Post on 04-Feb-2022
transcript
Best-in-Class Products
• Pioneeringnewleveltechnologies• Extensiveportfolio• Industryleadership• Ongoinginvestmentinleadinglevelandinstrument technologies
Resources Make the Difference
• Experiencedandknowledgeablepeople• Continuoustrainingforlevelspecialists• Consultativeapproachbasedonbestmeasurement practices• Extensivenetworkofserviceandsupportpersonnel• Localrepairsandon-siteservice• Manufacturinglocationsaroundtheglobe• Deliveriesfromlocationsclosetothecustomer
Delivering Results for You and Your Plant
The Power to Deliver Results
RosemountleveldevicespowerEmerson’sPlantWeb®architecturetodeliverhigherperformance,greatersafety,andlowerlifecyclecosts.Thisisachievedbycombiningourindustry-leadingproductswithpredictivefieldintelligenceandbestimplementationpractices.
Level Measurement in the Refining Industry
Level Measurement and Control in the Refining Industry
Traditionally,displacersandfloatshavebeenusedinabout80%ofrefinerylevelapplications.Accuracyofthesetypesofinstrumentsisaffectedbyvaryingdensityandtemperature.Thesevariationscancauseinaccuratereadingsandaffectcontrol.
The Right Technology to Meet Your Needs
TheRosemountlevelproductofferingincludesthetechnologiesrequiredformaximumefficiencyinawiderangeofinstallationandapplicationconditions,providingrobustandreliablemeasurements.Eachproductisdesignedtohelpyougetthemostoutofvirtuallyanylevelapplication:highorlowtemperatures,aggressiveenvironments,highpressures,hazardousareas,orthesimplestlevelswitchingrequirement.
Benefits of Using Rosemount Level Products
• Improvedenergyefficiency• Helpsmaximizethroughput• Improvedproductquality• Increasedrefinerysafetyandabilitytomeetenvironmental regulations• Reducedmanpowerduetoeasycommissioningand operations• Reducedmaintenancecost• Higherperformance• Higherreliability
Immunetodensitychangesandwithnomovingparts,GuidedWaveRadarisareliableandlowmaintenancealternativetodisplacers.
Choosebetweenacompletechamberassembly,orreuseyourexistingchamber.Witharangeofprocessconnections,wetted
Reduce Start-up Costs
Improved Project Execution
From this to this ... in minutes
Easy Replacement of Old Equipment
materialsandhightemperature/pressureoptionsplusextensiveexperienceofGWRchamberapplications,wecanhelpyouselectthebestfitforyourapplication.
Ifyouhavenoexistingchamber,oryourchamberisinneedofreplacement,contactusfordetailsofthe9901chamber.
Rosemount®levelinstrumentsareeasytoinstall,bothinnewandexistingsystems.Justmountthedevice,poweritupandconfigureinafewsimplesteps.
RosemountRadarMasteristheultimatesetupsoftwareandsupportsbothHART®andFOUNDATIONfieldbusTM.Itprovidesconfigurationthroughauser-friendlyinterfacewithapplicationspecificconfiguration,measure-and-learnfunctionalityplusextensiveonlinehelp.Inaddition,easyconfigurationmayalsobecarriedoutinanyhostsystemthatsupportselectronicdevicedescriptors(DD).
Rosemount9901chamberforprocesslevelinstrumentation
Ourradartransmitterscovermoreapplicationsthaneverbefore.ProductinnovationssuchasDirectSwitchTechnologyandDualPortputmorepoweronthesurfacetoensureahighlyaccurateandreliablemeasurementevenatextremeprocessconditions.
TheuniqueforkdesignforhighlyresponsivevibratingforkswitchingisanotherexampleofRosemountproductinnovation.
Optimized Plant Performance
BreadthofportfoliocombinedwithindustryleadingperformanceandfunctionalitymakeRosemontlevelproductsthebestchoicetogetthemostoutofyourprocess.
Operate Your Plant at Maximum Capacity
Application Flexibility
Innovative Products
Thecomprehensiveofferingoftemperatureandpressureranges,materials,processconnections,sensortypesandaccessoriesmeanshighapplicationflexibility.WithRosemountlevelproducts,thebestmatchforspecificandchallengingapplicationsisobtained,enablingyoutorunyourplantatmaximumcapacity.
Increased Refinery Safety
Safety,health,andenvironmentaretoppriorities.Rosemountinstrumentationcanhelppreventunsafeconditionsinyourplantthroughprocessalerts,SISdevices,andbestinstallationpractices.
ThequalitydesignedandbuiltintoeachRosemountproductdeliversunparalleledreliabilityandstability,helpingyoutooptimizeyouroperationandminimizeyourprocessdown-time.
DualceramictemperatureandpressuresealembeddedinPTFEframe
Probeloadandlockingsystem
Secondarygastighthermeticseal
Maximized Throughput and Minimized Process Down-time
Keep your Plant Running at Maximum Efficiency
Robust and Unique Product Design
Heavy-dutyGuidedWaveRadarprobesmeettheextremetemperatureandpressurechallengesbyprovidingmultiplelayersofprotection.
Leakagepreventionandreliableperformanceunderextremeprocessconditionsarevitalforthesafetyandefficiencyofyourplant.Thisisalsokeyinourrobust,shock-resistantandvibrationproofdesigns.
Condensationanddirtresistantradarconeantennasensureareliablemeasurement,eveninverydirtyapplications.
RosemountDifferentialPressureleveltransmittersareweldedwithnothreadsand100%heliumleak-tested.Anallweldedoptionisavailablewithnogasketsforfullvacuumapplications.
MaximizingtankcapacitywithminimizedriskofhazardousspillageandoverfillisobtainedwithRosemounttransmittersandlevelswitches.Top-downradartransmittersofferapreciselevelmeasurementindependentoffluidproperties,levelswitchesaddanotherlayerofprotectionagainstoverfills,andDPtransmittersproviderobustlevelindicationinawidevarietyofconditions.
Double Layered SafetySIL2Suitable
Reduced Maintenance Costs and Easy Operations
Efficient Operations
Gaininsighttoyourprocesseswithadvancedechocurvetools,featuringonlinetroubleshooting.Thismeansnodowntimeforcheckingtheprocessandthevesselonlyopenswhenreally
WithnomovingpartsandnorecalibrationneededforRosemountlevelinstruments,maintenanceiskepttoaminimum.
Inchallengingsituations,processanddevicediagnosticshelppredictabnormalconditions.Advanceddiagnosticsinthedevices,includingself-checkofprobesandforksanddetectionandmonitoringofprocess
conditions,canbeusedtoschedulemaintenance.
PlantWebalertscommunicateprocessanddevicehealthtoavoidunscheduledshutdowns,movingyoufromreactivetopredictivemaintenance.
necessary.
Modular Design Reduces Costs
FewersparepartsisanadvantageofthemodulardesignofRosemountlevelproducts.
Thedetachableradartransmitterheadandtheinterchangeablecassettesofthevibratingforkswitchesallowforeasyreplacementofelectronicswithoutbreachingthetankatmosphere.
Move from Reactive to Predictive Maintenance
Proven Level Installations and Customer Benefits
Separators / Knock-Out Drums
Best practice: 5300 with single probe
• Separatephasesmoreeffectively–Realtimedataofseparatorperformance
• Increasecontrolofproductquality• Reliablemeasurement• Reducedmaintenance
Accumulators / Feed Tanks
Best practice: Guided Wave Radar with single probe or Direct mount DP with 1199 remote seals
• Helpsensureadequatesupplyofprocessfluidtominimizedamageofdownstreamequipment(ex.pumpcavitation)
• Helpspreventspills,environmentalimpact,andclean-upcosts
Blowdown Drums
Best practice: 5600 Non-contacting radar
• Safety!Responsetoupsets• Maintainadequateheadspaceforgasvaporization• Accurate,reliable,andresponsivemeasurement
Compressors
Best practice: 5300 with single probe or Direct mount DP with 1199 Remote seals
• Helpsensuresupplyofprocessfluidtominimizedamageofdownstreamequipment(ex.pumpcavitation)
Across Refinery
Proven Level Installations and Customer Benefits
Switch Applications
Best practice: 2100 Series vibrating fork level switch Floats
Lo-loLevelShutdown• Pumpprotectionin -Buffertanks -Reactors -Columnbottoms -Storagetanks• Helpspreventpumpsfromrunningdry–protectspumpbearingsandmechanicaldamage
Hi-hiOverflowProtection• Shutdownsupplysource-pumpshutdownandclosevalve
• Reactors,tanks,storagevessels,overheadcondensers• Helpspreventspilloversandsubsequentenvironmentaland/orsafetyincidents
Protection• Processcompressor-lubeoilsystem• ThermoSiphonre-boiler-freshwaterbottoms• Reactor-lolevelandhi-hilevel• Absorptioncolumns• Helpspreventmechanicaldamagetoequipment,reducesmaintenancecost,andsavesenergy
Across Refinery
Crude Buffer Storage
Best practice: Non-contacting radar
• Goodapplicationforwirelesstransmission• Reliable,littleattentionneeded• Safety• Reducedmaintenancecosts• Betteroverfillprotection
Desalter
Best practice: 5302 Guided Wave Radar with single lead probe
• Reliableinterfacemeasurement• Reducedmaintenancecosts• Decreasedprocessdowntime
Distillation Towers
Best practice: 5300 with single probe in chamber, for lower draw applications use HTHP probe. Differential pressure for direct mount, configurations are available to match connection and application conditions• Safety:Helpsensuretowerswillnotflood• Helpsmaximizethroughputofdistillationefficiency• Improvedeffluentqualitythroughmoreeffectiveseparation
Crude Distillation
Proven Level Installations and Customer Benefits
Proven Level Installations and Customer Benefits
Flare Knock-Out
Best practice: 5300, 5400, 5600
• Safety• Controlledreleaseofvapors• Betteroverfillprevention• Responsetimecritical
Catalytic Cracker
Hydrotreater
Sulfur Pits
Best practice: 5600 with cone/parabolic antenna or 5400 with process seal Heat tracing or purging option recommended
• HelpsavoidspillsandsafetyhazardsthroughIncreasedlevelcontrol
• Reducedmaintenanceandinstalledcosts
Ammonia
Best practice: 5301 with any of the probe types
• Helpsensurereliablelevelmeasurement
Proven Level Installations and Customer Benefits
Alkylation Units – Settler (separation)
Best practice: 5300 with single probe
• Moreaccurateinterface• Reliableandresponsivemeasurement• Lessmaintenance• Increasedsafety
Alkylation
Blending
Blending Tank
Best practice: 5400 or direct mount DP with 1199 Remote seals
• Helpseliminatespills• Accuratesupply• Betterlevelmeasurementduetoimmunitytovaporsanddensity
Proven Level Installations and Customer Benefits
Natural Gas Liquids
Best practice: 5300 Coax probe if clean Single probe if in chamber/stilling well
• Reliablecontrol• Reducedmaintenance
Water and Oil Skim Tanks
Best practice: 5302
• Optimaluseofstoragecapacities• Betteroverfillprotection• Remoteunmannedoperations• Reducedmaintenanceandoperations
Utilities
Finished Products
General Utilities: Power Plant, Waste Water
Best practice: 5300, 5400 3100 for non-hazardous applications
• Optimaluseofstoragecapacities• Preventoverspills• Improvethroughput• Automationofremotelocation
Guided Wave Radar for Level and Interface
• Highlyaccurateandreliabledirectlevelmeasurement• Bestfitforchamberapplications,idealforreplacingoldequipment• Designedformaximumreliability,eveninharshenvironments• Virtuallymaintenancefree
• 5300 Series – Superior performance and advanced diagnostics• 3300 Series – Versatile and easy to use with field proven reliability• 9901 Series – Chambers for process level instrumentation
Rosemount Level Technologies
Differential Pressure for Level• Flexiblemountingforliquidtanklevels• Canbeisolatedbyvalves• Idealforuseontankswithagitationandfoam
• 3051 and 2051 Series - Integrated level transmitters with advanced diagnostics
• 1199 Series – Remote seal systems
Non-contacting Radar and Ultrasonic for Level
Radar
• Highlyaccurateandreliabledirectlevelmeasurement
• Designedformeetingin-tankchallenges
• Goodfordirtyliquids,coatingandcorrosiveapplications
• Virtuallymaintenancefree
• 5400 Series – 2 wire superior performance• 5600 Series – 4 wire for special applications
Ultrasonic
• 3100 Ultrasonic – Cost effective choice for non-hazardous applications
Point Level Detection
• Provenandreliabledetectionofhighandlowliquidlevels• Idealforoverfillprotectionandcriticalalarmduties• Globallyapprovedandusedthroughouttheprocessindustries
• 2100 Series vibrating fork switches – Highly responsive switching• Float level switches – Unique magnet switching system• 9901 Series – Chambers for process level instrumentation
Literaturereferencenumber:00807-0100-6149RevAA07/09
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