Post on 23-Jul-2020
transcript
This webinar series is being presented by:
CMMA, MPMA, TSMA, & Enterprise Mn
With Industry Partners:
AMFA, LAMA, Hwy 2 West, Manufacturers Alliance, and
Minnesota State Advanced Manufacturing Center of Excellence
Session 7:
Manufacturers Turning Challenges into Opportunities
Thank you, Sponsors
Thank you, Sponsors
THANK YOU 2020 MPMA Sponsors
THANK YOU 2020 MPMA Sponsors
• Plan your back-ups and partnerships!• Talk with your competitors/peers• Find or offer resources at Medical Alley or • Mn Chamber’s Grow Minnesota Initiative• MPMA is launching a Resource Exchange this
week
General Updates
• Legislation being reviewed for :• Protection for COVID-19 personnel exposure • Protection for Defective essential products • Senate “COVID Relief” tax bill with Section 179
conformity and statewide property tax delay• DLI has put out “back to work” guidance• SBA putting out more PPP forgiveness guidance
Legislative Updates
General Information
• For webinar recordings, Power Points and other COVID-19 updates, go to • MPMA’s COVID-19 resource page• TSMA’s https://www.tsma.org/covid-19
Manufacturers Turning Challenges into Opportunities
Sponsored by:
Facilitated by:
Sam WagnerSCI LLC – SCIence of Continuous Improvement & Training
COVID-19 Webinar Series, Session #7
Today’s Presenter: Sam Wagner• Over 30 years in manufacturing
• Certified Lean Leader
• Certified Trainer• Training Within Industry (TWI)
• Job Instruction
• Job Methods
• Toyota Kata• Coaching Kata
• Visual Workplace
• Mistake-proofing
• Setup Reduction
• Job Relations
• Job Safety
• Improvement Kata
7KataSam@gmail.com
320-815-9896
Agenda
Business Opportunities and Process Improvements born out of necessity due to COVID-19Improve
How these improvements relate to Toyota Kata principlesLearn
“New norms” that manufacturers should be prepared for going forwardPrepare
Challenges
Opportunities
New Customer Needs – Masks
N-95 equivalent
New Product?New Product? Community Service
Cubicles → Sneeze shields
Isolation Systems
Chandler Industries
Montevideo
Long Prairie
Bethel
Ventilator components
Alexandria Industries
Process Improvement
• Problem: Sawing/Punching cell currently takes two people to operate in close proximity
• Approach: Use Job Methods from Training Within Industry to analyze the process and identify ideas to do this with one person without losing too much productivity
Using Job MethodsJob Methods:
A practical plan to help you produce greater quantities of quality products in less timeby making the best use of the manpower,
machines, and materials now available
Why?
What?
Where?
When?
Who?
How?
Eliminate
Combine
Rearrange
Simplify
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Process Improvement
• Problem: Sawing/Punching cell currently takes two people to operate in close proximity
• Approach: Use Job Methods from Training Within Industry to analyze the process and identify ideas to do this with one person without losing too much productivity
• Results: Sawing/Punching cell now takes one person to operate… with better ergonomics & quality and 15% improved productivity
Agenda
Business Opportunities and Process Improvements born out of necessity due to COVID-19Improve
How these improvements relate to Toyota Kata principlesLearn
“New norms” that manufacturers should be prepared for going forwardPrepare
Challenges
Opportunities
The pattern we practice to learn to navigate in unknown territory
Scientific Thinking pattern to achieve a goal we don’t know how to reach
The Coach helps guide us in using the pattern
Moving through the “Grey Zone”
Obstacles
Unclear Territory
KNOWLEDGETHRESHOLD
PREDICTABLE UNPREDICTABLE = GREY ZONE = LEARNING
Next Target
Condition
No plan will cover everything, and that is OK
Agenda
Business Opportunities and Process Improvements born out of necessity due to COVID-19Improve
How these improvements relate to Toyota Kata principlesLearn
“New norms” that manufacturers should be prepared for going forwardPrepare
Challenges
Opportunities
New Norms???
More Remote Work
Cleanliness, PPE,
Social distancing
Flexibility, Adaptability, Responsiveness
Employee motivation data on Working Remotely
What matters? Choice & Kata
Ref: Harvard Business Review
Demand for rural homes shows ‘profound, psychological change’ due to coronavirus, Redfin CEO saysPUBLISHED FRI, APR 17 2020 5:38 PM EDT
• The CEO of real estate brokerage Redfin said Friday that demand for homes has
shifted to rural areas as people react to the coronavirus pandemic and look to
move out of dense urban areas.
• “We have seen that people are more interested in that house at the foot of the
mountains by the lake,” Glenn Kelman said on CNBC’s “Closing Bell.” “Rural
demand is much stronger right now than urban demand, and that’s a flip from
where it’s been for the longest time, where everybody wanted to live in the city.
We’ll see how it comes back, but there seems to be a profound, psychological
change among consumers who are looking for houses.”
Possible Benefits of Adapting to COVID-19
• More remote work• Less facility space
requirements per employee (and related overhead)
• Wider recruitment area
• Less traffic
• Potential for higher employee motivation
• Flexibility, Adaptability, Responsiveness• Stronger
organization, better able to respond to dynamic conditions
• Cleanliness, PPE, Social distancing• Healthier workplace;
less overall absenteeism
• Potential for better physical organization
Agenda
Business Opportunities and Process Improvements born out of necessity due to COVID-19Improve
How these improvements relate to Toyota Kata principlesLearn
“New norms” that manufacturers should be prepared for going forwardPrepare
Challenges
Opportunities
Manufacturers Turning Challenges into Opportunities
Sponsored by:
Facilitated by:
Sam WagnerSCI LLC – SCIence of Continuous Improvement & Training
7KataSam@gmail.com
320-815-9896
COVID-19 Webinar Series, Session #7