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08/09/2015
1
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Palm Biomass Volume & Condition in ASEAN
Quality Improvement & Market Outlook on Value-added
Palm Biomass
1) EFB Palm Pellet
2) EFB Palm Long Fiber
3) Palm Kernel Shell Charcoal
GGS Biomass Synergization Ecosystem
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The Estimated Volume
of
Aggregated Biomass
(PKS and EFB)
OPF
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Sources:
http://www.gapki.or.id/Page/PressReleaseDetail?guid=dd997bd7-efbe-4ef7-aace-192e71eac097
http://gain.fas.usda.gov/Recent%20GAIN%20Publications/Palm%20Oil%20Production-Supply-
Demand%20Update_Bangkok_Thailand_6-12-2015.pdf
http://bepi.mpob.gov.my/index.php/statistics/sectoral-status/127-sectoral-status-2014/673-ffb-processed-by-mill-2014.html
34.5
21.93
2.3
9
5.7
0.6
0
5
10
15
20
25
30
35
40
Indonesia Malaysia Thailand
Estimated Palm PKS & EFB in 2014 * EFB
PKS
Million
MT
The EFB Palm Pellet
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3 main processes:
Pre-treatment of raw EFB
Pelletizing EFB Fiber
Post-treatment of
Produced Pellet
• Utilizing cleaner gas for drying process.
Shredding EFB
EFB juice
Washing &
Dewatering
Sieving
Drum
Press
cum
shredder
Pelletizing Cooling
Grinding
Packaging
Dirt and Soil
Pretreatment of
EFB
Post
Treatment
Drying
Waste water
3 main processes:
Pre-treatment of raw EFB
Pelletizing EFB Fiber
Post-treatment of
Produced Pellet
• Utilizing cleaner gas for drying process.
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3 main processes:
Pre-treatment of raw EFB
Pelletizing EFB Fiber
Post-treatment of
Produced Pellet
• Patented shaftless ring-type pelletizer
• Automated cover allow easy maintenance
and setting.
*
* on feeding motor
3 main processes:
Pre-treatment of raw EFB
Pelletizing EFB Fiber
Post-treatment of
Produced Pellet
• Complete & effective cooling
and sieving for long-term
storage
EFB
Pelletizing Cooling Packaging
Pretreatment of
EFB
Post
Treatment
Shredding
EFB juice
Washing &
Dewatering
Sieving
Drum
Press
cum
shredder
Grinding
Dirt and Soil
Drying
Waste water
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An EFB pellet plant (1 t hr-1) was built in Mambau, Negeri
Sembilan to demonstrate the techno-economic viability in
producing high quality pellets with low ash content.
Commercial production using pressed EFB as the starting raw
material showed that the technology is technically and
economically viable to be set up either as a stand-alone production
plant or integrated with the POM.
Production line is semi-auto with 1 - 2 labour.
The Improved Product
Low-ash Palm Pellet
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Normal
EFB Pellet
Improved
EFB Pellet
Ash Content, % 6.6 ≤ 2
Chlorine, % 0.32 < 0.1
Lab Test Results Palm Pellet:
GGS’ Experience of
The Market Outlook of
Improved Palm Pellet
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Japan
Korea
China
Taiwan
• Recent frequent enquiry on for
non-woody pellet
• Sustainable and stable supply
of pellet
• Low-ash, non-woody biomass
pellet for co-firing in power
plant
• GGS is in tight collaboration
with Japanese company to
improve the quality of palm
pellet.
Japan
Korea
China
Taiwan
• China’s target is a 60–65%
reduction in the emissions
intensity of its economy compared
to 2005 levels by 2030.*
• The release of Implementation of
a comprehensive program of
Upgrading coal-fired boiler and
power plant project, in November
2014
• China biofuel consumers sourcing
for alternative biomass pellet.
* Source: http://www.theguardian.com/environment/2014/nov/12/china-and-us-make-carbon-pledge
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The Palm Long Fiber
• Proven and mature technology
• Technology provider with local technical
support
• cost-effective pre-treatment of raw EFB for
drying process
Dry
Sieving EFB Drying Wet
Sieving
Fiber
Separation
Baling
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• Proven and mature technology
• Compact machine dimension
• Less labour intensive
• Higher efficiency for short fiber collection
• Higher capacity
EFB Integrated process of sieving and drying Fiber
Separation
Baling
Integrated Facelift version
The Improved Product
Palm Long Fiber
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SIRIM standard specs of
Palm Long Fiber* GGS Palm Long Fiber
Fiber Length 5 – 10 cm 5 – 15 cm
Moisture content 15% < 15%
Oil content 3% 1 – 2%
Impurities 15% < 5%
* Malaysian MS 1408:1997 (P)
GGS’ Experience of
The Market Outlook of
Palm Long Fiber
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1. Production has increased since past few years.
2. Forecast Period Market Compounded Annual Growth Rate
(“CAGR”) (2013 – 2018) – 14.3% *
3. Major buyers from mainland China as raw material for further
production *Source: Protégé Associates
1. High demand for soil covering and protection and for erosion
control.
2. Providing organic matter to the soil and erosion prevention in the
project of greening desert, example: Elion Group in China.
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Palm Kernel Shell
Charcoal
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• effective pre-treatment of raw PKS to
eliminate impurities and reduce moisture
down to 20% - 25%
PKS
Dirt and Soil
Carbonization
Drying Screening
Gasifier
Cooling Packaging
Moisture
Pre-treatment of PKS
Post
Treatment
Flue Gas
Cleaning
System
3 main processes:
Pre-treatment of raw PKS
Carbonizing PKS
Post-treatment of
Produced PKS Char
• effective pre-treatment of raw PKS to
eliminate impurities and reduce moisture
down to 20% - 25%
3 main processes:
Pre-treatment of raw PKS
Carbonizing PKS
Post-treatment of
Produced PKS Char
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PKS
Dirt and Soil
Carbonization
Drying Screening
Gasifier
Cooling Packaging
Moisture
Pre-treatment of PKS
Post
Treatment
Flue Gas
Cleaning
System
• Carbonizing PKS with biomass gasifier
• Production capacity 300 – 500kg/hour
• Continuous batch production
3 main processes:
Pre-treatment of raw PKS
Carbonizing PKS
Post-treatment of
Produced PKS Char
3 main processes:
Pre-treatment of raw PKS
Carbonizing PKS
Post-treatment of
Produced PKS Char
• Carbonizing PKS with biomass gasifier
• Production capacity 300 – 500kg/hour
• Continuous batch production
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3 main processes:
Pre-treatment of raw PKS
Carbonizing PKS
Post-treatment of
Produced PKS Char
• Closed-chamber cooling system to
lower down temperature while avoiding
ignition of PKS char
PKS
Dirt and Soil
Carbonization
Drying Screening
Gasifier
Cooling Packaging
Moisture
Pre-treatment of PKS
Post Treatment
Flue Gas
Cleaning
System
The Value-added Product
PKS Charcoal
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Normal PKS PKS Charcoal
Fixed Carbon 20% ≥ 80%
Net Calorific
Value < 4000 kCal/kg ≥ 6500 kCal/kg
Ash 6% ≤ 3%
Iodine
Absorption
number
- ≥ 200 mg/g
Specification of PKS Char :
GGS’ Experience of
The Market Outlook of
PKS Charcoal
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Japan
China
• Demanded in high value niche
market:
-waste water treatment
-precursor for activated carbon
-bio-char for agriculture
-deodorizer
• Substitute for coconut
charcoal
GGS Biomass Synergization
Ecosystem
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Global Green Synergy Sdn. Bhd.
Palm Oil Millers
China Taiwan Korea Japan
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