICKUP AND FEED MODULE in the IMAGER, you must check that the DRIVE CABLE is installed correctly.
1 Reverse the steps in the removal procedure.
Postrequisites:None
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VACUUM VALVEPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Disconnect: VACUUM HOSE CONNECTOR
2 Remove: 2 NUTS VACUUM VALVE
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
H199_1564GA
2 NUTS
VACUUMVALVE
CONNECTOR
VACUUM HOSE
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VACUUM PUMPPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Disconnect: VACUUM HOSE CONNECTOR
2 Remove: NUT from the LOOP CLAMP VACUUM PUMP and adhesive
FOAM PAD
To Install:1 Use ISOPROPYL ALCOHOL and a WIPE to clean the adhesive from the VACUUM
PUMP installation area.2 Place the LOOP CLAMP on the PUMP. 3 Align the PUMP with FOAM PAD on the BASE.4 Place the ends of the LOOP CLAMP on the BOLT to set the correct area for installation.5 Remove the COVER from the FOAM PAD.
VACUM PUMP
NUT
LOOP CLAMP
FOAM PAD
COVER
BOLTCONNECTOR
VACUUM HOSE
H199_1565GA
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6 With the PUMP and FOAM PAD on the installation area, press down to adhere the FOAM PAD and PUMP to the BASE.
7 Install: NUT for the LOOP CLAMP CONNECTOR VACUUM HOSE on the PUMP
Postrequisites:None
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SUCTION CUPSPrerequisites:
1 Remove the PICKUP AND FEED MODULE.
To Remove:
ImportantThis procedure applies to all 3 PICKUP AND FEED MODULES.
1 Rotate the SUCTION CUP counterclockwise.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
H199_1
4 SUCTION CUPS
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CARTRIDGE CONTROL BOARDPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage.
2 Disconnect the POWER CORD.3 Open the BACK DOOR.
4 Disconnect CABLES from: J100 - J102 J200 - J202 J300 - J302
5 Remove: 8 SCREWS CARTRIDGE CONTROL BOARD
To Install:1 Reverse the steps in the removal procedure.2 Energize the IMAGER.
8 SCREWSCARTRIDGE CONTROLBOARD
H199_1567AA
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3 If a 20-156 error occurs, indicating the software is not compatible, upgrade the software in the new CARTRIDGE CONTROL BOARD. See Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.
Postrequisites:None
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VERTICAL TRANSPORT MODULEPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Open the left FRONT DOOR.4 From the front of the IMAGER, remove
the SCREW.5 Pull the VERTICAL TRANSPORT
MODULE forward approximately 12 mm (0.5 in.)
6 Move the VERTICAL TRANSPORT MODULE left to disengage it from the LOCKING PIN on the top right.
H199_1568CA
VERTICAL TRANSPORTMODULE
UPPERFRAME
SCREW
LOCKING PIN
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89 of 186 CautionTo prevent damage to the lower part of the VERTICAL TRANSPORT MODULE, you must lift and move the top of the MODULE through the UPPER FRAME when you remove it.
7 Pull the VERTICAL TRANSPORT MODULE forward to remove it from the IMAGER.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
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FILM AT PROCESSOR SENSORPrerequisites:
1 Remove the VERTICAL TRANSPORT MODULE.
To Remove:1 If necessary, loosen the 2 GUIDE
SCREWS to allow access to the SENSOR SCREW.
2 Remove the SENSOR SCREW.
CautionUse caution not to damage the ACTUATOR FLAG of the PROCESSOR SENSOR.
3 Disconnect the CONNECTOR.4 Remove the PROCESSOR SENSOR.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
CONNECTOR
PROCESSORSENSOR
SENSORSCREWACTUATORFLAG
2 GUIDESCREWS
H199_1569GA
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VERTICAL TRANSPORT UP and DOWN MOTORSPrerequisites:
1 Remove the VERTICAL TRANSPORT MODULE.
To Remove:1 Disconnect the POWER CORD.2 For either MOTOR, do:
a Loosen the TENSIONER.b Remove the BELT.c Disconnect the CONNECTOR to
the MOTOR.d Remove:
3 SCREWS E-RING PULLEY MOTOR
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
TENSIONER
BELT
CONNECTOR3 SCREWS
MOTORPULLEY
E-RING
CONNECTOR
3 SCREWS
TENSIONER
H199_1570CA
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VERTICAL TRANSPORT BELTSPrerequisites:
1 Remove the VERTICAL TRANSPORT MODULE.
To Remove:1 Disconnect the POWER CORD.2 If the BELT has a TENSIONER, do:
a Loosen the M4 SCREW.b Rotate the TENSIONER to loosen
the tension and tighten the M4 SCREW.
3 Remove the BELTS:
M4 SCREW
TENSIONER
C PULLEY
2 E-RINGSBELTD
A
E
B
F
GH
H199_1571CA
BELT ActionA a. Remove:
2 E-RINGS both PULLEYS
B a. Remove: BELT A lower E-RING lower PULLEY
C a. Remove BELT A.b. Loosen the TENSIONER.
D a. Remove: 2 E-RINGS both PULLEYS
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To Install:1 Reverse the steps in the removal procedure.2 When installing the BELTS, do:
a Align the DRIVE SHAFTS and the PULLEY.b Move the PULLEY and BELT onto both SHAFTS.
3 If the BELT uses a TENSIONER, do:
ImportantThe M4 SCREW for the TENSIONER must be tightened, or the TENSIONER might loosen and cause film jams.
a After the BELT is installed, loosen the M4 SCREW to release the TENSIONER.b Tighten the M4 SCREW.
Postrequisites:None
BELT ActionE a. Remove:
2 E-RINGS both PULLEYS
F a. Remove BELT D.b. Loosen the TENSIONER.
G a. Remove BELTS D and E.b. Loosen the TENSIONER.
H a. Remove BELT E.b. Loosen the TENSIONER.
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PROCESSOR - ENTRANCE GUIDE AYPrerequisites:None.
To Remove:1 Release the 2 LATCHES.2 Remove:
4 SCREWS ENTRANCE GUIDE
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
H199_0729AC
ENTRANCEGUIDE
4 SCREWS
2 LATCHES
H199_0729ACB
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PROCESSOR - ENTRANCE GUIDE FRAMEPrerequisites:
1 Remove the PROCESSOR - ENTRANCE GUIDE AY.
To Remove:1 Remove the 4 SCREWS.2 Separate the ENTRANCE GUIDE
FRAME from the FILM GUIDE.3 Remove both pieces of INSULATION.
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
H199_1618ACH199_1618ACA
4 SCREWS
FILM GUIDEINSULATION
GUIDE FRAMEENTRANCE
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PROCESSOR - VERTICAL DRUM GUIDEPrerequisites:
1 Remove the PROCESSOR - ENTRANCE GUIDE AY.
To Remove:1 Remove:
4 SCREWS VERTICAL DRUM GUIDE
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
H199_1623ACH199_1623ACA
DRUM GUIDEVERTICAL
4 SCREWS
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PROCESSOR - DRUMPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous High Voltage.
2 Disconnect the POWER CORD.3 Open the BACK DOOR.
CautionHot Surface.
4 Release the LATCHES.5 Open the DRUM COVER.6 Allow the DRUM to cool.7 Remove:
SCREW top COVER
H199_1519GA
top COVER
SCREW
DRUMCOVER
DRUM
LATCHES
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98 of 1868 Loosen the BELT TENSIONER.9 Remove the DRUM DRIVE BELT from
the large DRUM PULLEY.10 Set the DRUM DRIVE BELT on the
ROTATING PROCESSOR BOARD.11 Holding the DRUM PULLEY on one end
of the DRUM and the KNOB on the other end, lift the DRUM from the PROCESSOR.
12 Set the DRUM on a flat surface.
DRUM DRIVE BELT
DRUM PULLEY
ROTATINGPROCESSORBOARD
BELTTENSIONER
DRUMKNOB
DRUM PULLEYH199_1572GA
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To Install:1 Reverse the steps in the removal
procedure.2 Check:
The BEARING GROOVE on the PULLEY end of the DRUM is installed in the CHASSIS SIDE PLATE.
The SLIP RINGS are aligned on the BRUSHES.
The DRIVE BELT is placed on the BELT TENSIONER.
Postrequisites:None
H199_1573AA
PULLEY
SLIP RINGS
BRUSHESBELT TENSIONER
CHASSIS SIDEPLATE
BEARINGGROOVE
DRIVEBELT
DRUM
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PROCESSOR - DRUM DRIVE BELTPrerequisites:
1 Remove the PROCESSOR - DRUM.
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Remove the E-RING.4 Lift the SHAFT of the MAIN DRIVE
PULLEY.5 Remove the DRUM DRIVE BELT.
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
MAIN DRIVEPULLEY
E-RING SHAFTDRUM DRIVE BELT
H199_1574AA
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PROCESSOR - MOTOR DRIVE BELTPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Move the MOTOR DRIVE BELT from
the MAIN DRIVE PULLEY.4 Remove the E-RING.5 Lift the SHAFT of the MAIN DRIVE
PULLEY.6 Remove the MOTOR DRIVE BELT.
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
MAIN DRIVEPULLEY
E-RING SHAFT
H199_1575AA
MOTOR DRIVE BELT
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PROCESSOR - COOLING FAN Prerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Remove the 3 SCREWS.5 Disconnect the CONNECTOR.6 Remove the COOLING FAN.
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
H199_1520GC
3 SCREWS
COOLING FAN
CONNECTOR
H199_1520GCA
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PROCESSOR - UPPER FAZ TRAPPrerequisitesNone
To Remove:1 Remove:
FRONT HOSE BACK HOSE 4 SCREWS
2 Open the DRUM COVER.3 Remove 6 SCREWS.4 Tilt and hold the opened DRUM COVER
approximately 5 cm (2 in.) toward the closed position.
5 Move the UPPER FAZ TRAP a short distance under the DRUM COVER.
6 Lift and remove the UPPER FAZ TRAP.7 Return the DRUM COVER to the fully
opened position.
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
H199_0746ACH199_0746ACA4 SCREWSFAZ TRAP
UPPER
2 SCREWS
COVERDRUM
HOSESFAZ
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PROCESSOR - LOWER FAZ TRAPPrerequisitesNone
To Remove:1 Open the TOP HOOD.2 Remove the 2 SCREWS.3 Pull the LOWER FAZ TRAP forward to
remove it.4 Lift the PLATE from the FRAME.
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
H199 0 0 GCA
LOWER
PLATE
FRAME
FAZ TRAP
2 SCREWS
TOP HOOD
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PROCESSOR - DRIVE MOTORPrerequisites:
1 Remove the PROCESSOR - COOLING FAN.
To Install:1 Remove:
E-RING 3 SCREWS MOTOR PULLEY CONNECTOR
To Install:Reverse the steps in the removal procedure.
Postrequisites:None
PROCESSOR - BRUSH AYPrerequisites:None
H199_1521AC
MOTOR
E-RING
PULLEY
CONNECTOR
3 SCREWSH199_1521ACA
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To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Open the back DOOR.4 Remove:
3 SCREWS top and bottom COVERS SCREW PHOTODETECTOR BRACKET
5 Disconnect the 5 wires from the BRUSH AY.
6 Remove: 2 SCREWS to free the PLATE BRUSH AY
top COVER
3 SCREWS
bottomCOVER
SCREW
PHOTODETECTOR BRACKET
2 SCREWS
PLATE
5 wires
BRUSH AY
H199_1576CA
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To Install:1 Reverse the steps in the removal
procedure.2 Check that the wires are connected
correctly.
ImportantDo not tighten the BRUSH AY.
3 Align the BRUSH AY. See PROCESSOR - BRUSHES.
4 Use the SERVICE TOOL to check for correct wire configuration in the PROCESSOR. See the DIAGNOSTICS MANUAL 8E5983:
Postrequisites:None
H199_1577AA
BRUSH AY
redblue
yellow
black
green
Section ProcedureUsing the Diagnostics PROCESSOR HEATER Wiring
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PROCESSOR - PHOTODETECTORPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Remove:
SCREW top COVER
4 Remove: 3 SCREWS bottom COVER
top COVER
SCREW
3 SCREWS
bottom COVERH199_1578AA
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5 Remove: SCREW STAND
6 Disconnect the PHOTODETECTOR CABLE to the PROCESSOR CONTROL BOARD.
7 Disconnect the wires from the CONNECTOR.
8 Remove: 2 SCREWS PHOTODETECTOR with the
HOLDER and the COVER from the STAND
PHOTODETECTOR from the HOLDER and the COVER
To Install:
ImportantWhen installing the PHOTODETECTOR, check that the DETECTOR WINDOW is toward the direction of the COVER.
1 Reverse the steps in the removal procedure.2 Align the PROCESSOR - PHOTODETECTOR.
Postrequisites:None
COVER
DETECTORWINDOW
2 SCREWS
PHOTODETECTOR
PHOTODETECTOR CABLE to the PROCESSOR CONTROL BOARD
CONNECTOR
HOLDERSTAND
H199_1579AA
SCREWSCREW
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PROCESSOR CONTROL BOARDPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Open the BACK DOOR.4 Disconnect the 4 CONNECTORS, J1 -
J4.5 Remove:
5 SCREWS PROCESSOR CONTROL BOARD
To Install:1 Reverse the steps in the removal procedure.2 Energize the IMAGER.3 If a 20-156 error occurs, indicating the software is not compatible, upgrade the software
in the new PROCESSOR CONTROL BOARD. See Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.
Postrequisites:None
4 CONNECTORS
5 SCREWS
PROCESSOR CONTROL BOARDH199_1580AA
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DENSITOMETER LIGHT SOURCE BOARDPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Remove:
4 SCREWS top COVER
4 Disconnect the 2 CONNECTORS.5 Remove:
4 SCREWS LIGHT SOURCE BOARD
H199_1581AA
top COVER
4 SCREWS
4 SCREWS
LIGHTSOURCEBOARD
2 CONNECTORS
LIGHTPIPES
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To Install:
ImportantWhen installing a LIGHT SOURCE BOARD, you must thread the 4 SCREWS through the components of the LIGHT PIPES before tightening.
1 Reverse the steps in the removal procedure.
Postrequisites:None
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FILM AT DENSITOMETER SENSORPrerequisites:None
To Remove:
CautionDangerous Voltage
1 Disconnect the POWER CORD.2 Remove:
4 SCREWS top COVER
3 Remove: 2 SCREWS BRACKET with the FILM AT
DENSITOMETER SENSOR4 Disconnect the CONNECTOR.5 Remove:
SCREW FILM AT DENSITOMETER SENSOR
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
H199_1524GCH199_1524GCA
2 SCREWS
CONNECTOR
SENSORDENSITOMETERFILM at
BRACKET
top COVER
4 SCREWS
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DENSITOMETER BOARDPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Open the TOP HOOD.4 Remove:
4 SCREWS top COVER
5 Remove: 4 SCREWS DENSITOMETER BASE AY
6 Rotate the DENSITOMETER BASE AY clockwise.
7 Disconnect the CONNECTOR.
Possible damage from electrostatic discharge.ESD
H199_1523CC
4 SCREWS
top COVER4 SCREWS
DENSITOMETERBASE AY
DENSITOMETERBOARD
5 SCREWS
CONNECTOR H199_1523CCA
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5 SCREWS DENSITOMETER BOARD
To Install:1 Reverse the steps in the removal procedure.2 If necessary, upgrade the software in the new DENSITOMETER BOARD. See
Upgrading the Microcontroller Application when a New MICRO BOARD is Installed.
Postrequisites:None
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SORTER TRAYSPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
2 Remove: 3 back BOLTS front BOLT
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
H199_1504GCH199_1504GCA
3 back BOLTS
5 FILM TRAYS
front BOLT
HOOD
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TURNAROUND AYPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Lift the HOOD.4 Disconnect the TURNAROUND MOTOR
CABLE.5 Remove:
3 SCREWS TURNAROUND AY
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
H199_1501GC
MOTOR CABLETURNAROUND
3 SCREWS
HOOD
TURNAROUND AY
H199_1501GCA
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EXIT PANELPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Lift the HOOD.4 Remove:
5 SCREWS EXIT PANEL
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
H199_1502GCH199_1502GCA
5 SCREWS
EXIT PANEL
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SORTER AYPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.3 Disconnect the SORTER
CONNECTOR.4 Remove the 5 SCREWS in this
sequence:a. SCREW A from the front end on the
PROCESSOR.b. Loosen, but do not remove, SCREW
B in the same position on the back of the SORTER AY.
c. Pull the LATCH down.d. Rotate the SORTER AY forward.e. Remove SCREW C from the front
end.
H199_1615AA
SORTERCONNECTOR
SCREW B
SCREWS D and E
SCREW C
SCREW A
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5 Return the SORTER AY to the up position.6 Remove SCREWS D and E.7 Lift the front end of the SORTER AY.8 Move the SORTER AY forward to release the SORTER AY from the SCREW on the back
end.
To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None
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SORTER - DRIVE SECTIONPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect: POWER CORD SORTER CONNECTOR
3 Check that the LATCH is closed.4 Disengage the DRIVE SECTION from
the IDLER SECTION.a Remove the 2 inside E-RINGS from
the PIVOT SHAFT.b Move the 2 BEARINGS toward the
center of the PIVOT SHAFT.c Use the LATCH to disconnect the
DRIVE SECTION.d Lift the DRIVE SECTION from the
keyhole slots in the IDLER SECTION.
SORTERCONNECTOR
DRIVE SECTION
IDLERSECTION
LATCH
keyholeslot
PIVOTSHAFT
2 E-RINGS
2 BEARINGS
H199_1582GA
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To Install:1 Reverse the steps in the removal procedure.
Postrequisites:None.
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SORTER - STEPPER DRIVE MOTORPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
2 Remove the SORTER - DRIVE SECTION.
CautionDangerous Voltage
3 Disconnect the PLUG from the MOTOR.
ImportantPrevent the DOWEL PIN from falling.
4 Use a 3/32 in. ALLEN WRENCH to loosen the lower COUPLER SCREW for the MOTOR SHAFT.
5 Remove the 2 SCREWS.6 Remove:
MOTOR DOWEL PIN
7 Keep the PIN in a safe place.
PLUG
MOTORSHAFT
DOWELPIN
2 SCREWS
MOTOR
ISOLATIONMOUNT
lowerCOUPLERSCREW
H199_1583GA
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To Install:
CautionExcessive torque can damage the 2 SCREWS in the ISOLATION MOUNT for the MOTOR. Do not exceed 12 in./lb of torque.
1 Reverse the steps in the removal procedure.
Postrequisites:None
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SORTER - TORQUE ACTUATORSPrerequisites:None
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage.
2 Disconnect the POWER CORD.3 Remove:
5 COVER SCREWS SORTER COVER
4 Disconnect the CABLE from the TORQUE ACTUATOR.
5 Use a 5/64 in. ALLEN WRENCH to loosen the 2 COUPLER SCREWS to free the DIVERTER BLADE.
6 Pull the LATCH down and rotate the SORTER forward.7 Remove the DIVERTER BLADE from the COUPLER.8 Close the SORTER.
H199_1584CA
5 COVERSCREWS
LATCH
SORTERCOVER
SORTER
DIVERTERBLADE
COUPLER
CONNECTOR
BRACKET
TORQUEACTUATOR
SPACER
2 NUTS
CABLE2 COUPLER SCREWS
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9 Remove: COUPLER from the TORQUE ACTUATOR 2 NUTS that hold the TORQUE ACTUATOR to the BRACKET
10 Disconnect the CONNECTOR from the BRACKET.11 Remove the TORQUE ACTUATOR with the SPACER.
To Install:
CautionExcessive torque can damage the 2 COUPLER SCREWS. Do not exceed 3 in./lb of torque.
1 Reverse the steps in the removal procedure.
Postrequisites:None
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SORTER - EMITTER BOARDPrerequisites:
1 Remove the SORTER - DRIVE SECTION.
To Remove:1 De-energize the IMAGER. Touch:
power icon [Shut Down]
CautionDangerous Voltage
2 Disconnect the POWER CORD.
Possible damage from ele