LEAN MANUFACTURING IN APPAREL INDUSTRY

By: Bharath Krishna V

III B.Tech Fashion Technology

Kumaraguru College of Technology

CONTENTS

LEAN MANUFACTURING

1. Definition2. Objectives3. Principles4. Pillars of lean5. Types of wastage6. Cellular manufacturing7. Just In Time Production 8. Case Study9. Conclusion and Scope.

1. LEAN TIME MANUFACTURING

DEF: Systematic approach for achieving the shortest possible cycle by eliminating the process waste through continuous improvement.

In simple words lean is manufacturing without waste.

2. OBJECTIVES

Meet customer demand on time Eliminating non value added activates Minimize the work in process inventory Create flexibility of style changeover Creating multi-skilled operators

responding quickly for style change over.

3. PRINCIPLES

4. FIVE PILLARS OF LEAN MANUFACTURING.

5. TYPES OF WASTAGE

6. CELLULAR MANUFACTURING

Combination of 1. People2. equipment 3. workstations organized in

the order of process to flow

7. JUST IN TIME

PRODUCE

APPAREL INDUSTRIES USING LEAN MANUFACTURING.

Silver Spark ApparelsBlooms Burg Apparels

8. CASE STUDY- COMPARISON OF PRODUCTION TIME

Ref: Implementation of Lean Manufacturing Tools in GarmentManufacturing , Mr. Narash Paneru, University of Applied Science, 2011…

COMPARISON OF NUMBER OF OPERATION

Ref: Implementation of Lean Manufacturing Tools in GarmentManufacturing , Mr. Narash Paneru, University of Applied Science, 2011…

COMPARISON OF NUMBER OF OPERATORS

Ref: Implementation of Lean Manufacturing Tools in GarmentManufacturing , Mr. Narash Paneru, University of Applied Science, 2011…

9. CONCLUSION

Lean manufacturing develops an easier way for the management to coordinate the factory production

Decreases number of operators, operation and time, which in turn increase the profit for the firm….

GO LEAN ‘N’ GO GREEN…….

lean and green is a systematic elimination of unsustainable practices.

The tools for lean and the green can be blended to provide a powerful toolkit for lean and green…