Lubricative Performance Enhancer - Builders' Show · Lubricative Performance Enhancer ... 3...

transcript

[Patent-2011]

Lubricative Performance Enhancer By Nano Technology

「Co-Work with Korea Atomic Energy Research Institute」

∙ Very active surface ⇒ Strong protective film formed

∙ Eco-friendly materials ∙ High thermal conductivity (Temperature down)

∙ High dispersive stability ⇒ spherical shape less than 10nm ∙ High Load carrying capacity & wear resistance ∙ High heat resistance and oxidization resistance

Nano-Crystal

[Photomicrograph] [ Dispersibility in Oil(ΔBS) Results]

「Co-Work with Korea Atomic Energy Research Institute」

■ The Characteristics of Carbon Nano-Crystal

■ Carbon Nano-Crystal

∙ Through surface treatment, forming very thick and strong lubricating film on the surface of friction. . Very stable dispersion without precipitation ⇒ dispersion interval less than 30nm

■ Surface Treatment of Carbon Nano-Crystal [Patent]

Treated Nano crystal (b)

Untreated Nano crystal (a)

Lubricant NanoRex

added Lubricant

[Lubricant] [NanoRex added Lubricant]

Carbon Nano Crystal

Metal surface Metal surface

ness in

crease

Characteristics & Principles

[Formed thickness of Lubricating oil film]

Lubricating oil molecules

■ The theory of forming lubricating oil film

Chain-like molecular structure.

Thickness of lubricating oil film depends on the length of chain like molecule.

■ NanoRex added lubricant

Improving the thickness of lubricating oil film by extending the length of molecule

with each connection of the end of the molecular chain by carbon nano crystal

[Blowby Gas generation]

Features

[lubricant]

Gas permeation

Compression rate

decrease

[NanoRex-added oil]

Gas cut off

■ Enlargement effect of lubricating oil film Formed thick and lubricating oil film, which has a strong adhesive force at metal abrasive surface, become to cut the blowby gas and combustion gas, and then to increase the compression. ▶ prevent from incomplete combustion. driving energy decrease. better starting

Fill the fine scratches or rugged abrasive surface of metal with and permeate into metal crystal particles to strengthen the surface layer and reduce the metal abrasion. ▶ recovering of abrasive surface. vibration/noise reduce. improve the life time of oil.

Compression rate

increase

[ The ball bearing effect of NanoRex]

■ Ball bearing effects

During engine operation, a dispered nano crystal in oil to be compressed between sliding surfaces and decrease an abrasive surfaces by doing the bearing effects. (surface friction between metal walls spot friction) ▶ reduce the abrasive volume. driving energy reduce. heat generation decrease

[abrasing amount]

lubricant NanoRex

added oil

Features

■ Heat transfer effects

Carbon nano crystalis the very good heat conductive material and more than 5 times heat conductivity comparing copper or silicon carbide. ▶ lubricating oil’s temperature decrease. deoxidization. keep viscosity

[lubricant] [NanoRex added Lubricant]

Exhausted Smoke & Noise measurement (Diesel)

□ Exhausted Smoke- Max 56% □ Noise – Max 4.5 dB

[Exhausted Smoke(%)] [Noise(dB)]

No Vehicle Model Year Displacement Fuel Mileage

Smoke(%) Noise(dB)

A A+NR A A+NR

1 Starex 2001.03 2.5 Diesel 996 41.5 18.2 91.1 87.0

2 Sorento 2003.09 2.5 Diesel 1123 48.0 28.4 91.6 90.9

3 Carrival 2005.09 2.9 Diesel 1024 26.8 19.4 89.5 88.1

4 Rexton 2003.12 2.9 Diesel 1009 15.3 11.3 81.7 80.5

5 Tucson 2004.04 2.0 Diesel 736 36.7 26.0 81.7 80.0

Performance Test/Vehicles

A : lubricant NR : Nano-Rex

Acid number & Viscosity measurement (Diesel)

[total acid number, mg KOH/g] [viscosity index]

KS M ISO 6619 : 2003 ASTM D 445 : 2012

Trailer

Container Handler

Total acid number represents an indicator of oil oxidation degree. the more polluted, the higher number.

NanoRex added oil indicates a lower acid number even though driving distance and times being extended. (good anti-oxidization)

■ Acid number decrease ■ Viscosity index increase

The viscosity index represents the change of viscosity as per temperature change. The higher viscosity index, the lower viscosity change as per temperature change.

NanoRex added oil indicates the higher viscosity index in spite of being extended of driving distance and time (enhancement of oil performance)

Acid number & Metal impurity measurement

NanoRex added oil indicates that an

increasing rate of acid number drops

significantly as the driving distance increases

compare to lubricant. It clearly shows the

effectiveness of anti-oxidation is much better.

■ Acid number decrease The engine in mainly made with iron materials (Fe, Mn..)

through casting process, and metal impurity occurs due

to abrasion by friction.

The metal impurity becomes significantly to be reduced

due to NanoRex added oil even though increased driving

distance. ( effectiveness of abrasion decrease )

■ Metal impurity decrease

■ Vehicle • Hyundai Grandeur

HG 2.4GDI • Model Year 2012 • Mileage 200km/day

■Die

■Gaso

■ Vehicle • Hyundai 235(Truck) • Model Year: 2006. 08. • Mileage: 200km/day

[metal impurity, mg/kg] [total acid number, mg KOH/g]

Inductively Coupled Plasma(ICP) ASTM D 974:2008

Automobile mileage & Compression ratio(Gasoline)

■ Description of test

▶ Mileage test

∙ Engine oil : ZIC-A 5W30 ( + NanoRex 1 bottle) ∙ Driving distance : about 725km (Suwon IC ⇔ Yangsan IC) ∙ Driving speed : avg 100km/h ∙ Fuel injection amount : 65L

▶ Compression ratio test

∙ Compression ratio = Cyl. volume / Com. volume ■ Vehicle ∙ Hyundai Grandeur HG 2.4GDI ∙ Driving distance : 140,000 km ∙ Official mileage : 11.3km/L ∙ Displacement : 2,359cc

■ Output and Mileage increase

▶ Compression ratio : about 15%

⇒ Output : about 7~8%

▶ Mileage : about 7%

⇒ Output increase

⇒ Low coefficient of friction

Evaluation of starting at lower temperature

Performance Test/Vehicle

■ Vehicle : Hyundai NF Sonata

■ Model year: 2005

■ Test supervisor : Korea Automotive Technology Institute.

Reliability Appraisal Center

■ Oil : Engine oil + NanoRex

■ Test Method : 24 hrs stay at -25℃, thereafter starting test

[ stay at very low temperature] [ successful starting test]

Running test at no engine oil loading while stops

■ Result: Engine oil - Engine operation stops after 14 minutes 10 seconds from engine starting

NanoRex added engine oil- Engine operation continues over 460 hours without engine oil from engine starting. ※For NanoRex, the cold start test has been extended total 36 times and more than 8 hrs each day.

■ Purposes: Check the potential of driving mileage without the engine oil (vehicle model: Sepia I, mileage: more than 170,000km)

■ Engine operating test: Engine oil – 20 min. engine running, then engine operation after removal of engine oil and filter. NanoRex added engine oil – 1. Engine operation for 20 minutes after NanoRex is added

to engine oil 2. Engine operation after removal of engine oil and filter

A : after the test with engine oil B : after the test with NanoRex added

[Test vehicle]

The Longest Record Certification

■ Institute & Testing Partners: Korea Record Institute, Sindaeyeong car repair shop,

Korea polytechnics (Hwaseong Campus)

■ Purpose: The challenges of the longest Korea records (driving without engine oil)

under the supervision of certification authority. (Vehicle: Hyundai Sonata III , 180,000km)

■ Test Method: 1. Car driving for 30 km after NanoRex is added to engine oil

2. Driving on highway(or roads of the city) after removal of engine oil

Engine oil-free driving test(highway)-NanoRex added

Driving direction

Driving distance: 1,309km Speed: 100~120 km/h

■ Reduction of Driving Energy Driving energy(Power/Fuel Consumption)of the equipment decreases by the high

lubrication performance at friction surface. Especially, formation of concrete oil film makes it possible to use low viscosity of lubrication and then it could cause to reduce the additional energy consumption.

■ Temperature Drop of Lubricant Strong formation of lubrication oil film makes the frictional heat at the friction surface

minimized. As a result, the driving temperature of lubricant and equipment becomes lowed.

■ Improvements of Lubricant Life Time Life time of lubricant is increased dramatically since carbonization of oil and foreign

substances entering is minimized and hence lubrication effect is maximized.

■ Reduction of Noise and Vibration Maximized lubrication effect by forming concrete lubricating oil film at the friction surface

makes the abrasion minimized by minimizing the gap between piston and cylinder and then the noise and vibration of driving equipment decrease.

■ Improvement of Start Performance 70% of abrasion of engine occurs during starting. Start performance improves extremely

by the strong and thick lubricant film sustained at the friction surface while the driving of equipment stops. Especially even in cold weather, Nano-Rex has excellent performance of engine start due to the improvement of lubrication performance.

■ Minimization of Blowby gas phenomenon Formed thick lubricating oil film can seal the sliding surface of cylinder completely to

minimize the loss of combustion gas , and then minimize the emission of exhaust gas and to enhance the output.

Effects of the Product

■ Oil replacement cycle Recommends to replace NanoRex added engine oil every 20,000 km because of the life time of air

filter & oil filter even though itself cycle being 40,000 km ▶ Any engine oils or additives can’t prevent the engine oil contamination from oxidation/ moisture

permeation/abrasion so far. ▷ therefore, if running by 150,000 km with some additives, it should bring the engine abrasion, oil performance drop and mileage drop significantly.

■ Oil temperature of engine parts decrease

(7~10 %)

■ Shortened rising time up to given pressure

■ The power output increase (~10 %)

■ Reduction of operating energy(8~12 %)

Performance Test/Industrial Equipment

[Time to lead to 7bar after start]

Air compressor(Cylinder type-5 HP)

[Temperature Variation after 1 min.] [Power Consumption after 1 min of operation]

■ Improvement of anti-abrasion performance With lubricants, normally the expected life time is shortened due to metal debris by the abrasion

of cylinder, however NanoRex added lubricant enables to enhance the anti abrasion performance

significantly because of thick lubricating film and Nano crystal of NanoRex and is verified that

metal debris in the lubricant has been decreased considerably.

■ Improvement of oil life time

In case of lubricants, its usage can be mostly within 2 weeks due to oxidation by frictional heat.

however, it can be extended more than 5 times in case using NanoRex because of decrease of

frictional heat due to lubricating film as well as ball bearing effect of Nano Crystal.

Air Compressor(Cylinder type-20HP)

before after 2 weeks before after 16 weeks after 2 weeks

[ Lubricant] [ NanoRex added Lubricant ]

Compressor oil for Air Conditioning of Cars

A: Compressors_without NanoRex B: Compressors_with NanoRex

■ Test: Evaluation of wear resistance performance of NanoRex

■ Result: 1 um abrasion with lubricant ,but with NanoRex added there is no abrasion

by recognition of an enhancement of anti abrasion with adding NanoRex.

■ Test: Assessment of compressor performance by adding NanoRex

■ Result :

Improvements of friction loss by enhancement lubrication at

sliding surface

⇒Reduction of required power of the compressor as per cooling

capability change.

⇒Enhancement COP (coefficient of performance)

Compressor oil for Air Conditioning of Cars

Reduction Gear of Bucket Elevator

■ Result

[Lubricant] [Before the test] [NanoRex added Lubricant]

Test/unit Test method Lubricant NanoRex added

Lubricant

wearing/mm ASTM D 4172 0.48 0.38

(20.8% Decrease)

(1) Reduced amount of electric current: ~6% (2) Improved load carrying capacity and wear resistance: ~20%

■ Purposes: Check the life and wear resistance performance and

currency of reduction gear by adding NanoRex

■ Test Method: Reduction Gear operation for 5 months after lubricant is added

Applications Automobiles & Industrial Equipment

■ Turbine Oil -Bearing of Steam Turbine & Generator

■ Refrigerating machine Oil -Ammonia Refrigerator, Electric Freezer

■ Lubricant for ground internal combustion engine -Gasoline Engine, Diesel Engine

■ Lubricant for vessel internal combustion engine -Diesel Engine for Vessel

■ Others -Rolling oil, Blanking Oil, Drawing Oil, extrusion oil, Pressing Oil

■ Gear Oil -Vehicle Gear box∙ Reduction Gear and Industrial appliances

■ Compressor Oil -All kinds of gas such as air∙oxygen∙ammonia

■ Hydraulic Pressure Operation Oil -Hydraulic machines of vehicles, machining tools vessels and aircraft.

■ Machine Oil -General Machinery Bearing for low & middle speed

and car axle.

8,000 km 16,000 km

Automobile Engine Oil (Diesel-Cargo Truck. Certified Test

[Analysis Report of engine oil and adding NanoRex after driving]

Normal engine oil 8,000km

Adding NanoRex 8,000km

*NR: NanoRex

*Report by Korea Petroleum Management Institute)

[Analysis Report of normal oil and adding NanoRex after driving ]

Daewoo T/R and Container Handler -20-

Engine oil for Industrial Equipment (Diesel)

Normal engine oil 12000km

Adding NanoRex 24000km

Normal engine oil 1 month

Adding NanoRex 2 months

*Certified Test Report by Korea Research Institute of Chemical Technology)

Engine oil for Automobiles(Gasoline-Passenger Car)

[Analysis result of normal oil and adding NanoRex after driving ]

Normal engine oil 0km

Adding NanoRex 0km

Normal engine oil 10,000km

*Certified Test Report by Korea Research Institute of Chemical Technology)

Engine oil for Automobiles(Gasoline-Passenger Car)

-22- *Certified Test Report by Korea Automotive Technology Institute )

[NanoRex Low temperature start ability test(After 24h maintaining in -25℃)]

[Newspaper Article]

[Certificate for the Longest Driving]

WWW.NANO-REX.COM

specially surface treated Nano Crystal, NanoRex, enables the thick and

rigid lubricating film to be formed when added into normal lubricants.

This lubricating film enhances its lubricant functions which minimize its

friction at sliding surface as well as to repair and restore its damaged

surfaces from friction.

Lubricative Performance Enhancer - Builders' Show · Lubricative Performance Enhancer ... 3...

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