ME 312 Mechanical Machine Design - Lecture 01

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05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

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ME 312 – Machine DesignDr. Bilal A. Siddiqui,Asst. Prof (ME)

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

2 Course Outline

Basic criteria of design of machine parts Determination of permissible and actual stresses, factor of safety etc. Design of …..

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

3 Course Outline

Pre-requisites Mechanics of Materials-I (ME-212) Mechanics of Materials-II (ME-213)

Textbook Mechanical Engineering Design by J. E. Shigley, McGraw Hill

References Machine Design, An Integrated Approach by R. L. Norton, McGraw Hill. Design of Machine Elements by M. F. Spotts, Prentice Hall Fundamentals of Machine Component Design, by R. C. Juvinall & K. M.

Marshek, John Wiley

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

4 Course Outline

Evaluation Methods

Course Objectives Design common machine elements and to gain experience in solving design

problems. Prepare professional quality solutions and effectively communicate the results

of analysis and design.

Homeworks 6.5%Project 7.0%Quizzes 6.5%Major Exams 30.0%Final Exam 50.0%

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5 What is a (Mechanical) Machine

A machine is a tool containing one or more moving parts that uses energy to perform the action it is designed for. Tool: …well, open to interpretation. Anything that makes life easy Moving parts: simple machines? Energy: chemical, electrical, mechanical, thermal etc. Action: transport, manufacturing, destroying etc. Design: ME-312

Spring 312 ( Cpoyrights Bilal Siddiqui 2015

Newtonian Mechanics

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

6 Simple Machines

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7 Design Example (simple lever)

Mechanical Advantage = Constraints

Strength of material Strength of Fulcrum joint Bearing strength Effort force available Maximum and minimum arm lengths (Le>Lr) Cost

Spring 312 ( Copyrights' Bilal Siddiqui 2015Le

Lr

Design Space

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

8 Compound Machines

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9 Complex Machines

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10 Really Complex Machines

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11 Nature & Engineering Design

T=0T= 1503

ADT= 1903

ADT= 2003

AD

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

12 So what is the best Design

13 The Design Cycle

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

Identify need Survey existing solutions

Define Problem (constraints,

requirements…)

Select Possible Solutions

Evaluate Solutions

(simulations)Select ‘Best’

Solution

Develop and Prototype Solution

Testing and further

improvement

Presentation and

Communicate

optimization

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

14 Design Stages

Initial Design Preliminary Design Detailed Design

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

15 Course Project…..

1. Define need

DESPERATE: We need to replace these guys with these…

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

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05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

17 Course Project…..

1. Survey Existing Solutions

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

18 2. Offshoot Ideas

05/02/2023Spring 312 ( Cpoyrights Bilal Siddiqui 2015

19 3. Generate Ideas (Brainstorm)

Come up with several concepts New …or hybrid

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20 Define the Problem

Which disabilities? What sizes? Constraints? Regulations? Business model? Which parts are required? Who are the competitors? Our advantage?