machining at its best - ILA Berlin...product portfolio stationary gas turbines: nozzels, shouds...

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awb-group.com© 2019 awb-group.com©2019

machining at its best

awb-group.com© 2019

• Manufacturer of precision parts for the aerospace industry

• LOCATION: Lampertheim (De)

• FOUNDED: 2015

• Manufacturer of safety precision parts and special tools

• LOCATION: Lampertheim (De)

• FOUNDED: 1995

different companies but everywhere and everytime the best quality

companies of the AWB group

• Manufacturers of large components

(welding + machining)

• LOCATION: Karlovy Vary (Cz)

• FOUNDED: 1997

awb-group.com© 2019

lift off

AWB Aviation – closer to the sky

• Specializing in the manufacture and assembly of complex machine

parts and assemblies made of special materials for Aerospace

Industry

• Approved as a supplier for the aerospace

• Production of precision components made of high-temperature

resistant materials (Inconel®, Hastelloy®, Nimonic®)

• Express production for spare parts requirements

• Individual part and small batch production

awb-group.com© 2019

complex and difficult parts made of super alloys

products - parts

• Titan Aluminium Blades • Valves for Hydrogen power APU • Aluminium Blades

awb-group.com© 2019

complex and difficult parts made of super alloys

products - parts

• part made of 2.4856 (Inconel 625)

• part made of 2.4665 (Hastelloy X)

• Part made of 1.4301

awb-group.com© 2019

unique - identification

Direct Part Marking (DPM)

All manufactured parts can be marked

according to industrial standards

• Lasermarking

• Dot Deen Marking

• DoD compatibel

• IUID and Spec2000

• GS1 DPM compatibel

• Verification System

awb-group.com© 2019

research & development

Iron aluminide alloy

Currently, one very promising prospect are Iron Aluminides, and her is why:

• 25% weight saving

• 20% material cost, little to no resource-critical alloying elements

• Partially comparable properties with nickel based and steel alloys

• High temperature resistant oxidation

awb-group.com© 2019

AWB processes & with our certified partners

production

Milling (5-axis)

Turning

EDM

Sheet metal forming

3D PrintingGrinding

Heattreatment

Surface technologyWaterjetcutting (5-axis)

Laserprocessing

awb-group.com© 2019

process & material range

Milling

• Max. part size:

500mm x 500mm x 500mm

40” x 40” x 40”

• Lot size:

1 – 2.000

Turning

• Max. part size:

Ø 350mm x 500mm

Ø 14” x 40”

• Lot size:

1 – 10.000

production

• Nickel based alloys

• Titanium

• Titanium Aluminide

• Stainless Steel

• Carbon Steel

• Aluminum

• New: Iron-Aluminide

awb-group.com© 2019

product portfolio

stationary gas turbines:

nozzels, shouds

blades, liner segments

seals …

(more than 5.000 part numbers)

flying parts:

landing gear parts

piping parts (turbine)

shrouds

LPT stator

portfolio

running aviation R&D parts:

fuel cell valve block (APU)

piping parts (turbine, wing)

blades from TiAl, FeAl R&D

Erosion shields from titanium

Locking bold

awb-group.com© 2019

our standards will be your advantage

certificates

awb-group.com© 2019

• German Aerospace Industries Association

memberships

memberships in associations

• SPACE™ (SupplychainProgresstowardsAeronautical CommunityExcellence)

• The DWT is a DIALOG and INFORMATION PLATFORM for all

questions of security and defence policy as well as defence

and security technology.

awb-group.com© 2019

company

• Specializing in the manufacture and assembly of complex machine parts

and assemblies made of special materials

• Production of special tools for assembly and inspection of turbines

• Production of precision components made of high-temperature resistant

materials (Inconel®, Hastelloy®, Nimonic®)

• Express production for spare parts requirements

• Individual part and small batch production

• Container: design and construction of mobile workshops, spare parts

containers and special containers

awb-group.com© 2019

complex and difficult parts made of super alloys

products - parts

• part made of 2.4733 (Hayns 230®)

• part made of 2.4668 (Inconel 718®)

• part made of 2.4634 (Nimonic 105®)

awb-group.com© 2019

complex and difficult parts made of super alloys

products - parts

• part made of 2.4668 (Inconel 718)

• part made of 2.4668 (Inconel 718)

• part made of 1.4021

awb-group.com© 2019

container – special tooling and stocking solutions

products - container

• container assembling for different customers

• view into a built container ready to ship

• 40 feet container with inspection tools for railway systems

awb-group.com© 2019

inside the company

production

• Self-examination at the workplace

• 5 -axis milling • Measuring room -Quality Inspection

awb-group.com© 2019

extract from customers references

awb-group.com© 2019

the direct way to get in touch

contact

Thomas Röser

business development

+49 (0) 151 - 16 33 42 08

roeser@awb-aviation.com

thomas.roeser@awb-gmbh.de

Olaf Schneuer

senior key account manager

+49 (0) 151 - 16 33 42 05

schneuer@awb-aviation.com

olaf.schneuer@awb-gmbh.de