Manufacturer and Supplier of Automotive Part, OEM Pulleys, OEM Water Pump Assembly,OEM Oil Filters

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Allena Group, an ISO / TS 16949-2009 certified company was established in 1976.

Our Manufacturing Units in India

Delhi Punjab

Allena Auto Industries Pvt. Ltd., Delhi Est. 1976

Guru Dave Industries, G.T. K. Road, Delhi. Est 1984

Guru Dave Industries, Kirti Nagar, Delhi. Est 2004

Allena Auto Industries Pvt. Ltd. Plant II, Mohali. Est 1996

Allena Auto Grooved Wheels Division, Mohali. Est 2004

Allena Network

Plants :-

Allena Auto Industries Pvt.Ltd.

Delhi 1976 B-68,Wazirpur Ind.Area,Delhi

Punjab 1996 C-116,Phase-7, Ind Area, Mohali

Punjab 2004 D-164,Phase-7, Ind Area, Mohali

Gurudave Industries

Delhi 1984BGF-7,Dilkhush Industrial Estate, G.T.Karnal Road,Delhi

Delhi 2004A-20-21, DSIDC Packaging Complex, Kirti Nagar, Delhi

Office:-

Chandigarh Delhi Jamshedpur Pune Chennai

Original Auto Parts Manufacturer and Supplier.

Certified with ISO/TS 16949 .

Supplier to most of Original Equipment Manufacturers.

Reckoned for being a client centric company.

Equipped with competent and focused team members and workers.

Self certified vendor of Maruti Suzuki India Ltd , Tata Motors Ltd and Subros Ltd.

ALLENA GROUP OF INDUSTRIES

To be a world class corporate and to work constantly for furthering the interests of its stake holders .

Our Vision

Customers :- To consistently work for customer satisfaction and to create lasting relationship by

providing superior value for their money.

Employees:- To create an organization that incubates and promotes innovation and excellence & to work towards improving the quality of life of its employees.

Suppliers:- To establish a lasting relationship so as to produce quality & competitive products for the ultimate benefit of customers and its end users.

Community and nation:- To proactively participate in reshaping the country's economic growth, to become internationally competitive and have positive approach towards environmental protection.

Our Mission

ORGANIZATION CHART

ALLENA AUTO INDUSTRIES PVT. LTD., Delhi established

Major Customer Enrolled - M/s HMT Tractor (with CHEZK REPUBLIC).

Major Customers Enrolled - M/s Escorts, M/s Ford Tractors.

Major Customers Enrolled - M/s TATA Motors, M/s Kirloskar Engine, M/s Simpson (Perkins).

Major Customer Enrolled - M/s Maruti Udyog Ltd.

Major Customer Enrolled - M/s Punjab Tractors.

Established new plant at Mohali (Punjab).

Major customer enrolled- M/s International Tractors Ltd, M/s Gujrat Tractors Ltd.

2002 Accreditation: ISO 9000.

MAJOR MILESTONES

Major Customers Enrolled - M/s Subros Ltd., M/s Mahindra & Mahindra, M/s Delphi Automotives Ltd

Established new plant Grooved Wheels at Mohali

Major Customers Enrolled - M/s Lucas TVS, M/s Indofarm, M/s Caterpillar, M/s Tafe Ltd. Accreditation: ISO/TS 16949:2002

Major Customer Enrolled - M/s ZF Steering Gear India Ltd.

ALLENA became single source for TATA NANO for four components.

ALLENA became single source for CUMMINS B 3.3 ENGINE for five components

ALLENA developed three components for EICHER LCV PLANT, Pithampur.

Major Customer Enrolled - M/s Ashok Leyland, Rudrapur.

Major Customer Enrolled - M/s Volvo Eicher, Major Customer Enrolled – M/s Bridgstone TVS Ltd., Gurgaon

2012Major Customer Enrolled - M/s Trelleborg Automotive Asia, Noida

MAJOR MILESTONES

STRENGTHS Men:

Learning organization, think "customer", respect for Individual, feeling of ownership

Low cost, High Skill Technically qualified & professional management Motivated and committed young work force

Means:

Sound financial health Good banking relations Infrastructure

Methods:

Management by objectives Responsibility and accountability accepted by

management Efficient process design capability Continuous training on Japanese best practices like

TPM, TPS, 5S & Kaizan

Machines:

State of the art machines Reliable production equipment Preventive and predictive maintenance

system

Measurable:

High customer satisfaction Low development lead time due to in-house

pattern and SPM making facilities Stringent Quality controls at incoming, in

process and customer ends. Relevant certification, TS and ISO Sales growth Sustainable profitability Growing customer base High production efficiency Escalability in production Inventory control

STRENGTHSCluster Approach:

ALLENA is a part of numerous clusters to get training inputs in a group environment. This helps in constant benchmarking of processes against Maruti and Suzuki groups and also in maintaining a healthy competitive spirit.

MACE:In FY04-05 we joined the Maruti Centre for Excellence cluster with the objective of achieving World Class Levels in terms of Quality, Cost , Technology and lean management.

TPM:In FY 07-08 ALLENA joined the cluster group of Subros for MUL commonly known as MASSIF (Maruti and Subros Supplier Improvement Forum) to acquire guidance for implementing TPM activity and related Japanese Best Practices in the organization.

Training : ALLENA is committed to meeting customer requirements by implementing its Quality Policy through training and involvement of all its employees.

Internal & external training on 5S, Kaizen, SPC, MSA, PFMEA, APQP, PPAP are all being percolated to the lowest level in the organization to achieve active involvement of all members of ALLENA family.

At the same time, management development courses on leadership, motivation etc are conducted to promote the overall growth of employees and to promote an amicable but highly charged environment.

QUALITY POLICY

ALLENA Group pledges itself to maximize customer satisfaction by continual improvement through ongoing development manufacture and sale of cost effective and quality products of international standards.

ALLENA strives for continued improvement in quality, new product development efficiency and productivity within all its plants. It has strong commitment to improve quality of life of its people through improved work practices and social welfare schemes.

QUALITY CONTROLS Having realized the importance of WYMIWYG, we at ALLENA have strived to employ the right Gauging and Inspection Instruments from day one.

Profile Projector

3D CNC Co-ordinate Measuring Machine (CMM)

Surface Roughness Tester

Digital Height Gauges

Digital Vernier Calipers and Micrometers

Air Gauges

Hardness Tester

Micro Image Analyzer

HUMAN RESORCESThe main objective of ALLENA is to attract, motivate and retain high performing people in all areas of our business. All employees are encouraged to be innovative, participative, contributing to the growth of the company.

The staff values integrity, openness, support for others and is committed to highest standards of achievement.

Production, 514

Inspection/QAC, 40

Others ,30

OUR BUSINESS CUSTOMERS

Chart Title

MARUTI

SIMPSON

SUBROS

ESCORT

EICHER

MAHINDRA & MAHINDRA

CATERPILLAR

OTHERS

SHARE OF BUSINESS

2007-08 2008-09 2009-10 2010-11 2011-12 2012-13

729.30 788.35

875.951070.14

1500.13

2000.58

SALES (Current and Projected)

'06-07 '07-08 '08-09 '09-10 '10-11 '11-12

130 125

250100

TARGET

CUSTOMERS’ PPM LEVEL

OUR PRODUCT RANGE

OUR PRODUCT

Oil Filter Range

TATA 692 (30 micron)

TATA 697 (COMPLETE) TC IC (20 micron)TATA 692 (30 micron)

TATA 697 (COMPLETE) TC IC (20 micron)

TATA RTV SPACIO

TATA 407

TATA 497 EURO –III (20 micron)

OIL FILTER RANGE

TATA FILTER ELEMENT (30 MICRON) TATA RTV ELEMENT (SPACIO)

TATA 407 ELEMENT

OIL FILTER ELEMENT

TATA 497 EURO-III (GENSET)

TATA 497 EURO –III (GENSET)

TATA 697 SPIN-ON

ESCORTS SPIN-ON

SPIN-ON OIL FILTER

OUR FACILITIES TYPE: - VERTICAL MILLING CENTER

MODEL: - LV - 55

MAKE / MADE: -LMW

AVAILABLE QTY.: - 04

TYPE: - VERTICAL MILLING CENTER

MODEL: - TURBO 450 R46

MAKE / MADE: - BFW

OUR FACILITIES

TYPE: - CNC TURNING CENTER

MODEL: -PILATUS - 20T

MAKE / MADE: - LMW

MODEL: -BMV45 - T20

MAKE / MADE: - BFW

OUR FACILITIES

MODEL: -VF- 30 - SURYA

MAKE / MADE: - BFW

MODEL: - VF – 30 - AKSHARA

MAKE / MADE: - BFW

OUR FACILITIES

MODEL: - CHIRON (USA)

MAKE / MADE: - VMC

MODEL: - DMG (GERMANY)

MAKE / MADE: - VMC

TYPE:- GENERATOR 500 KVA & 250KVA

MAKE / MADE:- 10K 18TA (KIRLOSKAR)

QUANTITY:- 02

TYPE:- CNC / CMM

MODEL:- P-20

MAKE / MADE:- BROWN & SHARP (USA)

SIZE:- 500 x 700 x 500

AVAILABLE QTY:- 01

OUR FACILITIES

TYPE: - CRACK DETECTOR MACHINE

MODEL: - MEGNAFLUX

AVAILABLE QTY.: - 1

INHOUSE SPM’s PRODUCTION FACILITIES

OUR FACILITIES

In-House SPM’s Production Facilities

WE ARE MANUFACTURING SPM’s AS PER THE COMPONENTS

WE ARE MANUFACTURING SPM’s TO CONTROL CPK VALUES 1.4 – 1.5

ENGINEERING AND DESIGN

PRO-E SOFTWARE CNC USED FORTOOL ROOM

Product innovation is the main focus of Allena Group . It has a complete range of software including Pro-E, Auto CAD and CNC for in-house pattern making.

LEAKAGE TESTING MACHINE

EQUIPMENTS FOR FILTERS

Oil Filter Test Equipments

Particle Efficiency Test Rig With On line Particle Counter As

per ISO 4548- 12 Burst Test Equipment

Mean & Max Pore Test Equipment

Hydrostatic Pulse Durability Test Equipment along with

oscilloscope

Oil Filter Test Equipments

ASSEMBLY LEAKAGE TESTING Filter Element End Leakage Testing

Assembly Leakage Testing

PARALLELISM CHECKING SEAMING PROCESS

PARALLELISM CHECKING & SEAMING PROCESS

OUR ACHIEVEMENTS

BEST VENDOR AWARD FROM

M/S MARUTI SUZUKI INDIA LIMITED

BEST CLUSTER VENDOR AWARD FROM

M/S MARUTI SUZUKI INDIA LIMITED

OUR ACHIEVEMENTS

BEST QUALITY FROM

M/S SUBROS LTD. PUNE (2007-2008)

BEST VENDOR AWARD FROM

M/S SUBROS (2008-09)

Achievements In Customer Delight

BEFORE: - Existing 16 components: -W.P. Body, Pulley, Impeller, Shaft, Oil Seal, Spacer, Plug-2, Cir clip, Bearing-2, Bolt, Spring Washer, Nylon Nut, MS Washer, Unitized Seal.

AFTER: - Presently 8 components: -W.P. Body, Pulley, Impeller, Plug-2, Bolt,

Spring Washer, Unitized Seal, Shaft Bearing (FPS-14).

Rate reduction Rs. 50/pcs Supply start from 4.08.2003.

PREVIOUS SCHEDULE WAS 2000 PULLYES PER MONTH. AFTER

IMPLEMENTATION, ALLENA BECOMES SINGLE SOURCE FOR

17000 PCS. PULLEYS PER MONTH TO SIMPSONS & COMPANY CHENNAI.

ALLENA proposed for Induction hardening and implemented.

To increase the life of Engine Oil Seal and to prevent the wear out

of Pulley area.M/s Simpson gives permission

for implementation.

ACHIEVEMENTS IN CUSTOMER DELIGHT

BEFORE: - Heavy field failures in extremely hot climates due to less cooling to engine (less flow rate of W.P. Assembly ) in

existing design.

AFTER: - Allena modifies design of W.P. Assembly with

same mountings which is accepted by Simpson. Flow rate increases as per below given table minimizing field

failures to ZERO.

125.003000

105.002500

81.002000

54.001500

30.001000

EXISTING LPMRPM

147.003000

120.002500

90.002000

67.001500

37.001000

EXISTING LPMRPM

NEW PRODUCT DEVELOPMENT PLAN

50,000 pcs40,000 pcs4BRACKETSM/S ASHOK LEYLAND

50,000 pcs1MTG. BRACKETM/S TRELLEBORG4

1,20,000 pcs2MTG. BRACKETM/S BRIDGSTONE TVS

26,000 pcs

60,000 pcs

APP. REQ. QUANTITY IN

2012-13

16,000 pcs4PULLEY & BRACKET

M/S SIMPSON CUMMINS

---1INTERMEDIATE SHAFT ASSY.

M/S MSIL1

APP. REQ. QUANTITY IN

2011-12

NO. OF COMPONENTS

COMPONENTCUSTOMERSR. NO.

RANGE OF COMPONENTS

CUSTOMER: M/S MSIL

COMPONENT: ARM CLUTCH RELEASE

WEIGHT: 400 GRAM

CUSTOMER: M/S VOLVO EICHER

COMPONENT: BRACKET ACTUATOR

WEIGHT: 9.5 KG

FUTURE NEW PROJECTS(UPSER FORGING, HAMMER FORGING, COLD FORGING)

WATER PUMP ASSEMBLY

BALANCER SHAFTSHAFT ASSEMBLY, DRIVE INTERMEDIATE

FLY WHEEL

Allena Group M/s Allena Auto Industries (P) Ltd.

B-68, Industrial Area, Wazirpur, Delhi, India – 110052Phone No. : +91-11-27417508 / 27453703 / 27453704Fax No. : +91-11-27417507Email ID business.developmentallena@gmail.com

C-116, Phase - 7, Industrial Area, Mohali, Punjab, India – 160055Phone No. : +91-172-4232229 / 2236315 / 3258723 Fax No. : +91-172-2236602Email ID : business.developmentallena@gmail.com

http://www.allenaautoindustries.com/